Advanced electronics for zirconium oxide flue gas o2 probes (114 pages)
Summary of Contents for Rosemount 5402
Page 1
Reference Manual 00809-0100-4026, Rev FA July 2009 Rosemount 5400 Series Two-Wire Radar Level Transmitter www.rosemount.com...
Page 3
(1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Rosemount 5400 Series Radar Transmitter may be protected by one or more U.S. Patents pending and foreign patents pending. Cover Photo: 5400_08, 5400_Process_Seal.tif, 5400_Rod.tif...
Nozzle Considerations ........3-5 5402 with Cone Antenna ......3-5 5402 with Process Seal Antenna .
Page 6
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Cone Antenna Flange Connection ......3-13 Process Seal Antenna ....... . . 3-14 Rod Antenna Threaded Connection .
Page 7
Using a Field Communicator ......6-3 Using Rosemount Radar Master (RRM) ....6-3 Using AMS .
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Section 1 Introduction Safety Messages ....... . . page 1-1 Manual Overview .
Page 12
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Antennas with non-conducting surfaces • Antennas with non-conducting surfaces (e.g. Rod antenna and Process Seal antenna) may generate an ignition-capable level of electrostatic charge under extreme condtions. Therefore, when the antenna is used in a potentially explosive atmoshpere,...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 This manual provides installation, configuration and maintenance information MANUAL OVERVIEW for the Rosemount 5400 Series Radar Transmitter. Section 2: Transmitter Overview • Theory of operation • Descripton of the transmitter •...
Process Characteristics ......page 2-6 Antenna Selection Guide/Measuring Range ..page 2-7 The Rosemount 5400 Series Radar Transmitter is a smart, two-wire THEORY OF OPERATION continuous level transmitter.
It is easy to mount, maintenance-free, and highly accurate • Gives precise monitoring and control of the process Overfill and underfill detection The Rosemount 5400 Series can be advantageous in risk reduction systems: • Continuous measurement may reduce or simplify proof-tests •...
• Can handle turbulent conditions created by agitation, top-filling, or process reaction Mounting flexibility The versatile Rosemount 5400 Series can be used in mounting configurations other than standard nozzles: • Fits most existing pipes: 2-8 in. (50-200 mm) •...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The Rosemount 5400 Series Radar Transmitter is available with a die-cast COMPONENTS OF THE aluminum or stainless steel housing containing advanced electronics for TRANSMITTER signal processing. The radar electronics produces an electromagnetic pulse that is emitted through the antenna.
4 mA minimum value. The transmitter can be connected to a Rosemount 751 Field Signal Indicator, or it can be equipped with an integral display. The transmitter can easily be configured using a 375 Field Communicator or a PC with the Rosemount Radar Master software.
Dielectric constant constant of the media provides better reflection and enables a longer measuring range. Rosemount 5400 Series Radar Transmitter measurement in foamy Foam applications depends on the foam properties; light and airy or dense and heavy, high or low dielectrics, etc. If the foam is conductive and creamy, the transmitter may measure the surface of the foam.
( = 4.0-10.0). C. Conductive liquids, e.g. water based solutions, dilute acids, and alkalis ( > 10.0). Table 2-1. Maximum recommended measuring range for the Rosemount 5402 model. High Frequency Antennas Units: ft (m) Dielectric Constant 2-in. Cone /...
Page 22
Coating/viscous/crystallizing liquids Cleanability of antenna (1) The obstruction should not be within the radar beam. Preferred choices due to more narrow radar beam: Model 5402, and cone antenna. (2) An extended cone antenna can be used. (3) The active part must protrude beneath the nozzle.
Page 23
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 5402 (~ 26 GHz) 5401 (~ 6 GHz) Transmitter Cone Process Seal Cone model and antenna combination Antenna options: Antenna option: Antenna options: Antenna options: Wetted • 316 / 316 L SST •...
Page 24
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 2-10...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Follow these steps for proper installation: INSTALLATION PROCEDURE Review Installation Considerations (see page 3-3) Mount the transmitter (see page 3-13) Wire the transmitter (see page 4-3) Make sure covers and cable/conduit...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Before installing a Rosemount 5400 Series transmitter, consider specific MOUNTING mounting requirements, vessel, and process characteristics. CONSIDERATIONS For optimal performance, the transmitter should be installed in locations with Mounting Location a clear and unobstructed view of the level surface (A): •...
Page 28
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 • A metal still-pipe can be used to avoid disturbing objects, turbulence, and foam (G) Figure 3-2. Mounting in still-pipe • The walls in non-metallic tanks are invisible to the radar signal, so nearby objects outside of the tank may be detected •...
