Troubleshooting - Emerson Fisher 2502 Instruction Manual

Instruction Manual
D200126X012
be readily apparent when disassembling the sensor or removing the displacer. Before disassembling the sensor or
removing the displacer, observe the more specific warning provided in the sensor instruction manual.
When disconnecting any of the pneumatic connections, natural gas, if used as the supply medium, will seep from the unit
and any connected equipment into the surrounding atmosphere. Personal injury or property damage may result from fire
or explosion if natural gas is used as the supply medium and preventive measures are not taken.
Preventive measures may include, but are not limited to, one or more of the following:
D remote venting of the unit,
D re‐evaluating the hazardous area classification,
D the removal of any ignition sources, and
D ensuring adequate ventilation.
For information on remote venting of this controller refer to page 12.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.

Troubleshooting

When troubleshooting, open loop conditions must exist unless otherwise stated. When monitoring the process
variable, use the most accurate level indicting device readily available. The output signal measuring device should
have a corresponding accuracy.
Table 3 lists some common operating faults, their probable causes, and corrective action.
Table 3. Troubleshooting Chart for Fisher 2502 Controllers
Fault
1. Process wanders or cycles around
setpoint.
Possible Cause
1.1 Proportional band or specific
gravity adjustment incorrect or
improperly tuned control loop.
1.2 Supply pressure varying or
incorrect supply pressure setting.
1.3 Sensor not plumb and is in
contact with sidewall or leak in
displacer.
1.4 Relay malfunction.
Check
1.1 Insure the prestartup procedures
are completed correctly. Tune
control loop.
1.2 Use input pressure gauge to
monitor stability. Make sure
regulator IN supply pressure is within
limits.
1.3 Check cage vessel and stillwell
installation, or for leaking displacer.
1.4 Check for relay malfunction by
using the testing relay deadband
procedure
-continued-
2502 Controllers
June 2017
Correction
1.1 If stable control cannot be
attained and all other elements are
functionally correct, examine other
possible causes related to the
controller/transmitter.
1.2 Apply correct supply pressure. It
is recommended to use one
regulator per instrument.
1.3 Make sure the displacer and
displacer rod hangs freely. Make sure
linkage is tight. Replace displacer if
leaking.
1.4 Depress plunger to clean out the
fixed restriction. Replace or repair
relay using the procedure in the
Maintenance section.
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