Kärcher HDS 3.9/30 Pe Cage Operator's Manual

Kärcher HDS 3.9/30 Pe Cage Operator's Manual

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HDS Series
Hot Water - Gas Powered - Diesel Heated
Operator's Manual
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WARNING:
This product can expose you to chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm.
For more information about this regulation:
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www.P65Warnings.ca.gov

Pressure Washer

MODELS:
HDS 3.9/30 Pe Cage
HDS 4.8/30 Pe Cage
HDS 4.8/30 Pe Cage
HDS 4.7/35 Pe Cage
HDS 4.7/35 Pe Cage
HDS 5.6/35 Pe Cage
HDS 5.6/35 Pe Cage
HDS 8.0/30 Pe Cage
HDS 8.0/30 Pe Cage
To locate your local Kärcher
Commercial Pressure Washer
Dealer nearest you, visit
www.karchercommercial.com
9.800-080.0-AC
1.575-600.0
1.575-601.0
1.575-602.0
1.575-603.0
1.575-604.0
1.575-605.0
1.575-606.0
1.575-611.0
1.575-612.0
09/25/17

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Summary of Contents for Kärcher HDS 3.9/30 Pe Cage

  • Page 1: Pressure Washer

    HDS Series Hot Water - Gas Powered - Diesel Heated Operator’s Manual Pressure Washer MODELS: HDS 3.9/30 Pe Cage 1.575-600.0 HDS 4.8/30 Pe Cage 1.575-601.0 HDS 4.8/30 Pe Cage 1.575-602.0 HDS 4.7/35 Pe Cage 1.575-603.0 HDS 4.7/35 Pe Cage 1.575-604.0 HDS 5.6/35 Pe Cage...
  • Page 2: Machine Data Label

    Machine Data Label Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 3: Table Of Contents

    Parts Karcher HDS......28 Float Tank ....... 35 Control Panel .
  • Page 4: How To Use This Manual

    KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower right corner of the front cover. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 5: Safety

    When ordering parts, please specify model and serial number. Use only identical replacement parts. This machine is to be used only by trained opera- tors. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 6: Important Safety Information

    THIS EQUIPMENT. Gasoline engines on mobile or portable equipment ou provoquer l'émission d'autres shall be refueled: particules dans l'air et leur Pour éviter les lésions a. outdoors; corporelles, une protection des yeux, du visage, Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 7 Ne pas décharger HOT DISCHARGE FLUID: directement le jet vers des DO NOT TOUCH OR DIRECT DISCHARGE personnes ou des animaux, car STEAM AT PERSONS. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 8 La zone de nettoyage doit avoir une pente et un drainage adéquats pour réduire la possibilité d'une chute due à une surface glissante. 21. Do not allow acids, caustic or abrasive fluids to pass through the pump. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 9: Operations

    NOTE: If flue adapter is installed, the burner assembly air adjustment must be adjusted. High Pressure Hose — Connect one end to water pump discharge nipple and the other end to spray gun. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 10: Assembly Instructions

    Replace end of wand. ATTENTION: Ne pas faire fonctionner la pompe sans eau ou des dégâts de pompe se produiront Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 11: Battery Installation

    KEEP OUT OF THE REACH OF CHILDREN. DO NOT TIP. KEEP VENT CAPS TIGHT AND LEVEL. Red Cable is attached to battery (+) positive terminal, black cable is connected to battery (-) negative terminal. Black - Negative Terminal Red + Positive Terminal Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 12: Operating Instructions

    Kickback will pull hand and arm toward engine faster than you can let go. ALWAYS relieve spray gun pressure before pulling starter card. Pull starter cord slowly until resistance is felt, then pull rapidly. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 13 C. Turn thermostat knob to 250°F. d'abord mettre le dispositif de sécurité sur la détente du D. When steam is no longer pistolet pulvérisateur. desired, Turn steam valve clockwise and thermostat knob to 200°F. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 14: Detergents & General Cleaning Techniques

    IMPORTANT: You must flush the detergent from your machine after each use by placing the suction tube into a bucket of clean water and then running the pressure washer for 1-2 minutes. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 15: Shutting Down And Clean Up