Spray nozzle Smooth nozzle Bad weldings 5402 with Process Seal Antenna The antenna can be used on nozzles up to 6 ft (2 m), (J). Disturbing objects inside the nozzle (K) may impact the measurement, and should therefore be avoided.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 5401 with Cone Antenna The antenna should extend 0.4 in. (10 mm), or more, below the nozzle (L). If required, use the extended cone solution. Figure 3-6. Nozzle considerations for 5401 with Cone Antenna.
Still-pipes in Metallic Materials Max. 0.2 in. (5 mm) The Rosemount 5400 Series is mounted on a nozzle by using appropriate Nozzle flanges. For best performance, it is recommended that the nozzle meets the Recommendations and following recommendations for height (L) and diameter: Requirements Figure 3-9.
Page 32
4.0 (100) 1.5 (38) 5401 Rod (short) 10 (250) 1.5 (38) Rod (long) (1) For Rosemount 5401, the values for minimum nozzle diameter and maximum nozzle height are requirements. Table 3-3. Minimum nozzle diameter and maximum nozzle Min. Diameter Model Antenna in.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Install the transmitter as follows: • Align the antenna vertically • Choose the largest antenna diameter possible. A larger receiving area concentrates the radar beam and ensures maximum antenna gain.
16 ft (5 m) 33 ft (10 m) 49 ft (15 m) 66 ft (20 m) Beamwidth Table 3-5. Beamwidth for the Rosemount 5402 model. Antenna 2 in. (DN 50) Cone/ 3 in. (DN 80) Cone/ 4 in. (DN 100) Cone/ Distance...
Page 35
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure 3-12. Beam Angle. Beam Angle Table 3-7. Beam Angle for the Rosemount 5402. Antenna Beam Angle Cone 2 in. (50 mm) / Process Seal 17° Cone 3 in. (75 mm) / Process Seal 11°...
The shape of the tank bottom affects the measurement signal when the product surface is close to the tank bottom. The Rosemount 5400 Series has built-in functions which optimize measurement performance for various bottom shapes (see “Tank Type and Tank Bottom Type” on page 5-4).
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Mount the transmitter on a nozzle on top of the tank making sure only MOUNTING qualified personnel perform the installation. The transmitter housing must not be opened. If the transmitter housing must be removed for service, make sure that the PTFE sealing is carefully protected against dust and water.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Process Seal Antenna Figure 3-14. Mounting the 5400 with Process Seal. 1. Place the O-ring in the groove on the underside of the antenna process window. See page A-8 for information on temperature ranges for the O-ring.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Rod Antenna Threaded Connection Figure 3-15. Mounting the 5400 with rod antenna and threaded tank connection. 1. Lower the transmitter and antenna into the tank. Transmitter 2. Turn the transmitter until it is properly housing secured in the process connection.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Rod Antenna Flanged Connection Figure 3-16. Mounting the 5400 with rod antenna and flange. 1. Place a gasket on top of the tank flange . The gasket thickness and material must be suitable for the process.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Bracket Mounting on Wall Figure 3-17. Bracket Mounting the 5400, on wall. 1. Mount the bracket directly to the wall with screws suitable for the purpose. Transmitter housing 2. Mount the transmitter with antenna to the bracket, then secure the installation with the three supplied screws.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Bracket Mounting on Pipe Figure 3-18. Bracket Mounting the 5400, on pipe. 1. Put the two U-bolts through the holes of the bracket. Holes are available for both Transmitter vertical and horizontal pipe mounting.
Still-pipe mounting is recommended for tanks with extremely turbulent surface Mounting in Pipes conditions. All cone antenna sizes for the Rosemount 5400 Series of transmitters can be used for Still-pipe installations. The 3 in. (75 mm) antenna for the 5401 is designed for use in Still-pipes only. Rod antennas are not recommended for Still-pipes.
Page 44
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure 3-20. Recommended hole size for pipe installations. min. 6 in. (150 mm) max. Ø: D/10. 3-20...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Section 4 Electrical Installation Safety Messages ....... . . page 4-1 Cable/Conduit Entries .
Page 46
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Failure to follow safe installation and service guidelines could result in death or serious injury • Make sure only qualified personnel perform installation or service. • Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The electronics housing has two entries with ½ - 14 NPT threads. Optional CABLE/CONDUIT M20×1.5 adapters are also available. The connections are made according to ENTRIES national, local and plant electrical codes.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Conduit Electrical Connector Wiring (using ® Minifast Figure 4-2. Quick Connect For wiring details, refer to pin-out drawing and the cordset manufacturer’s Housing Pin-Out. installation instructions. “+” “-” Ground No Connection For 5400 transmitters with conduit electrical connector M, refer to the cordset manufacturer’s installation instructions for wiring details.
