Osburn Everest OB04015 Installation And Operation Manual

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INSTALLATION AND OPERATION MANUAL
Everest
(OB04015 model)
250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3
Customer service: 418-908-8002
Printed in Canada
www.osburn-mfg.com
Stove Builder International Inc.
This manual is available for free download on the manufacturer's web site. It is a
copyrighted document. Resale is strictly prohibited. The manufacturer may update
this manual from time to time and cannot be responsible for problems, injuries, or
damages arising out of the use of information contained in any manual obtained
from unauthorized sources.
READ AND KEEP THIS MANUAL FOR REFERENCE
CSA B415.1-10
CERTIFIED WOOD FIREPLACE
Listed to standard ULC-S610
by an accredited laboratory
E-mail: tech@sbi-international.com
45850A
10-08-2017

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Summary of Contents for Osburn Everest OB04015

  • Page 1 (OB04015 model) CSA B415.1-10 CERTIFIED WOOD FIREPLACE Listed to standard ULC-S610 by an accredited laboratory www.osburn-mfg.com Stove Builder International Inc. 250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3 Customer service: 418-908-8002 E-mail: tech@sbi-international.com This manual is available for free download on the manufacturer’s web site. It is a copyrighted document.
  • Page 2 Everest Fireplace Installation and Operation Manual THANK YOU FOR CHOOSING THIS OSBURN WOOD FIREPLACE As one of North America’s largest and most respected wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.
  • Page 3: Table Of Contents

    Everest Fireplace Installation and Operation Manual Table of content PART A - OPERATION AND MAINTENANCE ..........6 1 Safety Information................6 Summary of Cautions and Warnings ..............6 2 General Information on Everest ............8 Appliance performance ..................8 General Features ....................9 The Benefits of Low Emissions and High Efficiency ..........
  • Page 4 Everest Fireplace Installation and Operation Manual 5 Maintaining Your Wood Heating System ........25 Fireplace Maintenance ..................25 5.1.1 Plated Finish Maintenance ................25 5.1.2 Glass Door Cleaning ..................25 5.1.3 Door Adjustment ....................26 5.1.4 Replacing the Door Gasket ................27 5.1.5 Replacing the Glass ..................
  • Page 5 APPENDIX 8: Optional Hot Air Gravity Distribution ......74 APPENDIX 9: Exploded Diagram and Parts List ........81 OSBURN LIMITED LIFETIME WARRANTY ..........84 REGISTER YOUR WARRANTY ONLINE To receive full warranty coverage, you will need to show evidence of the date you purchased your stove.
  • Page 6: Part A - Operation And Maintenance

    Everest Fireplace Installation and Operation Manual PART A - OPERATION AND MAINTENANCE See Part B for installation instructions. 1 SAFETY INFORMATION 1.1 SUMMARY OF CAUTIONS AND WARNINGS • HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.
  • Page 7 Everest Fireplace Installation and Operation Manual CAUTION: DO NOT USE A FIREPLACE INSERT AND OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE. CAUTION: DO NOT OBSTRUCT AIR INLETS. THIS FIREPLACE NEEDS AIR FOR ITS GOOD OPERATION. CAUTION: DO NOT BLOCK THE HOT AIR VENTS TO THE FIREPLACE AS THIS WILL CAUSE THE FIREPLACE TO OVERHEAT.
  • Page 8: General Information On Everest

    Everest Fireplace Installation and Operation Manual GENERAL INFORMATION ON EVEREST 2.1 APPLIANCE PERFORMANCE Fuel type Dry cordwood Recommended heating area 750 to 2200 sq. ft. (70 to 205 m²) Firebox volume 2.9 cu.ft. (0.082 m³) Maximum burn time Maximum heat output (dry cordwood) 80,000 BTU/h (23.5 kW) 13,622 BTU/h to 28,629 BTU/h (4.0 kW to...
  • Page 9: General Features