    STEP 5: Disconnect the garden STEP 6: Engage the spray gun water pressure hose from the water inlet on the safety lock. machine. High Pressure Outlet STEP 7: Disconnect the high pressure hose from high pressure outlet. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 16: Maintenance

    Such 11. Periodically descale coils as per instructions. additives may be added to the gasoline in the fuel 12. Check to see that engine is properly lubricated. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 17: Maintenance And Service

    The thermo- When disk ruptures it will need to be replaced. stat sensor is located on the discharge side of the heating coil. The thermostat control dial is located on the control panel. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 18: Fuel

    Note air band position. Next, slowly open the air or enlarge the nozzle. For maximum efficiency, replace band until white smoke just starts to appear. Turn air the nozzle each season. band halfway back to the previously noted position. Tighten locking screws. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 19: Burner Air Adjustment

    Reinstall new or cleaned coil by reversing Steps 9 air shutter in as close a position as can be obtained, through 1. then repeat the above procedure on the air band setting. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 20: Preventive Maintenance

    Maintenance Operation 100 Hrs or Yearly Yearly or Daily Weekly Monthly Pump Check Oil Engine Pump Change Oil Engine Air Cleaner Check Clean Spark Plug Check Valve Clearance Fuel Tank Filter Water Filter/Clean Check Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 21: Oil Change Record

    Maintenance Oil Change Record PUMP OIL Estimated Operating ENGINE OIL Estimated Operating Date Oil Changed Hours Since Last Oil Date Oil Changed Hours Since Last Oil Month/Day/Year Change Month/Day/Year Change Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 22: Troubleshooting

    Test transformer for proper arc between Faulty burner transformer contacts. Replace as needed. (continued on Disconnected or short in electrical All wire contacts should be clean and tight. No next page) wiring breaks in wire. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 23: Parts

    Fuel Pressure is too high for clean Reduce fuel pressure PSI/Increase air band set for burn (fuel PSI above 140 and below cleaner without max water heat loss 200) and smokes when burner is off Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 24 O-Ring plunger retainer worn Check and replace if necessary. DRIPPING Cracked piston Check and replace if necessary. FROM UNDER PUMP Lower water supply pressure. Do not run Pump protector with spray gun closed longer than 2 minutes Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 25 Position correctly, tighten set screw. BURNER MOTOR WILL Defective control switch Replace switch. NOT RUN Loose wire Check and replace or tighten wiring. Defective burner motor Replace motor. RELIEF VALVE Relief valve defective Replace or repair. LEAKS WATER Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 26 Notes Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 27: Parts

    HDS 4.8/30 Pe Cage 1.575-602.0 HDS 4.7/35 Pe Cage 1.575-603.0 HDS 4.7/35 Pe Cage 1.575-604.0 HDS 5.6/35 Pe Cage 1.575-605.0 HDS 5.6/35 Pe Cage 1.575-606.0 HDS 8.0/30 Pe Cage 1.575-611.0 HDS 8.0/30 Pe Cage 1.575-612.0 Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 28: Karcher Hds

    K OF . Tou e pis tole gné y la Panel Illus. lée s des illo ties áre For Detail Detail See Float Tank Illus Line To Pump Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 29 Karcher HDS Vanguard with Heat Shield Engine Carb Port To Float Tank To Detergent Valve Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 30 SWIVEL, 1/2" JIC, PUSH ON 9.802-099.0 WASHER, SNUBBING NOT SHOWN 9.802-720.0 BOLT, 3/8 X 1" NC HH NOT SHOWN 9.802-814.0 WASHER, 3/8" LOCK SPLIT RING NOT SHOWN 9.803-050.0 TEE, 1/2" STREET W/2 1/8" MPT HOLES Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 31 BOLT, 3/8" X 3-1/2" SAE BOLT, 3/8" X 3-1/2" SAE (W/GENERATOR) 9.802-789.0 NUT, 3/8" HEX, NC NOT SHOWN NUT, 3/8" HEX, NC (W/GENERATOR) 9.802-807.0 WASHER, 3/8", SAE, FLAT NOT SHOWN WASHER, 3/8", SAE, FLAT (W/GENERATOR) Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 32 PULLEY SEE SPECIFICATION PAGES PULLEY SEE SPECIFICATION PAGES BELT SEE SPECIFICATION PAGES PULLEY SEE SPECIFICATION PAGES BURNER ASSEMBLY SEE SPECIFICATION PAGES NOT SHOWN 9.802-424.0 3.66 ft. CORD, SEO, 16/4 (602.0, 604.0, 606.0 - w/Gen) Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 33 8.750-246.0 SCREW, 1/4" x 1/2" NC, WHIZ LOC BLK CAD 8.750-099.0 THERMOSTAT 302°F 9.196-012.0 SCREW, 10-24 X 1/4" 8.706-120.0 NIPPLE, 3/8" X 1/4" HEX, STEEL 8.706-207.0 ELBOW, STREET, 3/8" 8.707-381.0 RUPTURE DISC ASSY, 8500# Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 34 8.922-633.0 BLACK 9.802-254.0 5" HOSE, 1/4" PUSH-ON 8.711-785.0 9" HOSE, 3/8" PUSH-ON 9.802-254.0 31" HOSE, 1/4" PUSH-ON 8.752-918.0 CLAMP, HOSE, #64 8.709-069.0 CLAMP, SCREW, 5/16"W, 1/4-5/8"D, SS 8.754-911.0 CHECK VALVE, 1 WAY, 1/4" BARB Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 35: Float Tank