After installation and commissioning, make sure that no ground currents exist from high ground potential differences in the installation. Use shielded twisted pair wiring for the Rosemount 5400 Series. The cables CABLE SELECTION must be suitable for the supply voltage and approved for use in hazardous areas, where applicable.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The Rosemount 5400 Series accepts power supplies ranging from 16 Vdc to CONNECTING THE 42.4 Vdc. It uses 4-20 mA power superimposed with a HART signal. TRANSMITTER To connect the transmitter: 1.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 With a non-intrinsically safe power supply in non-hazardous installations or NON-INTRINSICALLY Explosion-proof/Flameproof installations, wire the transmitter as shown in SAFE POWER SUPPLY Figure 4-4. NOTE! Make sure that the power supply is off when connecting the transmitter.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure 4-6. Maximum load resistance for Explosion-Proof/ NOTE Maximum Load Resistance This diagram is valid only if the HART load Flameproof installation. resistance is at the + side and if the - side is grounded, otherwise the maximum load resistance is limited to 435.
Operating External Power Region Supply Voltage OPTIONAL DEVICES The Rosemount 5400 transmitter outputs a HART signal with four process Tri-Loop HART to analog variables. The Model 333 HART Tri-Loop provides up to three additional converter analog 4-20 mA outputs. Figure 4-9. Wiring diagram for HART Tri-Loop.
(variable assignment is configured in the Model 5400). It is also possible to enable or disable a channel from this menu. 751 Field Signal Indicator Figure 4-10. Wiring diagram for a Rosemount 5400 transmitter with a 751 Field Signal Indicator. Rosemount 5400 Radar Transmitter...
Basic Configuration Parameters ....page 5-3 Basic Configuration Using Rosemount Radar Master . . page 5-11 Configuration Using a 375 Field Communicator ..page 5-21 Basic Configuration Using AMS Suite .
00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Configuration of a Rosemount 5400 transmitter is normally a simple and OVERVIEW straight-forward task. If the transmitter is pre-configured at the factory according to ordering specifications in the Configuration Data Sheet, no further Basic Configuration is required, unless tank conditions have changed.
July 2009 This chapter describes the basic parameters that need to be configured for a BASIC CONFIGURATION Rosemount 5400 transmitter. If the transmitter is factory-configured according PARAMETERS to the ordering specifications in the Configuration Data Sheet, no further basic configuration is needed unless conditions have changed since the ordering date.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure 5-2. Upper Reference Point. Rod antenna with threaded tank Rod antenna connection with flange Cone antenna Process Seal antenna Flange Adapter UPPER REFERENCE POINT Tank Type and Tank Bottom Type...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Pipe Diameter When the transmitter is mounted in a still-pipe, the inner diameter of the pipe must be specified. The Pipe Diameter is used to compensate for the lower microwave propagation speed inside the pipe. An incorrect value gives a scale factor error.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 For volume calculations, choose one of the standard tank shapes or the Volume Configuration strapping option. Select None if volume calculation is not used. For the standard tanks, a Volume Offset parameter can be specified which can be used for a non-zero volume that corresponds to the zero level.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Standard Tank Shapes Figure 5-4. Standard tank shapes Vertical Cylinder Vertical Cylinder tanks are specified by Diameter, Height, and Volume Offset. Diameter Height Horizontal Cylinder Horizontal Cylinder tanks are specified by Diameter Diameter, Height, and Volume Offset.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Strapping Table The Strapping Table option is used when the tank shape deviates significantly from an ideal sphere or cylinder, or when high volume accuracy is required. The Strapping Table divides the tank into segments. Level values and corresponding volumes are entered at the bottom of the tank.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 For the analog output. the Output Source (Primary Value), Range Values, and Analog Output Alarm Mode are specified. Figure 5-6. Standard Range Value settings. Upper Reference Point Transition Zone 20 mA Upper Range Value (URV)
False Echo registration, see “Registration of False Echoes” on page 7-7 The Guided Setup in the Rosemount Radar Master configuration program includes a Measure and Learn function which automatically registers false echoes and creates an ATC (see “Guided Setup” on page 5-15).
Measurement signal Amplitude Threshold Curve Distance, m The Amplitude Threshold Curve function is available in the Rosemount Radar Master (RRM) program. The Rosemount Radar Master (RRM) is a user-friendly software tool that BASIC CONFIGURATION allows configuration of the Rosemount 5400 transmitter. Choose either of the...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Software Operating Systems supported: Windows 2000 - Service Pack 3 Windows XP - Service Pack 2 Help is accessed by selecting the Contents option from the Help menu. Help Help in RRM is also available from a Help button in most windows.
6. Set COM Port Buffers to 1, see page 5-14. Getting started 1. From the Start menu, click Programs > Rosemount > Rosemount Radar Master or click the RRM icon in the Windows workspace. 2. If the Search Device window did not appear automatically, choose menu option Device >...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 If communication is not established, open the Communication Preferences Specifying the COM Port window and check that the correct COM Port is selected: 1. From the View menu, select Communication Preferences in RRM.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The following description tells how to use the RRM Guided Setup. The Guided Setup corresponding HART commands (275/375 Handheld Communicator Fast Key Sequence) are also shown. The Guided Setup is useful for those unfamiliar with the 5400 transmitter.