    Everest Fireplace Installation and Operation Manual 2.1 GENERAL FEATURES Maximum log length 16 po (406 mm) east-west* Flue outlet diameter 6 in (152 mm) Chimney diameter 6 in (152 mm) CAN/ULC S604 (1700 °F) Type of chimney CAN/ULC S629 (2100 °F) Baffle material Ceramic board Approved for alcove installation...
  • Page 10 Everest Fireplace Installation and Operation Manual A : Fresh air inlet (4") G : Hot air gravity outlet (8") H : Forced air distribution outlet (6") 10 ______________________________________________________________________________...
  • Page 11 Everest Fireplace Installation and Operation Manual ______________________________________________________________________________ 11...
  • Page 12: The Benefits Of Low Emissions And High Efficiency

    Everest Fireplace Installation and Operation Manual ZONE HEATING AND HOW TO MAKE IT WORK FOR YOU Your new Everest wood fireplace is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature. This is called zone heating and it is an increasingly popular way to heat homes or spaces within homes.
  • Page 13: The Sbi Commitment To You And The Environment

    Everest Fireplace Installation and Operation Manual 2.3 THE SBI COMMITMENT TO YOU AND THE ENVIRONMENT The SBI team is committed to protecting the environment, so we do everything we can to use only materials in our products that will have no lasting negative impact on the environment. 2.3.1 WHAT IS YOUR NEW FIREPLACE MADE OF? The body of your fireplace, which is most of its weight, is carbon steel.
  • Page 14: Fuel

    Everest Fireplace Installation and Operation Manual 3 FUEL 3.1 MATERIALS THAT SHOULD NOT BE BURNED • GARBAGE OF ANY KIND, • COAL OR CHARCOAL, • TREATED, PAINTED OR COATED WOOD, • PLYWOOD OR PARTICLE BOARD, • FINE PAPER, COLORED PAPER OR CARDBOARD, •...
  • Page 15: Log Length

    Everest Fireplace Installation and Operation Manual 3.2.3 LOG LENGTH Logs should be cut at least 1” (25 mm) shorter than the firebox so they fit in easily. Pieces that are even slightly too long make loading the fireplace very difficult. The most common standard length of firewood is 16”...
  • Page 16: Judging Firewood Moisture Content

    Everest Fireplace Installation and Operation Manual Here are some things to consider in estimating drying time: • firewood takes a long time to dry • firewood bought from a dealer is rarely dry enough to burn, so it is advisable to buy the wood in spring and dry it yourself •...
  • Page 17: Manufactured Logs

    Everest Fireplace Installation and Operation Manual 3.3 MANUFACTURED LOGS Do not burn manufactured logs made of wax impregnated sawdust or logs with any chemical additives. Manufactured logs made of 100% compressed sawdust can be burned, but be careful to burn too much of these logs at the same time. Start with one manufactured log and see how the fireplace reacts.
  • Page 18: Conventional Fire Starting

    Everest Fireplace Installation and Operation Manual 4.2.1 CONVENTIONAL FIRE STARTING The conventional way to build a wood fire is to bunch up 5 to 10 sheets of plain newspaper and place them in the firebox. Next, place 10 or so pieces of fine kindling on the newspaper.
  • Page 19: Using Fire Starters

    Everest Fireplace Installation and Operation Manual 4.2.4 USING FIRE STARTERS Many people like to use commercial fire starters instead of newspaper. Some of these starters are made of sawdust and wax and others are specialized flammable solid chemicals. Follow the package directions for use.
  • Page 20: Raking Charcoal

    Everest Fireplace Installation and Operation Manual After ashes have been removed from the fireplace and placed in a tightly covered metal container, they should be taken outside immediately. The closed container of ashes should be placed on a non-combustible floor or on the ground well away from all combustible materials pending final disposal.
  • Page 21: Turning Down The Air Supply

    Everest Fireplace Installation and Operation Manual Therefore, allow each load of wood to burn down so that the space begins to cool off a little before loading. Letting the space cool before loading is one of the secrets to clean burning and effective zone heating.
  • Page 22: Using The Blower

    Everest Fireplace Installation and Operation Manual 4.3.6 USING THE BLOWER The EVEREST fireplace is equipped with a blower and a control box, accessible by pulling down the lower louvre of the faceplate. The blower can be operated in automatic or manual mode. To select the mode, simply press the right button and choose the desired mode.
  • Page 23: Building Different Fires For Different Needs

