Model version: bd056-230v;bd056ul-120v;bd115-230v;bd115ul-120v;bd260-230v;bd260ul-120v;bf056-230v;bf056ul-120v;bf115-230v;bf115ul-120v;bf260-230v;bf260ul-120v;ed056-230v;ed056ul-120v;ed115-230v;ed115ul-120v;ed260-230v;ed260ul-240v;fd056-230v;fd056ul-120v; (99 pages)
Cb (e6.1)
co2 - incubators
co2 – incubators with o2 control
with sterilizable ndir sensor system for co2
and microprocessor controller t4.12 (145 pages)
Model version:kbf115-230v;kbf115-240v;kbf240-230v;kbf240-240v;kbf720-230v;kbf720-240v;kbf1020-230v;kbf1020-240v;kmf115-230v;kmf115-240v;kmf240-230v;kmf240-240v;kmf720-230v;kmf720-240v.
constant climate chambers with program control.constant climate chamb (155 pages)
Mkf (e3.2)
alternating climate chambers with program control.
model version:mkf115-400v;mkf115-400v-c;mkf240-400v;mkf240-400v-c;mkf720-400v;mkf720-400v-c (115 pages)
Contents SAFETY ........................4 Legal considerations ........................... 4 Structure of the safety instructions ...................... 4 1.2.1 Signal word panel ........................4 1.2.2 Safety alert symbol ........................5 1.2.3 Pictograms ..........................5 1.2.4 Word message panel structure ....................6 Localization / position of safety labels on the chamber ..............6 Type plate ............................
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15.6 HEPA fresh air filter (option) ......................60 15.7 Mostly gas-tight version (option for FP 53 and FP 115) ..............61 15.8 Inert gas connection with mostly gas-tight version (option for FP 53 and FP 115) ......61 16. MAINTENANCE, CLEANING, AND SERVICE ............ 63 16.1 Maintenance intervals, service ......................
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity. 1.2.2 Safety alert symbol Use of the safety alert symbol indicates risk of injury.
UL chambers: outer chamber door FP 53 FP 53-UL Figure 1: Position of labels on the chamber front (examples) Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER Service. FP (E1.1) 07/2017 page 6/90...
78532 Tuttlingen / Germany www.binder-world.com Figure 3: Type plate (example of FP 115 regular chamber) Indications of the type plate Information (example) BINDER Manufacturer: BINDER GmbH FP 115 Model Drying and heating oven Chamber name Serial No. 000000000000 Serial no. of the chamber...
213-850 on safe working in laboratories (formerly BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119, issued by the employers’ liability insurance association) (for Germany). BINDER GmbH is only responsible for the safety features of the chamber provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
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The chambers do not dispose of any measures of explosion protection. DANGER Explosion hazard. Danger of death. ∅ Do NOT introduce any combustible or explosive substance at working temperature into the drying and heating oven. ∅ NO explosive dust or air-solvent mixture in the inner chamber. Any solvent contained in the charging material must not be explosive or inflammable.
Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH. In case of foreseeable use of the device there is no risk for the user through the integration of the chamber into systems or by special environmental or operating conditions in the sense of EN 61010- 1:2010.
Chamber description BINDER drying and heating ovens with forced convection and program functions FP are equipped with the electronic program controller RD3 with digital display. This allows programming of temperature cycles and an individual fan speed setting for each program section. The chamber provides almost unlimited possibilities for adaptation to individual customer requirements based upon extensive programming options and on the week program timer and real time clock of the controller.
Chamber overview Figure 4: Drying and heating oven FP (example: model FP 53) Main power switch on/off Safety device class 2 or class 3.1 (option) Program controller RD3 Lever for ventilation slide Door handle FP (E1.1) 07/2017 page 12/90...
Control panel Figure 5: Control panel of standard chamber Main power switch on/off Safety device class 2 Program controller RD3 Scope of delivery, transportation, storage, and installation Unpacking, and checking equipment and scope of delivery After unpacking, please check the chamber and its optional accessories, if any, based on the delivery note for completeness and for transportation damage.
Second-hand chambers are chambers that have been used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER guarantees the technically flawless state of the chamber. Second-hand chambers are marked as such with a sticker on the chamber door. Please remove the sticker before commissioning the chamber.
