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Table of Contents
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Summary of Contents for Ranger 3010-RP
- Page 1 INSTALLATION GUIDE 3010-RP CONTOURED PARTITION Promaster ( Aluminum )
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Page 2: Table Of Contents
Phase 2 - Installation q 2.1 Tips on how to attach a plusnut......................q 2.1.1 Attach the plusnut using the plusnut gun..................q 2.1.2 Attach the plusnut using the Ranger plusnut tool................q 2.2 Vehicle preparation..........................q 2.2.1 Ceiling and center floor preparation.................... -
Page 3: Phase 1 - Assembly
Passenger Side Wing 30-451 Plastic Floor Cavity 70-350 Grab Handle 79-907 Warning Label 94-3034 Assembly Fastener Bag 94-6093 Assembly Fastener Bag 96-3021 Installation Fastener Bag 3010-RP Installation Guide | REV. D1 | Page 3 For technical support, contact us at 1-800-565-5321... -
Page 4: Q 1.1.3 Identify The Assembly And Installation Fastener Bags
M16 ( 1/4") # 98-158 #98-158 Retaining Washer NYLON Spacer #94-130 Plusnut .250 2× 0.323" ID, × 0.750" OD × 1.125" LONG # 99-102 NYLON 3010-RP Installation Guide | REV. D1 | Page 4 For technical support, contact us at 1-800-565-5321... -
Page 5: Q 1.2 Partition Assembly
1.2.2 Attach the upper partition and middle partition together. TOOLS q Cordless Impact q 1/2" Socket HARDWARE USED 5× #90-204 Hex Bolt 5/16" × 3/4" #98-116 Flat Washer #94-116 Serrated Nut 3010-RP Installation Guide | REV. D1 | Page 5 For technical support, contact us at 1-800-565-5321... -
Page 6: Q 1.2.3 Attach Both Wings To The Upper And Middle Partitions
1.2.3 Attach both wings to the upper and middle partitions. TOOLS q Cordless Impact q 1/2" Socket HARDWARE USED 12× #90-484 Carriage Bolt 5/16" × 5/8" #94-116 Serrated Nut 3010-RP Installation Guide | REV. D1 | Page 6 For technical support, contact us at 1-800-565-5321... -
Page 7: The Bottom Partition
#90-204 Hex Bolt 5/16" × 3/4" #90-204 Hex Bolt 5/16" × 3/4" #98-116 Flat Washer #98-116 Flat Washer #94-116 Serrated Nut #94-116 Serrated Nut 3010-RP Installation Guide | REV. D1 | Page 7 For technical support, contact us at 1-800-565-5321... -
Page 8: Phase 2 - Installation
7/16" socket until the plusnut locks, then remove the bolt by turning the impact in reverse. FORWARD REVERSE 3010-RP Installation Guide | REV. D1 | Page 8 For technical support, contact us at 1-800-565-5321... -
Page 9: Q 2.2 Vehicle Preparation
HARDWARE USED 1× TOOLS q Plusnut Tool q 1" Hole Saw or Knife # 94-130 Plusnut .250 HARDWARE USED 4× # 94-130 Plusnut .250 3010-RP Installation Guide | REV. D1 | Page 9 For technical support, contact us at 1-800-565-5321... -
Page 10: Q 2.2.2 Removing Screw And Attaching Plusnut On The Van
Cordless Drill q 1-1/2" Hole Saw Attach plusnuts in the 2 holes. TOOLS q Plusnut Tool HARDWARE USED 2× # 94-130 Plusnut .250 3010-RP Installation Guide | REV. D1 | Page 10 For technical support, contact us at 1-800-565-5321... -
Page 11: Q 2.2.3 Driver And Passenger Sides Preparation
3/8" Drill Bit or Step Drill Attach plusnuts in the 6 holes. TOOLS HARDWARE USED q Plusnut Tool 6× # 94-130 Plusnut .250 3010-RP Installation Guide | REV. D1 | Page 11 For technical support, contact us at 1-800-565-5321... -
Page 12: Q 2.3 Contoured Partition Installation
#90-118 Hex Bolt 1/4" × 1-1/4" #90-130 Hex Bolt 1/4" × 2" #98-118 Lock Washer #98-112 Flat Washer #98-118 Lock Washer #98-112 Flat Washer #99-102 Spacer #98-158 Retaining Washer 3010-RP Installation Guide | REV. D1 | Page 12 For technical support, contact us at 1-800-565-5321... -
Page 13: Q 2.3.2 Top Partition Installation
2.3.2 Top partition installation TOOLS q Cordless Impact q 7/16" Socket HARDWARE USED 4× #90-118 Hex Bolt 1/4" × 1-1/4" #98-118 Lock Washer #98-112 Flat Washer 3010-RP Installation Guide | REV. D1 | Page 13 For technical support, contact us at 1-800-565-5321... -
Page 14: Q 2.3.3 Plastic Floor Cavity Installation
#90-666 Hex Bolt M8 × 20 #90-118 Hex Bolt 1/4" × 1-1/4" #98-118 Lock Washer #98-122 Lock Washer #98-112 Flat Washer #98-116 Flat Washer 3010-RP Installation Guide | REV. D1 | Page 14 For technical support, contact us at 1-800-565-5321... -
Page 15: Q 2.3.4 Apply The Warning Label On The Top Partition
2.3.4 Apply the warning label on the top partition. NOTE: Put the warning label in a place where it’s easy to see. 3010-RP Installation Guide | REV. D1 | Page 15 For technical support, contact us at 1-800-565-5321... - Page 16 “Congratulations, you have successfully installed your Contoured Partition! Thank you for doing business with us.” 3010-RP Installation Guide | REV. D1 | Page 16 For technical support, contact us at 1-800-565-5321...
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