    Everest Fireplace Installation and Operation Manual 4.3.7 BUILDING DIFFERENT FIRES FOR DIFFERENT NEEDS Using the air control is not the only way to match the fireplace’s heat output to the heat demand. Your house will need far less heat in October than in January to be kept at a comfortable temperature.
  • Page 24 Everest Fireplace Installation and Operation Manual The table below provides a very general indication of the maximum burn cycle times you are likely to experience, based on firebox volume. FIREBOX VOLUME MAXIMUM BURN TIME <1.5 cubic feet 3 to 5 hours 1.5 c.f.
  • Page 25: Maintaining Your Wood Heating System

    Everest Fireplace Installation and Operation Manual 5 MAINTAINING YOUR WOOD HEATING SYSTEM 5.1 FIREPLACE MAINTENANCE Your new fireplace will give many years of reliable service if you use and maintain it correctly. Some of the internal components of the firebox, such as firebricks, baffles and air tubes, will wear over time under intense heat.
  • Page 26: Door Adjustment

    Everest Fireplace Installation and Operation Manual 5.1.3 DOOR ADJUSTMENT For your fireplace to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically to check for a good seal. The gasket seal may be improved with a simple latch mechanism adjustment.
  • Page 27: Replacing The Door Gasket

    Everest Fireplace Installation and Operation Manual 5.1.4 REPLACING THE DOOR GASKET It is important to maintain the gaskets in good condition. After a year or more of use, the door gaskets will compress and become hard, which may allow air to leak past it. You can test the condition of the door gaskets by closing and latching the door on a strip of paper.
  • Page 28: Replacing The Glass

    The glass used in the EVEREST is 5 mm thick of dimension 11.375" x 9.375" (28,8 cm x 23,8 cm) and tested to reach temperatures up to 1400 °F. If the glass breaks, it must be replaced with one having the same specification. Contact your Osburn dealer to obtain a genuine replacement. WARNING •...
  • Page 29: Cleaning And Painting The Fireplace

    1400 °F. If the glass breaks, it must be replaced with one having the same specification. Contact your OSBURN dealer to obtain a genuine replacement part (see “replacement parts”, in appendix to get the proper part number).
  • Page 30: How Often Should You Clean The Chimney

    Everest Fireplace Installation and Operation Manual ″Creosote – Formation and Need for Removal” When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire.
  • Page 31: Cleaning The Chimney

    Everest Fireplace Installation and Operation Manual 5.2.3 CLEANING THE CHIMNEY Chimney cleaning can be a difficult and dangerous job. don’t have experience cleaning chimneys, you might want to hire a professional chimney sweep to clean and inspect the system for the first time.
  • Page 32: Fire Baffle Removal Prior To Cleaning The Chimney

    Everest Fireplace Installation and Operation Manual 5.2.4 FIRE BAFFLE REMOVAL PRIOR TO CLEANING THE CHIMNEY 1. Before starting to clean your chimney, we recommend that you remove the fire baffle to avoid creosote dust collection on top of the baffle. Follow the steps below to remove the fire baffle: (See Appendix 4 for more details).
  • Page 33: Part B - Installation

    Everest Fireplace Installation and Operation Manual PART B – INSTALLATION Install the fireplace only as described in these instructions and using only components from the chimney manufacturers listed in Table 2. Parts Required • Everest Fireplace • Insulated chimney made by the manufacturers listed in Table 2, with the corresponding specifications: ...
  • Page 34: Regulations Covering Fireplace Installation

    Everest Fireplace Installation and Operation Manual • THIS FIREPLACE HAS NOT BEEN TESTED TO BE INSTALLED INSIDE A MASONRY CHIMNEY. 6.2 REGULATIONS COVERING FIREPLACE INSTALLATION When installed and operated as described in these instructions, the Everest wood fireplace is suitable for use in residential installations. The Everest wood fireplace is not intended for installation in a bedroom of a mobile home.
  • Page 35: Clearances To Combustible Material

