Stanley Cara Plus Installation And Operating Instructions Manual
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Stanley Cara Plus Installation And Operating Instructions Manual

Solid fuel high output boiler insert stove
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PLEASE RETAIN
Cara+ Solid Fuel
High Output Boiler
Insert Stove
INSTALLATION AND OPERATING INSTRUCTIONS
This appliance is hot while in operation and retains its heat for a long period of time after use. Children,
aged or infirm persons should be supervised at all times and should not be allowed to touch the hot
working surfaces while in use or until the appliance has thoroughly cooled.
When using the stove in situations where children, aged and/or infirm persons are present a fireguard
must be used to prevent accidental contact with the stove. The fireguard should be
manufactured in accordance with BS 8423:2010.

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  • Page 1 PLEASE RETAIN Cara+ Solid Fuel High Output Boiler Insert Stove INSTALLATION AND OPERATING INSTRUCTIONS This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.

  • Page 2: Table Of Contents

    Stanley Solid Fuel Stove Warranty ........
  • Page 3 PAGE NO. 39. Periodic Maintenance ............20 40.

  • Page 4: Stanley Solid Fuel Stove Warranty

    All warranty claims must be reported to the Waterford Stanley Service Department and must be submitted with the prod- uct serial number (located on the front casting), date of purchase, proof of purchase (if requested) and details of the specific nature of the problem.

  • Page 5: Installation Checklist

    INSTALLATION CHECK LIST Tick Flue System 1. Minimum Flue Height of 4.6 metres (15 feet). 2. Appliance should be connected to a 125mm (5”) flue pipe within a metre and then the flue size increased to a minimum of 150mm (6”) diameter. 3.

  • Page 6: Important Operation/ Maintenance Notes

    IMPORTANT OPERATION / MAINTENANCE NOTES Now that your Stanley Solid Fuel Stove is installed and no doubt you are looking forward to many comforts it will provide, we would like to give you some tips on how to get the best results from your stove.

  • Page 7: Installation & Operating Instructions

    THE CARA+ SOLID FUEL BOILER STOVE INSTALLATION & OPERATING INSTRUCTIONS GENERAL Please refer to the current standards, BS EN 15287- 1:2007 Design, Installation and Commissioning of When installing, operating and maintaining your chimneys. BS EN 14336:2004: Heating Systems in Cara + Stove, respect basic standards of fire safety. Buildings.

  • Page 8: Flues

    Fig.2 FLUES Flues should be vertical wherever possible and where a bend is necessary, it should not make an 2300 angle of more than 45 with the vertical. Horizontal flue runs should be avoided in order to minimise flue resistance and to make sweeping easier it is recom- mended to use 2 x 45 bends rather than a 90 bend.

  • Page 9: Fitting Instructions

    Step 4 Fig.4 Remove all internal parts as per pre-assembly instructions prior to lifting it. Step 5 Inset the stove to its final position. USING CLOSURE PLATE - (Skip to Step 10) Step 6 Drop the 150mm twin wall flexi flue liner down through the chimney and into the stove.

  • Page 10: Front Removal And Fitting

    Step 17 Fig.7 Plumb the boiler - See Plumbing Section. Check all connections for leakage before insulating the boiler and infilling the system. Step 18 Fill the void around boiler with fire retardant insulat- ing wool. Fig.9 Step 12 Measure and cut the extension pipe at the straight end to the required dimension using the guide collar provided.

  • Page 11: Down Draughts

    VENTILATION & COMBUSTION AIR REQUIRE- DOWN DRAUGHTS MENTS However well designed constructed and positioned, the satisfactory performance of the flue can be It is imperative that there is sufficient air supply to adversely affected by down draught caused by near- the stove in order to support correct combustion.

  • Page 12: External Ducted Air

    Joints between air vents and outside walls should be EXTERNAL DUCTED AIR sealed to prevent the ingress of moisture. Existing air vents should be of the correct size and unob- An outside air kit complete with primary air supply structed for the appliance in use. can be ducted from outside and is available to order for connection to the stove.

  • Page 13: Heat Recovery Ventilation (Hrv)

    HEAT RECOVERY VENTILATION Fig 13 Where a stove is to be installed in a dwelling with Heat Recovery Ventilation (HRV) a number of pre- cautionary measures must be undertaken: Where the product is to be installed with a Mechanical ventilation, the stove must be connected to an external air supply, The ductwork for the exter- nal air supply must be no longer than 6 metres and the air inlet terminal to the ductwork must have a...

  • Page 14: Floor Protection

    FLOOR PROTECTION REGULATIONS It is recommended that the appliance is installed on The plumbing must be in accordance with all rele- a solid, level, concrete base of non combustible vant regulations and practices. It must include a hearth conforming current Building gravity circuit with expansion pipe, open to the Regulations must extend 350mm in front of the unit...

