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Reference Manual 00809-0100-4032, Rev AA November 2005 Rosemount 5400 Series Two-wire Radar Level Transmitter with F ™ Fieldbus OUNDATION www.rosemount.com...
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Rosemount 5400 Series Radar Transmitter may be protected by one or more U.S. Patents pending and foreign patents pending. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 MANUAL OVERVIEW This manual provides installation, configuration and maintenance information for the Rosemount 5400 Series Radar Transmitter. Section 2: Transmitter Overview • Theory of Operation • Descripton of the transmitter •...
To expedite the return process outside of the United States, contact the nearest Rosemount representative. Within the United States, call the Rosemount National Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005...
Process Characteristics ......page 2-4 THEORY OF OPERATION The Rosemount 5400 Series Radar Transmitter is a smart, two-wire continuous level transmitter. A 5400 transmitter is installed at the tank top and emits short microwave pulses towards the product surface in the tank.
00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 COMPONENTS OF THE The Rosemount 5400 Series Radar Transmitter has a die-cast aluminum housing which contains advanced electronics for signal processing. TRANSMITTER The radar electronics produces the electromagnetic pulse that is emitted through the antenna.
HART signal. The Rosemount 5400 Series Radar Transmitter can easily be configured by using a PC and the Rosemount Radar Master (RRM) software package or via a 375 Field Communicator. RRM offers configuration and service capabilities and functions for presentation of measurement data.
Foam How well the Rosemount 5400 Series Radar Transmitter measures in foamy applications depends upon the properties of the foam; light and airy or dense and heavy, high or low dielectrics, etc. If the foam is conductive and creamy the transmitter will probably measure the surface of the foam.
B. Alcohols, concentrated acids, organic solvents, oil/water mixtures and acetone (ε =4.0-10.0). C. Conductive liquids, e.g. water based solutions, dilute acids and alkalis (ε >10.0). Table 2-1. Measuring range for the Rosemount 5401 model. Frequency Antennas Units: feet (m) Dielectric Constant 66 (20) 66 (20)
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 INSTALLATION Follow these steps for proper installation: PROCEDURE Review Installation Considerations (see page 3-3) Mount the transmitter (see page 3-9) Wire the transmitter (see page 3-13) Make sure covers and cable/conduit connections are tight.
00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 MOUNTING Before you install the Rosemount 5400 Series, be sure to consider specific mounting requirements, vessel characteristics and process characteristics. CONSIDERATIONS Socket Recommendation The Rosemount 5400 Series is mounted on a nozzle by using appropriate flanges.
Service space Distance inch (mm) 20 (500) 24 (600) C. Inclination Maximum angle Cone antenna 3° D. Minimum distance to tank wall Distance inch (mm) Cone antenna 5401 20 (500) Cone antenna 5402 10 (250) Rod antenna 5401 20 (500)
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Recommended Mounting When finding an appropriate mounting position for the transmitter the conditions of the tank must be carefully considered. The transmitter should be Position mounted so that the influence of disturbing objects is kept to a minimum.
5401 5402 flange. (low frequency) (high frequency) Table 3-2. Beamwidth for the Rosemount 5401 model. Antenna 4 in. (DN 100) Cone Distance 6 in. (DN 150) Cone 8 in. (DN 200) Cone /Rod Beam Diameter, ft (m) 16 ft (5 m) 11.5 (3.5)
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Figure 3-5. Beam angle. Beam Angle Table 3-4. Beam Angle for the Rosemount 5401 model. Antenna Half Power Beam Width 3 in. Cone (Still Pipe) 4 in. Cone / Rod 37°...
The shape of the tank bottom affects the measurement signal when the product surface is close to the tank bottom. The Rosemount 5400 Series has built-in functions which optimize measurement performance for various bottom shapes (see Tank Type and Tank Bottom Type on page 4-7).