    Everest Fireplace Installation and Operation Manual 6.3.3 CLEARANCES TO COMBUSTIBLE MATERIAL The clearances shown in this section have been determined by tests according to procedures set out in safety standard ULC-S610 (Canada). When the fireplace is installed so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces will not overheat under normal and even abnormal operating conditions.
  • Page 36 Everest Fireplace Installation and Operation Manual 6.3.4.1 4" or more raised base installation When the fireplace is installed on a raised base of more than 4" (C), the top and bottom corners must be protected 2" horizontally and 2" vertically (E) by a sheet metal (not supplied) for the entire width of the floor protection the sheet metal does not have to cover the rest of the wall between the base of the fireplace and the floor.
  • Page 37 Everest Fireplace Installation and Operation Manual 6.3.4.2 On the floor or on a raised base less than 4" When the fireplace is installed directly on the floor or on a raised base of less than 4 "(C), the joint between the hearth extension and the fireplace must be protected by at least a 4" sheet metal, one piece, bent and continuous (not supplied) (E) for the entire width of the floor protection.
  • Page 38: Floor Protection

    Everest Fireplace Installation and Operation Manual 6.3.5 FLOOR PROTECTION The floor protection must be a continuous non-combustible surface such as ceramic, concrete board, brick or other equivalent material approved as floor protection. Note that the ceramic must be placed on a continuous non-combustible panel to prevent burning brand from coming into contact with the floor through cracks or gaps in the ceramic grout.
  • Page 39: Framing, Facing, Mantel, And Combustible Shelf

    Everest Fireplace Installation and Operation Manual 6.3.6 FRAMING, FACING, MANTEL, AND COMBUSTIBLE SHELF 6.3.6.1 Framing The construction of the framing, facing, and mantel must be in accordance with the standards and the following illustrations: A. Frame the sides and back of the fireplace using 2" × 3" (5 cm x 8 cm) or heavier lumber. However, the front studs as well as headers on top of the fireplace must be of a depth no more than the depth of the top standoffs.
  • Page 40 Everest Fireplace Installation and Operation Manual Framing The framing dimensions are for reference only. If a finishing material is installed inside the enclosure, its thickness shall be added to the following measurements. Chase can be made from combustible materials A: Chase height (84 ") B: Framing height to standoff (41 1/8 ") C: Chase width (37 1/2 ") D: Chase depth (25 ")
  • Page 41 Everest Fireplace Installation and Operation Manual Framing with installation of a fresh air intake kit The framing dimensions are for reference only. These are recommended measurements to avoid fresh air duct to be within the standoff and have too sharp pipe angles. Smaller dimensions may be obtained depending on pipe size, type or run configuration.
  • Page 42 Everest Fireplace Installation and Operation Manual Framing with installation of a forced air distribution kit The framing dimensions are for reference only. These are recommended measurements to avoid duct to be within the standoff and have too sharp pipe angles. Smaller dimensions may be obtained depending on pipe size, type or run configuration.
  • Page 43 Everest Fireplace Installation and Operation Manual Corner installation MEASUREMENTS 51 1/2" (1308 mm) 72 3/4" (1848 mm) The framing configuration is for reference only. Values (M) and (N) are minimum measurements. They may need to be increased to allow the installation of a fresh air intake kit or forced air kit, or depending on the finish material used.
  • Page 44 Everest Fireplace Installation and Operation Manual 6.3.6.2 Facing Materials directly touching the facing of the fireplace can be combustible, unless a gravity distribution kit is installed then the materials directly touching the facing of the fireplace must be non-combustible for the width of the fireplace. Non-combustible materials such as brick, stone or ceramic tiles can protrude in front and be glued to the facing of the fireplace.
  • Page 45 Everest Fireplace Installation and Operation Manual 6.3.6.3 Installation of a Combustible Mantel Shelf To install a combustible mantel shelf, refer to table and figure below. For example, a mantel shelf with a 6" or less depth (152 mm) (C) must be installed at least 48" (1219 mm) (B) above the bottom of the fireplace.
  • Page 46 Everest Fireplace Installation and Operation Manual 6.3.6.4 Installation of a Combustible Mantel Shelf with a forced air distribution kit When a gravity air distribution kit is installed, the installation of a combustible shelf is done as mentioned in the previous section, in addition to having to respect a distance of 15"...
  • Page 47: The Venting System