  • Page 15: Injector Tee

    INJECTOR TEE In some circumstances it may be possible to over- heat the appliance and the water inside will boil. Where the gravity and central heating circuits join This will be evident by the sound of a knocking noise together to return to the stove we recommend the coming from the appliance and pipes around the use of an injector tee connection, situated as close house.

  • Page 16: Flue & Water Pipe Locations

    Fig.18 FLUE & WATER PIPE LOCATIONS (See Fig. 19) Flue outlet to suit 125mm (5”) internal diameter flue pipe, which must be increased to 150mm (6”) within a metre of the flue outlet. Water connections 25mm (1”) B.S.P. STOVE DIMENSIONS Fig.19 WARNING: DO NOT OBSTRUCT PRIMARY AIR SUPPLY TO THE STOVE Note: Dimensions stated are in millimetres unless otherwise stated and may be subject to a slight +/- variation.

  • Page 17: Recommended Fuels

    Fig.20 In the event where a stove is fitted to a central heat- ing system which is undersized in relation to the nominal heat output to boiler then the stove will operate satisfactorily but will be unable to achieve the nominal heat output to room as the thermostat- ic damper will shut off the air supply to prevent an overheat situation in the boiler.

  • Page 18: Technical Data

    TECHNICAL DATA WOOD MANUFACTURED SMOKELESS FUEL Room Water Total Room Water Total Max Output: (kW) 13.2 16.9 Nominal Output: (kW) 14.8 11.1 Typical refuelling intervals to obtain nominal WOOD outputs: 1.5 hr 1 hr Flue Gas Mass Flow: 8.0g/s 8.0g/s Flue Gas Mass at nominal output: Gross Weight: 165 kgs...

  • Page 19: Refuelling

    FUEL PRIMARY AIR SECONDARY AIR Anthracite Adjust for Desired Heat Output Fully Closed Coal Adjust for Desired Heat Output Fully Closed Turf/ Wood Fully Closed Slightly Open WARNING: DO NOT LEAVE BOTH AIR CONTROLS FULLY OPEN AS THIS CAN CAUSE THE STOVE TO OVERHEAT, DAMAGING THE INTERNAL COMPONENTS.

  • Page 20: Monthly Maintenance

    Fig.23 Fig 25 Operating Tool GRATE REMOVAL & CLEANING Ashpan Over time fuel deposits, clinker & ash can lodge between the grate and grate support which can cause difficulties when moving the grate during de- ashing. To help reduce this occurrence, it is recom- MONTHLY MAINTENANCE mended that the grate is cleaned on a monthly basis when undertaking the general cleaning of the flue...

  • Page 21: Periodic Maintenance

    PERIODIC MAINTENANCE VITREOUS ENAMEL CLEANING ADJUSTING THE DOOR CATCH General cleaning must be carried out when the stove is cool. Over time, the fire door latch can loosen due to the continual compression and hardening of the rope If this stove is finished in a high gloss vitreous seal between the door and the front casting.

  • Page 22: Fire Safety

    WARNING NOTE: GLASS REPLACEMENT Properly installed, operated and maintained this stove will not emit fumes into the dwelling. (a) Open the door fully. Occasional fumes from the de-ashing and re- (b) Remove the clips and carefully remove the fuelling may occur. However, persistent fume emis- broken glass.

  • Page 23: Exploded View

    EXPLODED VIEW FIRE DOOR - B00627AZZ 21. WALL FLANGE FIXING PLATE - F01265AXX FRONT CASTING - B00628AZZ 22. 5” FLUE - Q00752AXX FRONT CASTING SHROUD - B00632AZZ 23. 16” DOOR GLASS - T00098AXX DOOR GLASS CLIP - F00003AXX 24. AIR CONTROL KNOB - U00006AXX DOOR CATCH - F00928AXX...
  • Page 24 SYMPTOM POSSIBLE CAUSES REMEDY Stove Difficult To Light Air controls set incorrectly Air controls must be set to maximum settings on initial light-up Moisture content of fuel too high Ensure fuel is sufficiently dry Fire Burns Too Quickly Air controls set incorrectly Adjust Air controls Rope seals perished/worn Replace rope seals...
  • Page 25 SYMPTOM POSSIBLE CAUSES REMEDY Creosote/Tar Build-up in Firebox Insufficient flue draught Seek professional chimney advice and on Flue Pathways Moisture content of fuel too high Ensure fuel is sufficiently dry Fuel excessively dirty Use smokeless fuel Air controls set to minimum settings Constant low burning can produce excessive soot Smells From Stove/Installation...
  • Page 26 NOTES...
  • Page 27 NOTES...
  • Page 28 Manufactured by Waterford Stanley Ltd., Unit 401-403, IDA Industrial Estate, Cork Road, Waterford, Ireland. Tel: (051) 302300 Fax (051) 302315 N00572AXX Rev: 017 YS 270917...

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