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Related Manuals for Ranger 1505-PH
Summary of Contents for Ranger 1505-PH
- Page 1 INSTALLATION GUIDE 1505-PH Cargo Rack ProMaster ( Aluminum )
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Page 2: Required Items
QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 4 q 1.2 Cargo Rack Assembly........................5 - 6 Phase 2 - Installation q 2.1 Roof Clamps Installation......................... q 2.2 Cargo Rack Installation........................8 - 11 REQUIRED ITEMS NOTE: Use Sawhorses if possible, or use the box as a flat protective surface on the ground or table. -
Page 3: Phase 1 - Assembly
10-342 Roof Clamp 10-343 Top Roof Clamp 10-4440 “C” Foot 15-0503 Front Crossbar 15-0513 Rear Crossbar 94-1008 Assembly Fastener Kit 96-1017 Install Fastener Kit 1505-PH Installation Guide | REV. B1 | Page 3 For technical support, contact us at 1-800-565-5321... - Page 4 #98-117 Flat Washer Flat Washer 8× # 98-117 5/16", OD 3/4" #98-123 Lock Washer SS18-8 #94-105 Hex Nut Lock Washer 8× # 98-123 5/16" SS304 1505-PH Installation Guide | REV. B1 | Page 4 For technical support, contact us at 1-800-565-5321...
- Page 5 • Slide 2 pcs. of 1" carriage bolts. HARDWARE USED HARDWARE USED 4× 4× #90-491 Carriage Bolt #90-491 Carriage Bolt 5/16" × 1" SS304 5/16" × 1" SS304 1505-PH Installation Guide | REV. B1 | Page 5 For technical support, contact us at 1-800-565-5321...
- Page 6 1.2.2 Install the feet on the Front, and Rear Crossbars. HARDWARE USED 8× hand tighten the nuts Carriage bolts are already on the crossbars. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1505-PH Installation Guide | REV. B1 | Page 6 For technical support, contact us at 1-800-565-5321...
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Page 7: Phase 2 - Installation
Add the top roof clamps on the roof clamps. NOTE: The top roof clamp should lay flat on the roof clamp and not slant. 4× 1505-PH Installation Guide | REV. B1 | Page 7 For technical support, contact us at 1-800-565-5321... - Page 8 2.2.1 Position the front and rear crossbar ( minimum two persons ) on the vehicle so that the feet are on the clamps. Cargo Rack 1505-PH Installation Guide | REV. B1 | Page 8 For technical support, contact us at 1-800-565-5321...
- Page 9 • Tighten the bolts that attach the foot plate to the ladder rack leg. TOOLS q Ratchet q 1/2" Socket FASTENERS USED 8× #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1505-PH Installation Guide | REV. B1 | Page 9 For technical support, contact us at 1-800-565-5321...
- Page 10 IMPORTANT: Place the cargo rack warning label on a visible area, recommended on a partition. TOOLS q Ratchet q 1/2" Socket q Tape Measure 1505-PH Installation Guide | REV. B1 | Page 10 For technical support, contact us at 1-800-565-5321...
- Page 11 2.2.4 After installation is complete, cut the track plug underneath the front crossbar to fill all the unused space. Failure to do so will result in excessive wind noise. TOOLS q Cutter TRACK PLUG 1505-PH Installation Guide | REV. B1 | Page 11 For technical support, contact us at 1-800-565-5321...
- Page 12 “You have successfully installed your 1505-PH Cargo Rack Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 1505-PH Installation Guide | REV. B1 | Page 12 For technical support, contact us at 1-800-565-5321...
- Page 13 INSTALLATION GUIDE 15-U0527 THIRD CROSSBAR ProMaster ( Aluminum )
- Page 14 CARGO RACK WITH THIRD CROSSBAR 1505-PH3 CARGO RACK ProMaster ( Aluminum )
- Page 15 QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 4 - 5 q 1.2 Third Crossbar Assembly........................ 6 - 7 Phase 2 - Installation q 2.1 Roof Clamps Installation......................... q 2.2 Third Crossbar Installation......................9 - 11 REQUIRED ITEMS q Cordless Impact q Ratchet q Tape Measure...
- Page 16 PHASE 1 – ASSEMBLY 1.1 SETUP 1.1.1 Unpack components; compare with the bill of materials. 10-343 10-4440 10-342 15-0523 1.1.2 Verify all parts are present. BILL OF MATERIALS Item No. Description Qty. 10-342 Roof Clamp 10-343 Top Roof Clamp 10-4440 “C”...
- Page 17 1.1.3 Fastener kits. 94-1015 Fastener Kit Fastener Assembly Carriage Bolt 4× 5/16"-18 × 1" # 90-491 SS304 4× Hex Nut 4× # 94-105 5/16"-18 #90-491 Carriage Bolt 5/16" × 1" SS316wax #98-117 Flat Washer Flat Washer #98-123 Lock Washer 4× 5/16", O.D 3/4"...
- Page 18 PHASE 1 – ASSEMBLY 1.2 THIRD CROSSBAR ASSEMBLY 1.2.1 Slide carriage bolts on the bottom face of the crossbar. NOTE: The track plug must be removed from the underneath of the crossbar, and reinstalled after the feet have been installed in the final position. TIPS: Use tape to keep the bolts from sliding off.
- Page 19 1.2.2 Install the feet on the crossbar. HARDWARE USED 4× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 15-U0527 Installation Guide | REV. A1 | Page 7 For technical support, contact us at 1-800-565-5321...
- Page 20 PHASE 2 – INSTALLATION 2.1 ROOF CLAMPS INSTALLATION 2.1.1 Attach the roof clamps and top roof clamp onto the roof. NOTE: Picture show 130" wheelbase promaster roof, for all size of promaster vehicle use the mounting points that are appropriate for your length of cargo. Attach the roof clamps to the roof.
- Page 21 PHASE 2 – INSTALLATION 2.2 THIRD CROSSBAR INSTALLATION 2.2.1 Position the third crossbar ( minimum two persons ) on the vehicle so that the feet are on the clamps. Ladder Rack 15-U0527 Installation Guide | REV. A1 | Page 9 For technical support, contact us at 1-800-565-5321...
- Page 22 2.2.2 While making sure that the third crossbar are parallel to the front and rear crossbars, attach the “C” feet to the roof clamps. TOOLS q Ratchet q 1/2" Socket FASTENERS USED 4× #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 15-U0527 Installation Guide | REV.
- Page 23 2.2.3 Center the crossbar on the vehicle, then tighten the “C” feet to the crossbar. NOTE: • The ladder cannot extend beyond the rear bumper of the vehicle. • The center of the ladder must be behind the front crossbar when the ladder is loaded. IMPORTANT: After installation is complete, cut the track plug underneath the crossbar to fill all the unused space.
- Page 24 “You have successfully installed your Third Crossbar Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 15-U0527 Installation Guide | REV. A1 | Page 12 For technical support, contact us at 1-800-565-5321...