Location of installation and ambient conditions Set up the chamber on an even and non-flammable surface, free from vibration and in a well-ventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the chamber’s weight (see technical data, chap.
Power plug of the Current Length of Model power cable type power cable indicated power frequency FP 53 230 V at 50 Hz 1800 mm FP 115 Shockproof plug 230 V at 60 Hz FP 240 400 V at 50 Hz...
CAUTION The exhaust duct will become hot during operation. Danger of burning. ∅ Do NOT touch the exhaust duct during operation. Start up Having connected the electrical supply (chap. 4.1), turn on the chamber by the main power switch (1). Warming chambers may release odors in the first few days after commissioning.
(setting in the user level, chap. 10). This setting is then valid for all program sections. Programming can be done directly via the controller keyboard or graphically at the computer using the software APT-COM™ 3 DataControlSystem (option, chap. 15.1) specially developed by BINDER. General indications...
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Fixed value entry mode (chap. 6) • Entry of set-points for temperature and fan speed for fixed value operating mode • Entry of set-points for temperature set-points 1 and 2 for week program operation Program editor (chap. 8) • Two programs with up to 10 sections each or one program with up to 20 sections can be entered (selection in the user level, chap.
Fixed value entry mode If you do not want to use the week program timer, inactivate it (factory setting, setting in the user level, chap. 10) before entering set-points. Any setting of the operation lines in fixed value entry mode is ineffective with active week program timer. Basic entry principle: Call up the individual parameters with button X/W one after the other.
If the fan is operated with less than 100 % speed, the temperature performance and the spatial exactitude of the temperature can differ from the manufacturer’s specifications. Do reduce the fan speed only if absolutely necessary due to special requirements. The values entered in fixed-value entry mode remain valid after program run-off and are then equilibrated.
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Display 1 shows 0000 (selection of day of the week) Display 2 shows Monday (actual selection: Monday) Select the day of the week (Monday up to Day of the week is displayed in display 2. Sunday) with key Hit program key Display 1 shows 0000 Display 2 shows...
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Hit program key Hit key EXIT twice Select the next shift point Select the next day of the week To exit the menu, hit several times key EXIT or wait for 120 seconds. Controller returns to normal display. FP (E1.1) 07/2017 page 23/90...
Program table template for Week program Editor Program editor Program title Project Date: Day of the week Time Channel 1 Channel 2* (temperature) hh:mm ON (SP2) OFF (SP1) Monday Tuesday Wednesday Thursday Friday Saturday Sunday * Channel 2 is without function at the standard chamber FP (E1.1) 07/2017 page 24/90...
Program editor Selecting between set-point ramp and set-point step You can program various kinds of temperature transitions. In the user level (chap. 10) you can select between the settings “Ramp” (default setting) and “Step”. Setting “Ramp” allows programming all kinds of temperature transitions. With setting “Step”...
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Program entry as set-point ramp (example): W/°C t/min. Program table corresponding to the diagram (with default setting “Ramp”): Section Temperature Section length Fan speed Operation lines * set-point [hh.mm] [ °C] TEMP TIME O.LINE 00:30 01:30 01:00 03:20 00:01 * Only with option zero-voltage relay outputs via operation lines, see chap 15.5. The values of such a program table can now be entered to the RD3 program controller (chap.
Program table corresponding to the diagram (with default setting “Ramp”): Section Temperature Section length Fan speed Operation lines * set-point [hh.mm] [ °C] O.LINE TEMP TIME 00:30 00:01 01:30 00:01 01:00 00:01 03:20 00:01 * Only with option zero-voltage relay outputs via operation lines, see chap 15.5. The values of such a program table can now be entered to the RD3 program controller (chap.
Program table corresponding to the diagram (with setting “Step”): Section Temperature Section length Fan speed Operation lines * set-point [hh.mm] [ °C] O.LINE TEMP TIME 00:30 01:30 01:00 03:20 * Only with option zero-voltage relay outputs via operation lines, see chap 15.5. The values of such a program table can now be entered to the RD3 program controller (chap.
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The values of the program table can now be entered to the RD3 program controller. – Step 1 Selecting the program and the program section: Normal Display Display 1 shows e.g. 19.8 (actual temperature value) (actual date and time, actual state of week program timer Display 2 shows e.g.
