áre 98000800-1 MODEL # ORDER # MODEL # ORDER # HDS 3.9/30 Pe Cage 1.575-600.0 HDS 4.7/35 Pe Cage 1.575-604.0 HDS 5.6/35 Pe Cage 1.575-605.0 HDS 4.8/30 Pe Cage 1.575-601.0 HDS 5.6/35 Pe Cage 1.575-606.0 HDS 4.8/30 Pe Cage...
INTRODUCTION & IMPORTANT SAFETY INFORMATION WARNING: This machine exceeds Thank you for purchasing this Pressure Washer. We WARNING 85 db appropriate ear protection reserve the right to make changes at any time without must be worn. incurring any obligation. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer.
IMPORTANT SAFETY INFORMATION In an overﬁ lling situation, additional precautions are 14. Never make adjustments on machine while in necessary to ensure that the situation is handled operation. in a safe manner. 15. Be certain all quick coupler ﬁ ttings are secured before using pressure washer.
IMPORTANT SAFETY INFORMATION WARNING: Be extremely careful WARNING when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the pos- sibility of a fall due to slippery RISK OF INJURY surfaces.
COMPONENT IDENTIFICATION SMALL Flue Adapter Optional 7-10049 Insulation Gasket Optional 7-01471 Water Supply Hose (not included) Detergent Valve 22mm Coupling Adjustable Thermostat Outlet Burner Switch Hour Meter h is C IO e or torc n ﬂ per- K OF . Ne y wh .
ASSEMBLY INSTRUCTIONS Spray Wand High Pressure High Nozzle Pressure Hose 98000800-4 98000800-3 98000800-5 STEP 1: Attach the high pres sure STEP 2: Remove wand end and ﬁ rst STEP 3: Remove shipping cap hose to the spray gun by threading place the o-ring followed by the high and install oil dipstick (Depending twist connect onto spray gun inlet.
OPERATING INSTRUCTIONS START On-Off Switch Engine Switch 98000800-14 98000800-15 STEP 7: (Electric Start Models) Turn the engine STEP 8: (Electric Start Models) Turn the key to the switch to "Start" po si tion. START position, and hold it there until the engine starts. If the engine fails to start within 5 seconds, release the key, and wait at least 10 seconds before op er at ing the starter again.
DETERGENTS & GENERAL CLEANING TECHNIQUES WARNING: Some de ter gents the pump pro tec tor engages and cools the pump by WARNING may be harm ful if in haled or dis charg ing the warm water onto the ground. This in gest ed, caus ing severe nau- ther mal de vice pre vents internal dam age to the pump.
SHUTTING DOWN AND CLEAN-UP On-Off Switch 98000800-22 98000800- 98000800-24 STEP 1: Re move detergent suc tion STEP 2: Turn off the engine. STEP 3: Tur n off water tube from container and insert into sup ply. one gallon of fresh water. Open de- ter gent metering valve.
MAINTENANCE Winterizing Procedure: PREVENTATIVE MAINTENANCE Damage due to freezing is not covered by warranty. 1. Check to see that water pump is properly Ad here to the following cold weather procedures when- lu bri cat ed. ev er the washer must be stored or operated outdoors 2.
MAINTENANCE tem per a tures and the combustion smoke normally Deliming Coils: as so ci at ed with ma chines in cor po rat ing a spray gun. Periodic flushing of coils or optional float tank is Pe ri od ic in spec tion, to insure that the fuel solenoid rec om mend ed.
MAINTENANCE Kärcher ClearFire Oil Burner 6. Remove top tank wrap, bend back insulation tabs and fold back blanket. Burner Air Adjustment: The oil burner on this machine 7. Remove bolts that hold down coil to bottom wrap. is preset for operation at altitudes below 500 feet. If operated at higher altitudes, it may be necessary to 8.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Faulty pressure gauge Install new gauge. OPERATING Insufﬁ cient water supply Use larger supply hose; clean ﬁ lter at water PRESSURE inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. Belt slippage Tighten or replace;...
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL Flex coupling slipping on fuel Replace if needed. NOT LIGHT pump shaft or burner motor shaft (continued from On-Off switch defective Check for electrical current reaching burner assem- previous page) bly with burner switch on. Heavy sooting on coil and burner Clean as required.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Improper fuel or water in fuel Replace with clean and proper fuel. WATER Low fuel pressure Increase fuel pressure. TEMPERATURE Weak fuel pump Check fuel pump pressure. Replace pump if needed. Fuel ﬁ lter partially clogged Replace as needed.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Oil seal worn Check and replace if necessary. DRIPPING EXCESSIVE Irregular functioning of the valves Check and replace if necessary. VIBRATION IN DELIVERY LINE DETERGENT Air leak Tighten all clamps. Check detergent lines for NOT DRAWING holes.