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 MECHANICAL Mount the transmitter on a nozzle on top of the tank. Make sure only qualified personnel perform the installation. INSTALLATION The transmitter housing must not be opened. If a software update or other service action is required that involves opening the housing, it must be done by a suitably trained service technician.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Figure 3-7. Mounting the 5400 transmitter with rod antenna and threaded tank connection. 1. Lower the transmitter and antenna into the tank. 2. Screw the transmitter into the process Transmitter housing connection.
Still Pipe mounting is recommended for tanks where surface conditions are extremely turbulent. All cone antenna sizes for the 5400 Series transmitter can be used for Still Pipe installations. The 2 and 3 inch antennas for 5401 are designed for use in Still Pipes and Bypass Pipes only.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Mounting in Bypass In tanks with turbulent conditions it is recommended to mount the transmitter on a bridle pipe. Pipes Figure 3-11. Bridle mounting is recommended for tanks with extremely turbulent surface conditions.
Cable Selection For best installation practices use a fieldbus type A cable. All power to the transmitter is supplied over the signal wiring. For the Rosemount 5400 Series signal wiring should be shielded, twisted pair for best results in electrically noisy environments.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 External Circuit Breaker For complicance with Low Voltage Directive 73/23/EEG an external circuit breaker should be installed. Power Requirements Terminals in the transmitter housing provide connections for signal wiring. The 5400 transmitter is powered over F...
00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Connecting the The Rosemount 5400 Series with Foundation Fieldbus accepts power supplies ranging from 9 V dc to 32 V dc. Transmitter To connect the transmitter: 1. Make sure that the power supply is switched off.
The ground point is typically at the power supply. Connecting Fieldbus Devices Figure 3-14. Rosemount 5400 Radar Transmitter field wiring 6234 ft (1900 m) max...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Non-Intrinsically Safe With non-intrinsically safe power supply in Non-hazardous installations or Explosion-proof/Flameproof installations, wire the transmitter as shown in Power Supply Figure 3-15. NOTE! Make sure that the power supply is off when connecting the transmitter.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Intrinsically Safe Power When your power supply is intrinsically safe, wire the transmitter as shown in Figure 3-16. Supply NOTE! Make sure that the instruments in the loop are installed in accordance with intrinsically safe field wiring practices.
Rosemount 5400 Series November 2005 OVERVIEW Configuration of a Rosemount 5400 transmitter is normally a simple and straight-forward task. If the transmitter is pre-configured at the factory according to the ordering specifications in the Configuration Data Sheet, no further Basic Configuration is required unless tank conditions have changed.
Rosemount 5400 Series November 2005 Assigning Device Tag A Saab Rosemount 5400 Series transmitter is shipped with a blank tag and a temporary address (unless specifically ordered with both) to allow a host to and Node Address automatically assign an address and a tag. If the tag or address need to be changed, use the features of the configuration tool.
Level Transducer Block, Appendix E: Register Transducer Block, Appendix F: Advanced Configuration Transducer Block, Appendix G: Resource Transducer Block and Appendix H: Analog-Input Block. Function Blocks The following function blocks are available for the Rosemount 5400 Series: • Proportional/Integral/Derivative (PID) •...
Configuration Tools There are several tools available for basic configuration of a 5400 transmitter: • Rosemount Radar Master (RRM). Note that RRM is required for advanced configuration features. See Configuration Using Rosemount Radar Master on page 4-18 for information on how to use RRM for configuration of the 5400 Series.
BASIC CONFIGURATION This chapter describes the basic parameters that need to be configured for a Rosemount 5400 transmitter. If the transmitter is pre-configured at factory according to the ordering specifications in the Configuration Data Sheet, no further basic configuration is needed unless conditions have changed since the ordering date.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Figure 4-4. Upper Reference Point Adapter Flange Upper Reference Point Cone antenna Rod antenna with Rod antenna threaded tank with flange connection Tank Type and Tank Bottom Type The 5400 transmitter is optimized according to the Tank Type and Tank Bottom Type configuration by automatically setting some parameters to pre-defined default values.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Pipe Diameter When the transmitter is mounted in a still pipe the inner diameter of the pipe must be specified. The Pipe Diameter is used to compensate for the lower microwave propagation speed inside the pipe.