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Next step – entry of set-points in the desired program sections: Basic entry principle: The parameters of individual program sections are called up with button X/W one after the other. The values of the individual parameters can be entered with the arrow keys. A value flashes once after 2 seconds thus indicating that it has been taken over to the controller.
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Selecting the next program sections to be entered Display 1 shows e.g. 02 (section S02 selected) Display 2 shows P01: --- SEC. Section S02 has already been created. enter new set-points for the individual parameters with X/W. alternating CONTINUE X/W Display 1 shows e.g.
Program table template Program editor Program title Project Program No. Date: Section Temperature Section length Fan speed Operation lines * set-point [ °C] [hh.mm] TEMP TIME O.LINE * Only with option zero-voltage relay outputs via operation lines, see chap 15.5. At the standard device the operation lines (O.LINE) are without any function.
Deleting a program section A program section is deleted from the program by setting the section duration to Zero. Normal display Press down key for 5 sec. Display 1 shows e.g. 0000 Display 2 shows PROGRAM EDITOR (you are in the program editor) Hit program key Display 1 shows 0000...
The following section (in our example now S03) is displayed: Display 1 shows e.g. 03 (actually selected section: S03) Display 2 shows P01:S03 (program section can be selected) alternating CONTINUE X/W (information: set-point entry with X/W) Hit key EXIT or wait 120 sec Controller returns to Normal Display If you delete a program section which is followed by further sections, those following move up to the place of the deleted section.
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Inactivate the week program timer (factory setting, setting in the user level, chap. 10) before starting a program. Step 1 – Program selection (only with program type “2 programs” set): Normal Display Hit program key Display 1 shows e.g. 1 (actually selected program) Display 2 shows SEL.PRG.
If during program course button is hit, the entered set-points of the actually running program section are shown one after the other for 5 sec. each: Display 1 shows e.g. 65.5 (actual temperature value) Display 2 shows (actual program P01, actual section S03, and remaining time P01:S03 00:47:12 of program section S03) Hit key...
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• Selection of controller menu language (Language) German, English, or French can be selected. • Counter of operating hours (Oper.hs) Information about the number of operating hours reached up to now or since the last reset. (no setting, display only). •...
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• Tolerance limit range (Tol.band) Entry of a tolerance limit value in °C. If the actual value of temperature exceeds the set-point of a program section by more than the entered tolerance limit value, the program is halted (LED (3d) flashing) until the actual temperature value is again situated within the tolerance range.
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Normal Display Display 1 shows e.g. 19.8 (actual temperature value) (actual date and time, actual switching state of week Display 2 shows e.g. 15.05.06 13:52 - - program timer channel 1: Off, channel 2: Off) Press down key for 5 sec Display 1 shows e.g.
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Hit key Display 1 shows 0000 (no function) (setting of the alarm buzzer) Display 2 shows Buzzer Active (actual setting: „Active“) Select between “Active” and “Inactiv” with Setting is displayed in display 2. arrow keys Hit key Display 1 shows 0000 (no function) (selection of controller language)
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Hit key Display 1 shows 0000 (continuous display illumination?) Display 2 shows Disp.LED: (actual setting: No) Select between “Yes” and “No” with arrow Setting is displayed in display 2. keys Hit key Display 1 shows 0000 (1 program with max. 20 sections or Display 2 shows PrgSelec: 2Prg10S 2 programs with max.
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Hit key Display 1 shows 0000 Display 2 shows Date (Main menu: Setting the date of the real time clock) Hit program key Display 1 shows e.g. 2006 (Actual setting: 2006) Display 2 shows Year 2006 (Setting the year of the real time clock) Set year (2006 up to 2050) with arrow keys Setting is displayed in display 2.
Example programming for the Week Program Editor 11.1 Desired time function From Monday to Friday the chamber shall maintain a temperature of +60 °C, and during the week-end (Saturday and Sunday) a temperature of +30 °C. This program shall automatically run during the whole year, i.e. it shall be programmed just once. 11.2 Proceeding overview 1.