    Everest Fireplace Installation and Operation Manual 7 THE VENTING SYSTEM 7.1 GENERAL The venting system, acts as the engine that drives your wood heating system. Even the best fireplace will not function safely and efficiently as intended if it is not connected to a suitable chimney.
  • Page 48: Chimney Installation Notes

    Everest Fireplace Installation and Operation Manual There are two reasons why the chimney in the house at right will cold back draft when it is cold outside and there is no fire burning in the fireplace. First, the chimney runs up the outside of the house, so the air in it is colder and denser than the warm air in the house.
  • Page 49 Everest Fireplace Installation and Operation Manual 8. If the chimney extends higher than 5 ft. (1.5 m) above its point of contact with the roof, it must be secured using a roof brace. 9. A rain cap must be installed on top of the chimney. Failure to install a rain cap may cause corrosion problems.
  • Page 50: Chimney Installation Instructions

    Everest Fireplace Installation and Operation Manual 12. For installations where more than one chimney is located in the same non-chase or within the same area, we suggest that their terminations be separated by at least 16" (410 mm) horizontally, and 18" (460 mm) vertically. This separation is to prevent smoke migrating from one chimney to another.
  • Page 51: Typical Installations

    Everest Fireplace Installation and Operation Manual 7.6.2 TYPICAL INSTALLATIONS Direct installation Exterior offset installation Interior offset installation Connection to a masonry chimney ______________________________________________________________________________ 51...
  • Page 52: Installation Instructions

    Everest Fireplace Installation and Operation Manual 7.6.3 INSTALLATION INSTRUCTIONS 1. Cut and frame the holes in the ceiling, floor and roof where the chimney will pass. Use a plumb bob to line up the center of the holes. Make sure that the size of the floor and ceiling holes are in accordance with the chimney manufacturer’s instructions.
  • Page 53 Everest Fireplace Installation and Operation Manual THE STRUCTURAL INTEGRITY OF THE FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED. NOTE: THE FLOOR AND WALLS BELOW THE ATTIC MUST BE INSULATED USING THE SAME INSULATION. ______________________________________________________________________________ 53...
  • Page 54: Offset Chimney Installation

    Everest Fireplace Installation and Operation Manual 7.6.4 OFFSET CHIMNEY INSTALLATION It is permitted to offset the chimney when installing provided that the following measures are always respected. For a left or right deviation (A) there must always be a distance of 11 3/4" between the chimney and combustible materials.
  • Page 55 Everest Fireplace Installation and Operation Manual Table 1 - The minimum system height when using elbows is: Fireplace model EVEREST Chimney model All models listed in Table 2 Vertical installation 15 ft. (4.6 m) Two (2) elbows 15 ft. (4.6 m) Four (4) elbows 17 ft.
  • Page 56 Everest Fireplace Installation and Operation Manual TABLE 2 - LISTED CHIMNEYS FOR YOUR EVEREST CHIMNEY BRAND TYPE INNER DIAMETER MANUFACTURER Selkirk CF Sentinel (CF) 2" Solid Pack 6" (150 mm) Selkirk Super Pro 2100 (ALT) 2" Solid Pack 6" (150 mm) Selkirk Super Vent 2100 (JM) 2"...
  • Page 57: Angled Wall Radiation Shield

    Everest Fireplace Installation and Operation Manual 7.7 ANGLED WALL RADIATION SHIELD When passing through a combustible wall with the chimney at a 30 or 45 angle, an angled firestop or wall radiation shield must be installed. Only one is required. Follow the chimney manufacturer’s installation instructions.
  • Page 58: Chimney Support Installation