Rosemount 5400 Series November 2005 Volume To configure the Rosemount 5400 transmitter for volume calculations you have to choose the desired calculation method. Volume calculation is performed by using a strapping table or a predefined tank shape. You can choose one of the following standard tank shapes: Sphere, Horizontal Cylinder, Vertical Cylinder, Horizontal Bullet or Vertical Bullet.
Figure 4-6. Setting up an Amplitude Threshold Curve. Measurement signal Amplitude Threshold Curve Distance, m The Amplitude Threshold Curve function is available in the Rosemount Radar Master (RRM) program. 4-10...
The object causes an echo when it is above the surface. When the echoes from the surface and the object are close to each other, they might interfere and cause a decrease in performance. Figure 4-7. The Rosemount 5400 can handle disturbing radar echoes.
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00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Figure 4-8. Disturbing echoes can be filtered out by registration as False Echoes. Registered False Echo Distance, m The False Echo Registration function is available in the Rosemount Radar Master (RRM) program. 4-12...
Fieldbus commands are also DELTAV OUNDATION shown. The Rosemount 5400 Series supports DD Methods for DeltaV in order to facilitate transmitter configuration. The following description shows how to use DeltaV with the AMS application to configure the Rosemount 5400 Series.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 6. Choose the Tank Type which corresponds to the actual tank. If none of the available options matches the actual tank choose Unknown. fieldbus parameter: OUNDATION TRANSDUCER 1100>GEOM_TANK_TYPE. 7. Tank Bottom Type is important for the measurement performance close to the tank bottom.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 10. Select the Environment tab. 11. In the Process Conditions box select the check boxes that correspond to the conditions in your tank. You should select as few options as possible and not more than two.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 12. To configure volume calculation, select the TRANSDUCER1300 block and choose the Volume tab. 13. Choose a pre-defined calculation method based on a tank shape that corresponds to the actual tank. Choose None if volume calculation is not desired.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Advanced Configuration Amplitude Threshold Curve 1. In the DeltaV Explorer select the desired transmitter icon, click the right mouse button on the Transducer 1300 block icon. TRANSDUCER1300 Create ATC (corresponds to the...
Rosemount 5400 Series November 2005 CONFIGURATION USING The Rosemount Radar Master (RRM) is a user-friendly software tool that allows you to configure the Rosemount 5400 transmitter. You can choose ROSEMOUNT RADAR either of the following two methods to configure a Rosemount 5400...
5. Follow the instructions on the screen. Getting Started 1. Before starting RRM make sure that appropriate settings are made with the National Instruments Interface Configuration Utility: If only Rosemount Radar Master is connected to the bus: Device address=Fixed. Device Type=Link Master Device. Usage=NI-FBUS.
00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 2. Start Rosemount Radar Master (RRM): from the Start menu click Programs>Saab Rosemount>Rosemount Radar Master or click the RRM icon in the MS Windows workspace. 3. If the National Instruments Communication Manager server is not running, click Yes when RRM displays a request for starting the server.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Guided Setup The following description shows how to use the RRM Guided Setup. The corresponding F fieldbus parameters for the 375 Field OUNDATION Communicator are also shown. The Guided Setup is specially useful if you are un-familiar with the 5400 transmitter.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 5. Choose the Tank Type which corresponds to the actual tank. If none of the available options matches the actual tank choose Unknown. fieldbus parameter: OUNDATION TRANSDUCER 1100>GEOM_TANK_TYPE. Tank Bottom Type is important for the measurement performance close to the tank bottom.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 7. If volume calculation is desired choose a pre-defined calculation method that is based on a tank shape that corresponds to the actual tank. Choose None if volume calculation is not desired.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 10. Click the Yes button if you want to run the Measure and Learn function. If you click No you can run this function at a later stage by using the Spectrum Analyzer in RRM.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 14. Step four lets you view measurement values in order to verify that the transmitter works correctly. If measured values seem incorrect, configuration settings may need to be adjusted. 15. When configuration is finished it is recommended that the configuration is saved to a backup file.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Using the Setup Use the Setup function if you are already familiar with the configuration process for the 5400 transmitter or if you just want to change the current Functions settings: Figure 4-9.