    9.802-146.0 SWIVEL, 1/2" MP X 3/4" GHF W/STRAINER 9.803-671.0 STEM, 5" FLOAT 9.802-512.0 CABLE, TY, 48" 9.802-150.0 ANCHOR, CONNECTOR, 1/2" 9.802-061.0 BALL, FLOAT, BLACK PLASTIC 9.802-152.0 SWIVEL, 3/4" SAE FEM 9.802-261.0 HOSE, PUSH-ON, /FT Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 36: Control Panel

    ée LI EN til lo is ol S CA rti es l ga IC IE sl ad s ai ár ea To Detergent Valve Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 37 SEE HOSE & SPRAY GUN PAGE 9.802-695.0 NUT 10/32" KEPS 8.750-096.0 KNOB, THERMOSTAT, 302°F 8.712-190.0 BEZEL, THERMOSTAT 8.932-985.0 DECAL, STRIPE 9.802-775.0 NUT, 1/4" FLANGE ZINC 9.802-759.0 SCREW, 10/32" X 1/2" BH SOC, BLACK 9.802-771.0 SCREW, 10/32" X 3/4" Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 38: Hose & Spray Gun

    Hose & Spray Gun Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 39 (605.0, 606.0) 9.802-310.0 NOZZLE, 4006, WHITE (605.0, 606.0) 8.712-378.0 NOZZLE, SAQC MEG, 0009 (611.0, 612.0) 8.712-379.0 NOZZLE, SAQCMEG, 1509 (611.0, 612.0) 8.712-380.0 NOZZLE SAQC MEG, 2509 (611.0, 612.0) 8.712-381.0 NOZZLE, SAQC MEG, 4009 (611.0, 612.0) Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 40: Specifications

    1.575-604.0 8.920-645.0 8.754-892.0 8.919-114.0 8.752-930.0 8.754-706.0 9.802-645.0 8.750-778.0 1.575-605.0 8.918-919.0 8.754-889.0 8.919-116.0 8.751-074.0 8.754-705.0 9.802-562.0 8.751-342.0 1.575-606.0 8.920-645.0 8.754-892.0 8.919-114.0 8.752-930.0 8.754-706.0 9.802-645.0 8.750-778.0 1.575-611.0 8.918-919.0 8.754-889.0 8.919-116.0 8.751-074.0 8.754-705.0 9.802-562.0 8.751-342.0 1.575-612.0 8.920-645.0 8.754-892.0 8.919-114.0 8.752-930.0 8.754-706.0 9.802-645.0 8.750-778.0 Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 41 9.802-378.0 BX34 8.715-695.0 5/8" 9.802-397.0 1.575-603.0 1.575-604.0* BK34H 9.802-378.0 BX33 9.804-525.0 5/8" 9.802-397.0 1.575-605.0 1.575-606.0* BK36H 9.802-379.0 BX33 9.804-525.0 5/8" 9.802-397.0 1.575-611.0 1.575-612.0 BK32H 9.802-377.0 BX33 9.804-525.0 H X 5/8" 9.802-397.0 * With Generator Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 42: Clearfire Burner "S