Page 70
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Tank Geometry 5. Choose the Tank Type corresponding to the actual tank. If none of the available options matches the tank, choose Unknown. HART command: [2, 1, 2, 1]. Tank Bottom Type is important for the measurement performance close to the tank bottom.
Page 71
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Volume 7. For volume calculation, choose a pre-defined calculation method based on a tank shape that corresponds to the actual tank. Choose None if volume calculation is not needed. The Strapping Table option is used if the...
Page 72
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Echo Tuning 10. Step 2 in the Guided Setup allows automatic configuration of the Amplitude Threshold Curve and registration of false echoes by running the Measure and Learn function. See “Echo Tuning”...
Page 73
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Restart the Transmitter 14. Restart the transmitter to activate all of the configuration changes. It may take up to 60 seconds after the restart button is pressed before measurement values are updated.
2. In the RRM workspace, choose the appropriate icon for configuring transmitter parameters: • Wizard: guides the user through the basic configuration procedure of the Rosemount 5400 transmitter • General: configures general Wizard settings, such as measurement units and communication...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 This section describes the configuration of a 5400 transmitter with a 375 Field CONFIGURATION USING Communicator. A 375 FIELD COMMUNICATOR The menu tree with the various configuration parameters is shown in Figure 5-11 on page 5-22.
Page 76
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure 5-11. HART Communicator Menu Tree corresponding to Device Revision 2. Process Variables 1 Variable Mapping 1 Primary Variable 2 Geometry 2 2nd 1 Primary Variable 3 Environment 3 3rd...
Page 77
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Table 5-4. HART Fast Key Sequences Function HART Fast Key Alarm Mode 2, 1, 5, 3 Antenna Type 2, 3, 4 Device Information 2, 2, 1 LCD Language 2, 2, 3...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The Rosemount 5400 Series transmitter can be configured using the AMS BASIC CONFIGURATION Suite software: USING AMS SUITE 1. Start the AMS Device Manager making sure the transmitter is connected. The transmitter...
Rosemount Radar Master software. To change the poll address using a 375 Field Communicator, choose HART command [2, 2, 4, 1]. To change the poll address using the Rosemount Radar Master (RRM) software: 1. Choose the Setup > General option.
Page 80
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 5-26...
Rosemount 5400 Series July 2009 VIEWING MEASUREMENT DATA The Rosemount 5400 transmitter uses an optional Display Panel to present Using the Display Panel measurement data. When the transmitter is switched on, the Display Panel presents information such as transmitter model, measurement frequency,...
For a 275/375 Handheld Communicator, the LCD settings are available with HART command [2, 2, 3]. Using Rosemount Radar Master (RRM) The LCD tab in the General window allows variables to be specified for view on the Display Panel screen: 1.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Using AMS The LCD tab in the Configure/Setup window specifies which variables will be shown on the Display Panel screen: 1. Select the transmitter icon in the AMS Suite Device Connection View window.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 LCD Parameters Table 6-1. LCD parameters and presentation on display. Parameter Presentation on display Description Level Product level. Distance Distance from the upper reference point to the product surface. Level Rate The speed of level movement up or down.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 To view measurements such as Level, Signal Strength, etc. in Rosemount Viewing Measurement Radar Master, choose the Tools > Device Display option and select the Level Data in RRM tab: Figure 6-4.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 To view measurements such as Level, Signal Strength, etc. in the AMS Suite: Viewing Measurement Data in AMS Suite 1. Select the transmitter icon in the AMS Suite Device Connection View window.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 LCD ERROR MESSAGES Figure 6-7. The 5400 Display Panel displaying an error message. Error Message Table 6-2. Error messages displayed on the 5400 Display Panel. Error Message Description An error in the gauge data memory (RAM) has been RAM FAIL detected during the startup tests.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 For Rosemount 5400 transmitters without a display, a flashing Light Emitting LED ERROR MESSAGES Diode (LED) is used to present error messages. Figure 6-8. Rosemount 5400 transmitters without display use a LED for presentation of error messages.
Page 90
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 6-10...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Section 7 Service and Troubleshooting Safety Messages ....... . . page 7-1 Troubleshooting Overview .
Page 92
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Failure to follow these installation guidelines could result in death or serious injury. • Make sure only qualified personnel perform the installation. • Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
• Check that the transmitter has not locked on an page 7-27 interfering object • See “Analyzing the Measurement Signal” on page 7-4 • Check the display configuration in Rosemount Radar Master (open menu Setup>General) Integral display does not work • Diagnostics •...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The functions mentioned in this section are available in the Rosemount Radar SERVICE OVERVIEW Master (RRM) configuration program. Rosemount Radar Master (RRM), and other tools using enhanced Electronic ANALYZING THE...