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Normal Display Display 1 shows e.g. 19.8 (actual temperature value) (actual date and time, actual switching state of week Display 2 shows e.g. 15.05.06 13:52 - - program timer channel 1: Off, channel 2: Off) Press down key for 5 sec Display 1 shows e.g.
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Hit key Display 1 shows e.g. 15 (Actual setting: 15) Display 2 shows (Setting the day of the real time clock) Set day (1 up to 31) with arrow keys Setting is displayed in display 2. EXIT Hit key Hit key Display 1 shows 0000 Display 2 shows...
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3. Enter the time program to the week program editor Program table for the example program: Day of the week Time Channel 1 (temperature) hh:mm ON (SP2) OFF (SP1) Monday 06:00 Friday 20:00 SP 1 (night / weekend) = 30 °C, SP 2 (day / week) 60 °C Make sure that no other shift points have been programmed due to previous programming.
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Display 1 shows e.g. --.-- (time of the selected shift point) (actually selected shift point: S1) Display 2 shows --:-- (actual setting: shift point not programmed) Hit program key Display 1 shows 06.00 (time of the selected shift point) (entry of time of the selected shift point) Display 2 shows Time 06:00...
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Display 1 shows 20.00 (time of the selected shift point) (entry of time of the selected shift point) Display 2 shows Time 20:00 (actual setting: 20.00, i.e. 8 p.m.) Value is displayed in display 2. Enter the time 20:00 with arrow keys Hit key Display 1 shows 0000...
Example programming for the Program editor 12.1 Desired time function From Monday to Friday the chamber shall maintain a temperature of +60 °C, and during the week-end (Saturday and Sunday) a temperature of +30 °C. This program shall automatically run during the whole year, i.e. it shall be programmed just once. 12.2 Proceeding overview 1.
3. Set the number of cycles to infinite in the program start level and start the program The described example program must be started once at the precise moment of temperature change (on Monday e.g., at 0.01 or at 7.00). If the program cannot be manually started at the desired moment, you can program a suitable program delay-time of 99 hs.
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Display 1 shows (actual address) (entry of chamber address) Display 2 shows Adress (actual address: 1) Hit several times key until Prg.Time appears: Display 1 shows 0000 (max. section length 99:59 or 999:59?) Display 2 shows Prg.Time: 999:59 (actual setting: 999:59) Setting is displayed in display 2.
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Display 1 shows 0000 Display 2 shows UserCod? 0000 (enter user code) e.g. 0001 (basic setting, adjustable in the Enter user code with arrow keys user level, chap. 10). Value is displayed in both displays. Automatically forward after 2 sec. Display 1 shows program P01 selected Display 2 shows...
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Hit key Display 1 shows 60.0 (actual temperature set-point) S02: TEMP 60.0 (variable: temperature in °C) Display 2 shows alternating CONTINUE X/W (information: go on with X/W) Entry of temperature set-point of 60 in °C of S02 with arrow keys Hit key Display 1 shows (actual section length set-point)
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Hit key Display 1 shows (actual temperature set-point) S04:TEMP (variable: temperature in °C) Display 2 shows alternating CONTINUE X/W (information: go on with X/W) Entry of temperature set-point of 30 °C of S04 with arrow keys Hit key Display 1 shows (actual section length set-point) S04: TIME 000:01...
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3. Set the number of cycles to infinite in the program start level and start the program The described example program must be started once at the precise moment of temperature change (on Monday e.g., at 0.01 or at 7.00). If the program cannot be manually started at the desired moment, a suitable program delay-time of 99 hs.
Behavior at failures 13.1 Behavior after power failure Power failure during fixed-value operation (Normal Display): the entered parameters remain saved. After power return operation continues with the set parameters. Power failure during program operation: After power return program course continues with the set- points that have been reached during program operation.
If the safety device has turned off the chamber, identifiable by the red alarm lamp (2a), lighting up, proceed as follows: • Disconnect the chamber from the power supply • Have an expert examine and rectify the cause of the fault •...
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(2a) Figure 10: Temperature safety device class 3.3 Function: The temperature safety device is functionally and electrically independent of the temperature control system and if an error occurs it performs a regulatory function. If you turn the control knob (2) to its end-stop (position 10), the safety device class 3.1 protects the chamber.