    Clearfire Burner “S” For best performance specify genuine KNA replacement parts 8.918-919.0 Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 43 IGNITER, BURNER 12VDC 8.751-165.0 PLUG, HOLE 0.875 PLASTIC 8.754-905.0 GASKET, KNA BURNER PUMP SUNTEC 8.751-134.0 PLUG, 1/8” NPT X HEX SHOULDER 8.918-454.0 GASKET, JUNCTION BOX 8.750-542.0 COVER, JUNCTION BOX 8.750-116.0 BLOCK, TERMINAL, 5 POLE Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 44 LABEL, WIRING DIAGRAM, BURNER 230V-115V 9.807-342.0 LABEL, WIRING DIAGRAM, BURNER 115V-24V 9.807-343.0 LABEL, WIRING DIAGRAM, BURNER 230V-24V 9.807-344.0 LABEL, WIRING DIAGRAM, BURNER 12VDC 9.801-274.0 LABEL, BURNER LIGHTS 8.919-105.0 PLATE, TERMINAL BLOCK NUMBERS 8.716-451.0 TERMINAL, JUMPER SPADE Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 45: Clearfire Burner "M / L

    FUEL PUMP, SUNTEC A2VA-3106 230 V SOL 8.752-923.0 FUEL PUMP, SUNTEC A2YA-7916 8.752-924.0 SOLENOID VALVE, SUNTEC R642NL, 115V 8.752-925.0 SOLENOID VALVE, SUNTEC R753NL, 220V 8.752-030.0 SOLENOID VALVE, SUNTEC R261NL, 12/24V 8.900-083.0 100 PSI SNAP CHECK VALVE Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 46 GASKET, JUNCTION BOX ML 8.920-654.0 COVER, JUNCTION BOX ML 8.750-116.0 BLOCK, TERMINAL, 5 POLE 8.750-817.0 LIGHT, INDICATOR, GREEN,14V 8.750-818.0 LIGHT, INDICATOR, GREEN, 28V 8.750-819.0 LIGHT, INDICATOR, GREEN, 125V 8.750-820.0 LIGHT, INDICATOR, GREEN, 250V 8.750-784.0 SITE GLASS Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 47 CABLE, TIE, 4” BLACK LARGE 9.807-348.0 LABEL, CLEAR MYLAR, 1.125 X 4.50 8.920-656.0 JUNCTION BOX, KNA BURNER ML LARGE ONLY 8.753-100.0 PRIMARY CONTROL, HONEYWELL R7284U LARGE ONLY 8.753-036.0 CAD CELL FLAME DETECTOR, C554A LARGE ONLY Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 48: Kt.2 Series Pump

    9.803-193.0 O-RING 3068 SEE KITS TABLE 9.802-928.0 VALVE PLUG 8.753-817.0 MANIFOLD STUD BOLT 9.802-890.0 LOCK WASHER 8.719-008.0 COPPER WASHER 3/8 8.707-262.0 BRASS PLUG 3/8 SEE KITS TABLE VALVE SEAT SEE KITS TABLE VALVE PLATE Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 49 KIT DESCRIPTION 18 mm 18 mm 18 mm Valve Seals ITEM NUMBERS 3, 5, 7 3, 4, 5, 6, 7, 34, 35, 36, 37 11, 12, 13, INCLUDED NUMBER OF CYLINDERS KIT WILL SERVICE Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 50: Vrt3 Unloader

    8.750-299.0, 8 GPM, 4500 PSI PART NO. DESCRIPTION NOTES 8.750-713.0 OUTLET FITTING 8.750-712.0 KNOB, UNLOADER 8.750-709.0 REPAIR KIT, VRT3, 2320/3630 PSI 8.750-710.0 REPAIR KIT, VRT3, 4500 PSI (KIT ITEMS: 3, 4, 6, 9-12, 21, 24) Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 51 If “spike” pressure exceeds the 500 psi limit, remove the adjusting knob (Item 18) and re-adjust (lower) the nuts (Items 15) on the stem (Item 8). Re-attach the adjusting knob (Item 18), then repeat step #6. Karcher HDS 600-606 Operator’s Manual 9.800-080.0-AC...
  • Page 52 9.800-080.0 • Printed in U.S.A.

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