Rosemount Radar Master (RRM) has a plot function that allows viewing of the reflections in the tank. If the amplitude threshold is too high, the product level will not be detected, as illustrated in Figure 7-2.
Page 96
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure 7-3. Example 2: surface threshold is too low. P1 - Disturbing echo Reference misinterpreted as product surface Actual surface Surface Threshold= Amplitude Threshold Curve (ATC) Distance, m By adjusting the surface threshold, the product surface is properly detected, as illustrated in Figure 7-4: Figure 7-4.
When the echoes from the surface and the object are close to each other, they may interfere and cause a decrease in performance. Figure 7-5. The Rosemount 5400 can handle disturbing radar echoes.
Page 98
False Echoes. Registered False Echo Distance, m The False Echo Registration function is available in the Rosemount Radar Master (RRM) program, in the AMS Suite, as well as for the 275/375 Handheld Communicator.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The Echo Curve in Rosemount Radar Master (RRM) shows the measurement USING THE ECHO signal amplitude in the tank and includes the Echo Tuning functionality (see CURVE ANALYZER “Echo Tuning” on page 5-10 for more information on false echo handling).
Measure and Learn Set Threshold The Measure and Learn function in Rosemount Radar Master automatically creates an Amplitude Threshold Curve (ATC) used by the 5400 transmitter to find the surface pulse. The ATC is adapted to the shape of the measurement signal as described in “Echo Tuning”...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The View/Record Mode tab presents a plot of the current tank conditions The View/Record Mode where each radar echo is displayed as a peak in the signal plot. When clicking the Echo Curve icon under Device Config/Tools, the Echo Curve Analyzer window appears with the View/Record Mode tab selected: Figure 7-9.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The 375 Field Communicator supports the Electronic Device Description Using the Echo Curve Language (EDDL) with enhancements that allows viewing of the Echo Curve, Analyzer with a 375 Field creating an Amplitude Threshold Curve (ATC), and specifying amplitude Communicator thresholds such as the Surface Threshold.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Threshold Settings To adjust the amplitude thresholds: 1. Select HART command [2, 5, 2]. The different echo curve options appear on the display: 2. Option 1 Measure and Learn creates an Amplitude Threshold Curve (ATC), see “Amplitude Threshold Curve”...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 This function calibrates the Analog Output by comparing the actual output ANALOG OUTPUT current with the nominal 4 mA and 20 mA currents. Calibration is done at the CALIBRATION factory and normally the transmitter does not need to be recalibrated.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure 7-10. The Log Registers function can be used to verify that the transmitter is working properly. Browse Select Register Update rate Start Log To begin logging: 1. Click the Browse button, select a directory to store the log file, and type a log file title.
Page 106
To upload a backup configuration, choose the Upload Config to Device option from the Device menu. The backup file can be viewed using the Backup File Reader installed with the Rosemount Radar Master software: Backup File Reader 4. The backup file can also be viewed as a text file in a word processing program such as Notepad: Figure 7-12.
To open the Diagnostics window in RRM, choose the Diagnostics option from the Tools menu. Figure 7-13. The Diagnostics window in Rosemount Radar Master. To view the Diagnostics window in AMS Suite, click the right mouse button on the desired transmitter and choose the Device Diagnostics option: Figure 7-14.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 This Rosemount Radar Master (RRM) function shows the configuration CONFIGURATION changes made to the transmitter compared to the factory configuration. The REPORT report compares a specified backup file with the default transmitter configuration.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure 7-16. Holding and Input Registers can be viewed in RRM. This function resets all, or a specific part, of the holding registers to the factory RESET TO FACTORY settings. It is recommended that a backup of the configuration be made...
Mode window in RRM. AMS Suite: Tools > Service > Simulation Mode. HART Command: [1, 2, 2]. A Rosemount 5400 Series transmitter can be password protected from WRITE PROTECTING A unintentional configuration changes. The default password is 12345 and it is...
PTFE sealing is carefully protected against dust and water. Device Status messages that may appear on the Integral Display, on the Device Status 275/375 Handheld Communicator, or in the Rosemount Radar Master (RRM) program are shown in Table 7-2: Table 7-2. Device status.
July 2009 Error messages that may be displayed on the Integral Display, on a 275/375 Errors Handheld Communicator, in AMS, or in the Rosemount Radar Master (RRM) program, are shown in Table 7-3. Errors normally result in Analog Output alarm.
Warnings Integral Display, on the 275/375 Handheld Communicator, or in the Rosemount Radar Master (RRM) program. Warnings are less serious than errors, and in most cases, do not result in Analog Output alarms. Warnings are indicated in RRM in the Diagnostics window.