    Everest Fireplace Installation and Operation Manual 7.8 CHIMNEY SUPPORT INSTALLATION 7.8.1 UNIVERSAL ROOF SUPPORT This support has three possible uses: 1. It must be used on a roof to support the chimney. 2. It may be used on a floor, ceiling or roof above an offset to support the chimney above the offset.
  • Page 59 Everest Fireplace Installation and Operation Manual Installation: The chimney must be relined with a stainless steel liner of the same diameter as the outlet of the fireplace. For connection at 30° or 45° angle, a special connector (B) must be used to connect the liner (C) to the insulated chimney (A).
  • Page 60: Supply Of Combustion Air

    Everest Fireplace Installation and Operation Manual 7.10 SUPPLY OF COMBUSTION AIR In Canada, wood fireplaces are not required to have a supply of combustion air from outdoors. Some research has shown that these supplies do not give protection against house depressurization and may fail to supply combustion air during windy weather.
  • Page 61: Appendix 1: Installing The Door Overlay

    Everest Fireplace Installation and Operation Manual APPENDIX 1: INSTALLING THE DOOR OVERLAY In order to complete the assembly of your Everest wood fireplace, you need to install the door overlay. See figure below for installation instructions: Position the overlays on the door frames and secure them from the inside of the doors using the 8 included screws.
  • Page 62: Appendix 2 - Blower Maintenance Or Replacement

    Everest Fireplace Installation and Operation Manual APPENDIX 2 - BLOWER MAINTENANCE OR REPLACEMENT Open the bottom louver. Remove the screw securing the blower control box to the fireplace. 62 ______________________________________________________________________________...
  • Page 63 Everest Fireplace Installation and Operation Manual Pull gently on the control box and turn it over. Unplug the wires. Also unplug the wire located on the terminal by removing the screw holding it in place. ______________________________________________________________________________ 63...
  • Page 64 Everest Fireplace Installation and Operation Manual Cut the ty-rap and take the blower out. 64 ______________________________________________________________________________...
  • Page 65 Everest Fireplace Installation and Operation Manual Wiring diagram ______________________________________________________________________________ 65...
  • Page 66: Appendix 3 - Refractory Slabs Replacement

    Everest Fireplace Installation and Operation Manual APPENDIX 3 - REFRACTORY SLABS REPLACEMENT The intense heat of the fire will normally cause hairline cracks in the refractory slabs. These cracks can be minimized by proper curing as described in “First Fires”. They will not normally diminish the effectiveness of the refractory slabs.
  • Page 67: Appendix 4 - Installation Of Secondary Air Tubes And Baffle

    Everest Fireplace Installation and Operation Manual APPENDIX 4 - INSTALLATION OF SECONDARY AIR TUBES AND BAFFLE REMOVABLE PARTS Right baffle (x1) Left baffle (x1) Bottom baffle (x1) Air tubes (x5) Cotter pins (x5) 1. Starting with the rear tube, lean and insert 2.
  • Page 68 Everest Fireplace Installation and Operation Manual To remove the tubes, use the above steps in reverse order. The air tubes are identified for placement as follows: Model Type of tube Front ► 90 holes of 0.109" Everest fireplace Middle front ► 43 holes of 0.109" Middle ►...
  • Page 69: Appendix 5: Fire-Screen Installation (Optional)

    Everest Fireplace Installation and Operation Manual APPENDIX 5: FIRE-SCREEN INSTALLATION (OPTIONAL) Never leave the fireplace unattended when using the fire screen ______________________________________________________________________________ 69...
  • Page 70: Appendix 6: Installing The Fresh Air Intake Kit (Optional)

    Everest Fireplace Installation and Operation Manual APPENDIX 6: INSTALLING THE FRESH AIR INTAKE KIT (OPTIONAL) During operation, the fireplace requires fresh air for combustion and draws air out of the house. It may starve other fuel burning appliances such as gas or oil furnaces. As well, exhaust fans may compete for air, causing negative pressure in the house, resulting in smoke entering the house from the fireplace.
  • Page 71 Everest Fireplace Installation and Operation Manual close it. Then, install the flexible pipe* (D) (not supplied) to the fresh air intake adapter (B) using one of the adjustable pipe clamps (C). Secure the other end of the pipe to the outside wall termination (E) using the second adjustable pipe clamp (C).
  • Page 72 Everest Fireplace Installation and Operation Manual To complete the installation, make a hole of 1/4" to 1/2" (6 mm à 13 mm) bigger than the insulate pipe diameter in the outside wall of the house at the chosen location. From outside, place the outside wall termination (E) in the hole (open side down) and fasten the register to the wall, with screws.
  • Page 73: Appendix 7: Optional Heat Distribution System