Options 15.1 Communication software APT-COM™ 3 DataControlSystem (option) The chamber is regularly equipped with a serial interface RS 422 to which the BINDER communication software APT-COM™ 3 DataControlSystem can be connected. The connection to a computer is established using the FP interface via an interface converter RS 422 / RS 232.
15.4 Analog output for temperature (option) With this option the chamber is equipped with an analog output 4-20 mA for temperature. This output permits transmitting data to external data registration systems or devices. The connection is carried out as a DIN socket at the rear of the chamber as following: ANALOG OUTPUT 4-20 mA DC PIN 1: Temperature –...
For drying purpose, please remove the plug in order to permit dissipation of the generated vapor, which would lead to condensation in the inner chamber. 15.8 Inert gas connection with mostly gas-tight version (option for FP 53 and FP 115) With this option the drying and heating oven is additionally sealed, so the loss when introducing inert gases is decreased.
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FP 53 with 53 l internal volume: The flow rate corresponding to 53 l / h is 0.9 l / min. FP 115 with 115 l internal volume: The flow rate corresponding to 115 l / h is 1.9 l / min.
The warranty becomes void if maintenance work is conducted by non-authorized personnel. Replace the door gasket only when cold. Otherwise, the door gasket may become damaged. We recommend taking out a maintenance agreement. Please consult BINDER Service. BINDER telephone hotline:...
Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH. Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER GmbH. CAUTION Danger of corrosion.
For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022. Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH. With every decontamination method, always use adequate personal safety controls.
16.3 Sending back the chamber to BINDER GmbH If you send a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number that has previously been issued to you. We will issue an authorization number (RMA number) after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us.
Disposal 17.1 Disposal of the transport packing Packing element Material Disposal Straps to fix packing on pallet Plastic Plastic recycling Non-wood (compressed Wooden transport box (option) Wood recycling matchwood, IPPC standard) with metal screws Metal Metal recycling Solid wood (IPPC standard) Wood recycling Pallet (from size 115 on) with foamed plastic stuffing...
(Elektro- und Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. I p. 1739) or contact BINDER service who will organize taking back and disposal of the chamber according to the German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl.
According to Annex I of Directive 2012/19/EU of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points.
CAUTION Alteration of the environment. For final decommissioning and disposal of the oven, please contact BINDER Service. Observe the statutory regulations for appropriate, environmentally friendly disposal. The main board of the drying and heating oven includes a lithium cell. Please dispose of it according to national regulations.
“Ramp” in the User level are only realized as steps. 10). (chap. 10). Have repairs performed only by experts authorized by BINDER. Repaired chambers must comply with the quality standard specified by BINDER. FP (E1.1) 07/2017 page 71/90...
(certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated to a DKD-Standard at regular intervals.
If the chamber is fully loaded, the specified heating up times may vary according to the load. 19.5 Equipment and options (extract) To operate the chamber, use only original BINDER accessories or accessories from third- party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. FP (E1.1) 07/2017...
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Chamber size Regular equipment Multifunction program controller RD3 with digital display Temperature safety device class 2 acc. to DIN 12880 Communication and printer interface RS 422 Rear exhaust duct, internal diameter 50 mm / 1.97 ...
19.6 Accessories and spare parts (extract) BINDER GmbH is only responsible for the safety features of the chamber provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
Contamination clearance certificate 22.1 For chambers located outside USA and Canada Declaration with regard to safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and health of our employees can be warranted.
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Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ___________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ FP (E1.1) 07/2017 page 86/90...
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We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...
Please complete this form and the Customer Decontamination Declaration (next 2 pages) and attach the required pictures. E-mail to: IDL_SalesOrderProcessing_USA@binder-world.com After we have received and reviewed the complete information we will decide on the issue of a RMA number. Please be aware that size specifications, voltage specifications as well as performance specifications are available on the internet at www.binder-world.us...
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Customer (End User) Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace, we require that this form is completed by the user for all products and parts that are returned to us. (Distributors or Service Organizations cannot sign this form) NO RMA number will be issued without a completed form.
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Shipping laws and regulations have not been violated. I hereby commit and guarantee that we will indemnify BINDER Inc. for all damages that are a consequence of incomplete or incorrect information provided by us, and that we will indemnify and hold harmless BINDER Inc.
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