Rosemount 5400 Series July 2009 Measurement Status messages that may appear on the Integral Display, on Measurement Status the 275/375 Handheld Communicator, or in the Rosemount Radar Master (RRM) program are shown in Table 7-5: Table 7-5. Measurement status. Message...
Volume Calculation Status messages that may appear on the Integral Display, Volume Calculation on the 275/375 Handheld Communicator, or in the Rosemount Radar Master Status (RRM) program are shown in Table 7-6: Table 7-6. Volume status.
Rosemount 5400 Series July 2009 Analog Output Status messages that may appear on the Integral Display, on Analog Output Status the 275/375 Handheld Communicator or in the Rosemount Radar Master (RRM) program are shown in Table 7-7: Table 7-7. Analog Output status.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Application Errors When product surface is near May be caused by reduction of projected the tank bottom, the transmitter surface area close to sloping tank bottom. enters alarm mode (see “Alarm Mode”...
Page 118
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Measured value is locked. May be caused by disturbing object in the tank Action: • Remove disturbing object • Move the transmitter to another position • Use the Echo Tuning function in RRM...
Page 119
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Incorrect measurement level May be caused by: when the product surface is • Radar echo bouncing from the above the 50% level. product surface to the tank roof then back to the surface •...
Page 120
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The transmitter displays May be caused by: “measurement error” and • Product level within the Hold Off activates Measurement Alarm region, i.e. outside the approved Alarm when the product level is close measuring range to the antenna.
See Table 3-7 and Table 3-8 on page 3-11. Measuring Performance Maximum Measuring Range 115 ft (35 m) from flange 5402: ± 0.1 in. (± 3 mm) (1) (2) Instrument Accuracy at reference conditions 5401: ± 0.4 in. (± 10 mm) Repeatability ±...
Page 122
Volume: ft Output Units Level Rate: ft/s, m/s Temperature: °F, °C ® HART : Rosemount RadarMaster, Rosemount 275/375 Handheld Communicator, AMS Configuration Tools Suite or any other EDDL or enhanced-EDDL host. Electric Terminal Supply Voltage See “Power Requirements” on page 4-5 Internal Power Consumption <...
Page 123
(7) For Japan: “Install device on tanks or pipes made of metal”. (8) For 5402: “This device is authorized for use in tank-mounted applications, including metal tanks as well as concrete, plastic, glass and other non-conductive tanks.” No specific restrictions are stated for the 5401.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 TEMPERATURE AND PRESSURE RATINGS The temperature at the flange is limited by the antenna, the tank seal, and Flange Temperature O-rings (if applicable). The continuous flange temperature range is presented for each antenna in section “Dimensional Drawings and Mechanical...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 DIMENSIONAL DRAWINGS AND MECHANICAL PROPERTIES Rosemount 5402 and 5401 with SST Cone Antenna (model code 2S-8S) - All dimensions are in inches (mm) 7.1 (180) 5.2 (133) 3.6 (92) 3.5 (88)
Page 126
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Rosemount 5402 and 5401 with wetted flange plate cone antenna (model code: 2H-8H, 2M-8M and 2N-8N) - All dimensions are in inches (mm) 7.1 (180) 5.2 (133) 3.5 (88) 3.6 (92) 7.3 (185)
Page 127
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Rosemount 5401 with Rod Antenna (model code 1R-4R) - All dimensions are in inches (mm) 7.1 (180) 5.2 (133) 3.5 (88) 3.6 (92) 7.3 (185) 9.4 (240) Rod antenna Rod antenna...
Page 128
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Rosemount 5402 with Process Seal Antenna (model code 2P-4P) - All dimensions are in inches (mm) 7.1 (180) 5.2 (133) 3.5 (88) 3.6 (92) 7.3 (185) 1.1 (27) Pressure psig (bar) 120 (8.2)
July 2009 PROCESS CONNECTIONS Bracket Mounting (model code BR) - All dimensions are in inches (mm) Bracket mounting is available for Rosemount 5401 and 5402 with SST Cone Antenna (2S-8S) and Rosemount 5401 with Rod Antenna (3R-4R) Pipe diameter max 2.5 in.
Page 130
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Standard Flanges Cone and Rod Antennas (model code: 2S-8S and 1R-4R) Mating Face Surface Designation Face Style Material Standard Finish ANSI ASME B16.5 0.06 in. Raised Face = 125-250 µin.