    For the complete installation procedure, see the installation manual provided with the kit. You can also download this manual at www.osburn-mfg.com. *The EPA standard states that it is necessary to perform certification testing with any ventilation that is likely to alter the units’...
  • Page 74: Appendix 8: Optional Hot Air Gravity Distribution

    Everest Fireplace Installation and Operation Manual APPENDIX 8: OPTIONAL HOT AIR GRAVITY DISTRIBUTION The kit includes: 2 x hot air outlets: grilles (A) and frames (B); 2 x 90 elbows (C); 6 x steel brackets (D) with fastening screws (E) and self-tapping screws (F) Parts not included in the kit: 2 x 8”...
  • Page 75 Everest Fireplace Installation and Operation Manual DIMENSIONS OF HOT AIR OUTLET FRAME WITH ELBOW DIMENSIONS OF HOT AIR OUTLET DECORATIVE GRILLE WITH ELBOW ______________________________________________________________________________ 75...
  • Page 76 Everest Fireplace Installation and Operation Manual The hot air grilles can be installed in the same room as the fireplace, or one or both of the grilles can be installed in adjacent or upper rooms. Installing the ducts at different elevations will tend to exhaust more heat out of the higher grilles.
  • Page 77 Everest Fireplace Installation and Operation Manual 1. It is recommended to wear gloves to perform this procedure. Remove plates closing up the 8" dia. holes on top of the fireplace. Then, cut and remove the insulation in order to obtain two 8"...
  • Page 78 Everest Fireplace Installation and Operation Manual 3. Secure the ducting (A) to the 90° elbows (E) with self-tapping screws (3 per elbow). Insert the frames (F) in the elbow (E). Set hot outlet frames behind non- combustible materiel and secure to the wall with screws.
  • Page 79 Everest Fireplace Installation and Operation Manual 7. When passing through a combustible wall or floor, a firestop must be installed at the wall or floor penetration. The hole size must be in accordance with the duct manufacturer’s instructions. ______________________________________________________________________________ 79...
  • Page 80 Everest Fireplace Installation and Operation Manual 12" MINIMUM 24" MINIMUM 12" MINIMUM 60" MINIMUM 8. Do not connect the hot air ducts to a central heating system. Malfunction of the heating system’s fan will cause the fireplace to overheat. 9. Do not use insulated flexible ducts as they may overheat. 10.
  • Page 81: Appendix 9: Exploded Diagram And Parts List

    Everest Fireplace Installation and Operation Manual APPENDIX 9: EXPLODED DIAGRAM AND PARTS LIST ______________________________________________________________________________ 81...
  • Page 82 MECHANICAL SCREW 1/4-20 X 5/16" BUTTONHEAD HEX DEEP #5/32 18-8 BLACK SE24196 RIGHT DOOR ASSEMBLY WITH GASKET AND HANDLE SE70006 RIGHT HANDLE AND LATCH KIT 30450 OSBURN DOOR LOGO 40030 ROUND 1/4" ROPE WITH ADHESIVE AC06500 SILICONE AND 5/8" X 8' BLACK DOOR GASKET KIT 30877 HINGE PIN 1/4"...
  • Page 83 Everest Fireplace Installation and Operation Manual Item Description PL70132 CENTER SECONDARY AIR TUBE PL70133 REAR CENTER SECONDARY AIR TUBE PL70134 REAR SECONDARY AIR TUBE 30068 STAINLESS STEEL COTTER PIN 1/8" X 1 1/2" SE36511 RIGID CERAMIC BAFFLE KIT 2000 SERIES (3 PCES) VA4460 FORCED AIR DISTRIBUTION KIT 44131...
  • Page 84: Osburn Limited Lifetime Warranty

    Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your OSBURN dealer.

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