T A B L E O F C O N T E N T S T A B L E O F C O N T E N T S Page Page Electrical starting system Introduction Faulty electrical starting system Manual updates Notes for easy consultation Recharging system...
I N T R O D U C T I O N • Malaguti reserves the right to make any and all changes to its vehicles as it deems fi t and appropriate at any time without prior notice. •...
I N T R O D U C T I O N I N T R O D U C T I O N NOTES FOR EASY CONSULTATION PAGE LAYOUT T I T O L O S E Z I O N E T I T O L O S E Z I O N E SECTION TITLE PAGE NUMBER...
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I N T R O D U C T I O N I N T R O D U C T I O N NOTE Recommendations and precautions regarding rider safety and motor vehicle integrity. CAUTION! Situations entailing the risk of personal injury to maintenance or repair mechanics, other workshop personnel or third parties, or damage to environment, vehicle or equipment.
I N T R O D U C T I O N I N T R O D U C T I O N TECHNICAL TERM DICTIONARY • V = (DC) : direct current (supply from battery) • V ~ (AC) : alternating current (supply from fl ywheel) •...
C H E C K I N G S W I T C H E S C H E C K I N G S W I T C H E S CONTINUITY OF CONTACTS POS. SWITCHES MODE BUTTON LIGHT SWITCH TURN INDICATOR SWITCH HORN CONTROL CLUTCH SWITCH...
L O C A T I O N O F E L E C T R I C A L C O M P O N E N T S L O C A T I O N O F E L E C T R I C A L C O M P O N E N T S Thermal switch Side stand switch Flashlight...
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L O C A T I O N O F E L E C T R I C A L C O M P O N E N T S L O C A T I O N O F E L E C T R I C A L C O M P O N E N T S Digital instrument board Diode set Front stop switch...
C H E C K I N G S W I T C H E S C H E C K I N G S W I T C H E S CHECKING SWITCHES CHECKING PROCEDURES Using a tester (Code n°08611200), check the switches by making sure that there is continuity between terminals and that they are correctly connected.
C H E C K I N G F U S E S C H E C K I N G F U S E S CHECKING FUSES When checking or replacing fuses, always turn the main switch “OFF” or short-circuits may occur. Checking procedure: •...
I G N I T I O N S Y S T E M I G N I T I O N S Y S T E M FAULTY IGNITION Check: Fuse, 15 A Battery Spark plug Spark plug cap resistance Tester (Ω) HV coil resistance Key switch...
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I G N I T I O N S Y S T E M I G N I T I O N S Y S T E M Spark plug • Check condition of spark plug. • Check type of spark plug. •...
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I G N I T I O N S Y S T E M I G N I T I O N S Y S T E M Tester (Ω) Tester Ω HV coil resistance • Disconnect orange cable. • Connect Tester (Ω) to HV coil.
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I G N I T I O N S Y S T E M I G N I T I O N S Y S T E M Tester (Ω) Pick-up resistance • Disconnect two-way connector of fl ywheel magneto. •...
R E C H A R G I N G S Y S T E M R E C H A R G I N G S Y S T E M BATTERY CANNOT BE CHARGED Check: Fuse, 15 A Battery Recharging voltage Resistance of recharging coil...
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R E C H A R G I N G S Y S T E M R E C H A R G I N G S Y S T E M Recharging voltage • Connect Tester (20 V DC) as follows: •...
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R E C H A R G I N G S Y S T E M R E C H A R G I N G S Y S T E M Tester (Ω) Starter relay • Test A. • Remove starter relay.
L I G H T I N G S Y S T E M L I G H T I N G S Y S T E M THE ENTIRE LIGHTING SYSTEM DOES NOT WORK Check: Fuse, 15 A Battery Key switch Light relay Tester (Ω)
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L I G H T I N G S Y S T E M L I G H T I N G S Y S T E M Tester (Ω) Key switch • Disconnect key switch. • Turn key “ON”. •...
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L I G H T I N G S Y S T E M L I G H T I N G S Y S T E M Connection of lighting system • Check all connections of lighting system. • See “Wiring Diagram”.
L I G H T I N G S Y S T E M L I G H T I N G S Y S T E M THE LOW BEAM LIGHT, HIGH BEAM LIGHT AND RELATIVE INDICATOR LIGHTS DO NOT COME ON Check: Light bulb and relative coupling Voltage level of lamp socket and instrument board...
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L I G H T I N G S Y S T E M L I G H T I N G S Y S T E M Light switch • Check continuity of light switch (see Checking switches on P.16). •...
L I G H T I N G S Y S T E M L I G H T I N G S Y S T E M REAR LIGHT DOES NOT COME ON Check: Light bulb and relative coupling Voltage level of lamp socket Light bulb and relative coupling •...
S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M HORN IS NOT WORKING Check: Tester (Ω) Light bulb and relative coupling Voltage level Ground connection Horn switch...
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S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M Check ground connection • Disconnect black cable from terminal on horn (1). •...
S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M STOP LIGHT DOES WORK Check: Light bulb and relative coupling Brake switch Voltage level Light bulb and relative coupling...
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S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M Tester (DC 20 V) Check voltage level • Connect Tester (20 V DC) as follows: •...
S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M TURN INDICATORS AND RELATIVE INDICATOR LIGHT DO NOT WORK Check: Turn indicator switch Voltage level of fl...
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S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M Tester (DC 20 V) Voltage level of fl ashlight •...
S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M L’INDICATORE DI DIREZIONE DESTRO O SINISTRO NON FUNZIONA Tester (DC 20 V) Turn indicator •...
S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M NEUTRAL INDICATOR LIGHT DOES NOT COME ON Check: Neutral switch Instrument board Neutral switch...
S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M DISPLAY FUNCTIONS CANNOT BE CHANGED Check: “Mode” button Power supply Tester (Ω) Continuity of red cable...
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S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M • “Mode” button is not powered; blue cable is interrupted.
S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M FUEL RESERVE WARNING LIGHT DOES NOT COME ON Check: Fuel probe Continuity of grey cable...
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S I G N A L L I N G S Y S T E M S I G N A L L I N G S Y S T E M Tester (Ω) Check ground connection (black cable) • Connect Tester (Ω) as follows: •...
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