Page 131
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Approximate Weights Transmitter Weight lbs (kg) Aluminium Housing 4.4 lbs (2.0 kg) Stainless Steel Housing 10.8 lbs (4.9 kg) Antenna (Model Code) Add max lbs (kg) Cone Antenna (2S-8S, 2H-8H, 2M-8M, 2N-8N) 2.2 lbs (1.0 kg)
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 ORDERING INFORMATION Model Code for Rosemount 5402 Radar Level Transmitter Model Product Description 5402 High frequency version (~26 GHz) Code Housing Material Polyurethane-covered Aluminum Stainless Steel, Grade CF8M (ASTM A743)
Page 133
Factory configuration (CDS required with order) Alarm Limit Configuration NAMUR alarm and saturation levels, high alarm Low alarm (standard Rosemount alarm and saturation levels) Special Certificates Certificate of compliance with guidelines in NACE MR0175/ISO 15156 and NACE MR0103 Calibration Data Certificate Material Traceability Certification per EN 10204 3.1...
Page 134
Cone antenna extension in 316 / 316L / EN 1.4404 SST. To be used if there are irregularities in the nozzle. Fits nozzles up to 20 in. (500 mm) Typical Model Number: 5402 A H 1 E5 4S PV CA - M1 C1 ®...
Page 135
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Model Code for Rosemount 5401 Radar Level Transmitter Model Product Description 5401 Low frequency version (~6 GHz) Code Housing Material Polyurethane-covered Aluminum Stainless Steel, Grade CF8M (ASTM A743) Code Signal Output ®...
Page 136
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Code Antenna - Size and Material Rod Antennas (3)(4) Short version, all-PFA , with wetted flange plate, max. nozzle height 4 in. (100 mm), free propagation only (3)(4) Long version, all-PFA , with wetted flange plate, max.
Page 137
Factory configuration (CDS required with order) Alarm Limit Configuration NAMUR alarm and saturation levels, high alarm Low alarm (standard Rosemount alarm and saturation levels) Special Certificates Certificate of compliance with guidelines in NACE MR0175/ISO 15156 and NACE MR0103 Calibration Data Certificate Material Traceability Certification per EN 10204 3.1...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 SPARE PARTS Spare parts list Transmitter head Model 5402 Model Product Description 5402 High frequency version (~26 GHz) Code Housing Material Polyurethane-covered Aluminum Stainless Steel, Grade CF8M (ASTM A743) Code Signal Output ®...
Page 139
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Spare parts list Antenna assembly Model 5402 Model Product Description 5402 High frequency version (~26 GHz) Code Housing Material No transmitter head, only antenna Code Signal Output No transmitter head, only antenna...
Page 140
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Code Process Connection EN (DIN) Flanges (EN 1.4404 SST) DN 50 PN 40 DN 80 PN 40 DN 100 PN 16 DN 100 PN 40 DN 150 PN 16 DN 200 PN 16 JIS Flanges (EN 1.4404 SST)
Page 141
Transient Protection Terminal Block (standard with FISCO options) Software Configuration Factory configuration (CDS required with order) Alarm Limit Configuration NAMUR alarm and saturation levels, high alarm Low alarm (standard Rosemount alarm and saturation levels) Special Certificates Calibration Data Certificate ® ® (1) Options E (eurofast ) and M (minifast ) are not available with Explosion-proof or Flameproof approvals.
Page 142
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Spare parts list Antenna assembly Model 5401 Model Product Description 5401 High frequency version (~26 GHz) Code Housing Material No transmitter head, only antenna Code Signal Output No transmitter head, only antenna...
Page 144
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Spare parts list Other Spares and Accessories Rosemount 5400 Series Part Number Description Other Accessories ® ® ® 03300-7004-0001 RS 232 HART Modem (Viator from MACTek ® ® ® 03300-7004-0002...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Appendix B Product Certifications Safety messages ....... . . page B-1 EU Conformity .
The EC declaration of conformity for all applicable European directives for this EU CONFORMITY product can be found on the Emerson Process Management website at www.emersonprocess.com/Rosemount. A hard copy may be obtained by contacting our local sales representative.
EUROPEAN ATEX DIRECTIVE INFORMATION The Rosemount 5400 Series Transmitter with the following attached label has Intrinsic Safety been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No.
00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The Rosemount 5400 Series Transmitter with the following attached label has Flameproof been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The Rosemount 5400 Series Transmitters with the following attached labels HAZARDOUS have been certified to comply with the requirements of the approval agencies LOCATIONS noted. CERTIFICATIONS Project ID: 3020497. Factory Mutual (FM) Approvals Figure B-3.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 All CSA hazardous approved transmitters are dual seal certified per ANSI/ISA Canadian Standards 12.27.01-2003. Association (CSA) Approval Dual Seal Primary seal annunciation The failure of the primary seal is annunciated via product leakage or via audible sound from the antenna vents.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Intrinsic Safety IECEx Approval Figure B-5. Approval Label IECEx Intrinsic Safety Ex ia IIC T4 (T -50 °C to +70 °C) IECEx NEM 06.0001X. Ui=30 V, Ii=130 mA, Pi=1 W, Ci=7.25 nF, Li=0 mH.