PREVENTATIVE MAINTENANCE This pressure washer was produced with the best avail able ma te ri als and quality craftsmanship. However, you as the own er have certain re spon si bil i ties for the correct care of the equip ment. At ten tion to reg u lar pre ven ta tive main te nance pro ce dures will as sist in preserving the per for mance of your equipment.
EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 9.802-261.0 Hose, 3/4" Push On 2 ft. ITEM PART NO. DESCRIPTION 9.803-014.0 Coil, Rodless 9.802-151.0 Swivel, 1/2" JIC, Push On 9.803-005.0 Top Wrap, SS ▲ Washer, Snubbing ▲ Trim 9.802-099.0 9.802-071.0 2 ft. ▲...
EXPLODED VIEW PARTS LIST (w/Generator) Black, w/o Relief (600.0) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-009.0 Bracket, Belt Tension 9.803-000.0 Weldment, Face Plate, Long, Black (w/Generator) (602.0, 604.0, 605.0 - w/Gen) ▲ Nut, 5/16", ESNA, NC 9.802-776.0 ▲ Weldment, Face Plate, Short, 9.803-002.0 (w/Generator) Black (600.0, 601.0, 603.0,...
EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 8.933-006.0 Switch, MV60 ITEM PART NO. DESCRIPTION 8.753-065.0 Clamp, 1 Ear, #10 9.802-781.0 Nut, 3/8", Flange 8.753-270.0 Reducer, Connector Whiz Loc, NC 1/4" x 3/8" Honda 9.802-776.0 Nut, 5/16", ESNA, NC ▲ Vanguard 8.706-168.0 Elbow, 3/8"...
CONTROL PANEL EXPLODED VIEW (Reversed View of Label) Detergent Valve Pump h is d fu to rc C IO e or t ad ﬂ am . Do t pe FI RE e es io n. w he . RI e ﬂ ér at e on ui ds...
CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-693.0 Box, Plastic, Back 8.740-345.0 Clamp, Hose, UNI .46-.54 9.802-482.0 Box, Plastic, Front, 9.802-251.0 Hose, 1/4" x 1/2" Fabricated Clear Vinyl 6 ft. 8.750-094.0 Thermostat, 302°F 8.707-058.0 Strainer, 1/4" Brass ▲...
SPECIFICATIONS PARTS SPECIFICATIONS ENGINE PUMP Machine Pump Part Pulley Bushing Engine Engine Model Model Number Unloader Pulley Part # Bushing Part # Part # Pulley Engine 1.575-600.0 KT4540 8.921-714.0 8.715-483.0 2BK100H 9.802-391.0 25MM 9.802-403.0 GX390 8.750-579.0 2BK34H (389 cc) 1.575-601.0 KT6036 8.921-716.0 8.715-483.0...
SPECIFICATIONS ENGINE GENERATOR Pulley Bushing Belt Belt Pulley Belt Model Part # Bushing Part # Size Part # Pulley Part # Belt Part # Bushing Part No. 600.0 9.802-382.0 H x 1 9.802-399.0 BX44(2) 8.715-705.0 601.0 9.802-382.0 H x 1 9.802-399.0 BX42(2) 8.715-703.0...
KT.2 SERIES PUMP EXPLODED VIEW TORQUE SPECS ITEM # FT. LBS. KT.2 PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.752-825.0 Crankcase 8.707-262.0 Brass Plug 3/8 See Kit Below Plunger Oil Seal See Kit Below Valve Seat See Kit Below O-Ring Ø1.78 x 37.82...
KT.2 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 9.803-181.0 Bearing Housing 8.752-841.0 Plunger Bolt 8.752-820.0 Bonded Seal 8.753-819.0 Plunger, 18mm 8.752-823.0 Copper Spacer 8.753-820.0 Plunger Rod 8.752-822.0 Connecting Rod Pin 8.752-821.0 Connecting Rod 9.802-889.0 Spring Washer 9.802-937.0 Connecting Rod Screw 9.803-194.0 O-Ring Ø2.62 x 152.07...