Page 152
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 E7 Flameproof Figure B-6. Approval Labels IECEx Flameproof Ex iad IIC T4 (T :-40° C to +70 °C). IECEx NEM 06.0001X. Conditions of Certification The intrinsically safe circuits do not withstand the 500V AC test as specified in EN 50020 clause 6.4.12.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Technology Institution of Industrial Safety (TIIS) Approval Figure B-7. Approval Label Technology Institution of Industrial Safety (TIIS) E4 Flameproof: Transmitter: Ex d [ia] IIC T4 Antenna: Ex ia IIC T4...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 GYJ06242X, GYJ06458X National Supervision and Inspection Center for Explosion Protection and Safety of Instrumentation (NEPSI) Approvals Figure B-8. Approval Label National Supervision and Inspection Center for Explosion Protection and Safety of...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 This section contains Factory Mutual and Canadian Standards Association APPROVAL DRAWINGS system control drawings and an ATEX installation drawing. The installation guidelines must be followed to maintain certified ratings for installed transmitters.
Page 156
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure B-9. System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus. B-12...
Page 157
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure B-10. System Control Drawing for hazardous location installation of CSA approved apparatus. B-13...
Page 158
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure B-11. Installation Drawing for hazardous location installation of ATEX and IECEx approved apparatus. B-14...
Page 159
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Figure B-12. Installation drawing for hazardous location installation of TIIS approved apparatus. B-15...
Page 160
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 B-16...
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Appendix C Advanced Configuration Tank Geometry ........page C-1 Advanced Analog Output Settings .
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The Distance Offset (G) is the distance between the upper reference point and the flange. The flange is referred to as the Transmitter’s Reference Point). The Distance Offset can be used to specify a reference point at the top of the tank.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The 20 mA Upper Range Value should be outside the Hold Off Distance (see ADVANCED ANALOG “Hold Off Distance” on page C-2) in order to utilize the full range of the analog OUTPUT SETTINGS output.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 ADVANCED TRANSMITTER SETTINGS The transmitter is designed to optimize measurement performance for each Antenna Type available antenna type. This parameter is pre-configured at factory but may need to be set if a non-standard antenna is used.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Level Alarm is Not Set When Tank is Empty If the echo from the product is lost in the area close to the tank bottom (Empty Tank Detection Area), the device enters Empty Tank State and triggers an alarm.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Slow Search Speed This parameter indicates the speed the search region (Slow Search window) is expanded when the Slow Search function is active. Double Surface Indicates that there are two liquids or foam in the tank resulting in two reflecting surfaces.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 ADVANCED FUNCTIONS IN RRM Empty Tank Handling Bottom Echo Visible The Bottom Echo Visible... parameter allows the transmitter to separate the product surface from the tank bottom by identifying the bottom echo as a disturbance echo.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Empty Tank Detection Area If the signal from the product surface is lost within the region given by the parameter Empty Tank Detection Area, the tank is considered empty and the product level is presented as zero.
Empty Tank state as long as an extra echo is present. Use the spectrum function in Rosemount Radar Master when the tank is empty to verify if such an echo exists or not by entering a distance that exceeds the tank bottom.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 With the Full Tank Handling function product levels close to the antenna can Full Tank Handling be reported as a Full Tank. Normally, measurements are not allowed closer to the antenna than specified by the Hold Off Distance parameter. If the product level enters the Hold Off Distance region, the transmitter reports Measurement Error and starts searching for the surface.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 A double bounce echo is an echo that has been reflected against the tank roof Double Bounce then down to the surface before being detected by the transmitter. Double bounces are commonly present in spherical or horizontal cylinder tanks.
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 The Surface Echo Tracking function can eliminate ghost echo problems below Surface Echo Tracking the product surface. This may occur in Still-pipes because of multiple reflections between the pipe wall, flange and antenna. In the tank spectrum these echoes appear as amplitude peaks at various distances below the product surface.
The Spectrum Plot function in Rosemount Radar Master (RRM) allows for adjustment to the Hold Off distance: 1. In RRM click the Spectrum Plot icon to open the Spectrum Analyzer window.
Page 174
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 C-14...
Page 175
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Index ..2-6 Dielectric constant Installation Numerics ..4-5 5-21 Display cable selection 375 Field Communicator .
Page 176
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 ..B-1 Product Certifcates . . . 5-16 Product Dielectric Range ... 2-5 Rosemount 751 .
Page 177
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Index-3...
Page 178
Reference Manual 00809-0100-4026, Rev FA Rosemount 5400 Series July 2009 Index-4...
Page 180
July 2009 The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies.
Need help?
Do you have a question about the 5402 and is the answer not in the manual?
Questions and answers