CHANNEL Select the channel that corresponds to the desired sensor measurement. The Rosemount 5400 measures Level (channel 1), Distance (channel 2), Level Rate (channel 3), Signal Strength (channel 4), Volume (channel 5), and Internal Temperature (channel 6).
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 XD_SCALE and OUT_SCALE The XD_SCALE and OUT_SCALE each include three parameters: 0%, 100%, and, engineering units. Set these based on the L_TYPE: L_TYPE is Direct When the desired output is the measured variable, set the XD_SCALE to represent the operating range of the process.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Engineering Units NOTE To avoid configuration errors, only select Engineering Units for XD_SCALE and OUT_SCALE that are supported by the device. The supported units are: Table 4-2. Length Display Description...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 APPLICATION EXAMPLES Radar Level Transmitter, Situation Level Value A level gauge is measuring the level in a 33ft (10m) high tank. Figure 4-10. Situation Diagram 100% 33 ft (10m) Solution Table 4-7 lists the appropriate configuration settings, and Figure 4-11 illustrates the correct function block configuration.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Radar Level Gauge, Situation Level value in percent The level of a tank is to be measured using the Radar Level gauge mounted on a nozzle on the top of the tank. The maximum level in the tank is 46ft (14m).
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 4-32...
Measured parameter Measurement unit. Blinking symbol indicates that system is running normally NOTE! A malfunctioning display panel may only be replaced by service personnel at Rosemount Service Department. A display must not be replaced when the transmitter is in operation.
For the 375 Field Communicator the LCD settings are available with fieldbus parameters: OUNDATION TRANSDUCER 1100>LCD_PARAMETERS. Using Rosemount Radar Master (RRM) The LCD tab in the General window lets you specify which variables to view on the Display Panel screen: 1. Choose the General option from the Setup menu, or...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Using DeltaV 1. Click the right mouse button on the transmitter icon and choose the Properties option. 2. Select Transducer 1100 block. 3. Select the LCD tab. Figure 5-3. The Transducer...
00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Viewing Measurement To view measurement data such as Level, Signal Strength etc. in Rosemount Radar Master choose the Tools>Device Display option and select the Level Data in RRM tab: Figure 5-4. Presentation of...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Section 6 Service and Troubleshooting Safety Messages ....... . . page 6-1 Service .
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 SERVICE The functions mentioned in this section are all available in the Rosemount Radar Master (RRM) configuration program. Viewing Input and Radar Master Holding Registers Measured data is continuously stored in the Input Registers. By viewing the contents of the Input Registers you can check that the transmitter works properly.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 DeltaV Measurement data is stored in Input Registers and configuration data is stored in Holding Registers. Both type of registers can be viewed in DeltaV: 1. Click the right mouse button on the transmitter icon and choose the Properties option.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Logging Measurement By using the Log Device Registers function in the RRM software you can log Input and Holding registers over time. It is possible to choose from different Data pre-defined sets of registers.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Backing Up the Use this RRM option to make a backup copy of the configuration parameters in the transmitter database. The backup file can be used to restore the Transmitter transmitter configuration.
“Measurement Status” on page 6-21. • volume status, see “Volume Calculation Status” on page 6-22. To open the Diagnostics window in RRM choose the Diagnostics option from the Tools menu. Figure 6-6. The Diagnostics window in Rosemount Radar Master.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 DeltaV 1. In the DeltaV Explorer select the desired transmitter icon and click the right mouse button on the Transducer 1100 block icon. TRANSDUCER1100 Status 2. Choose the Status option.
Rosemount 5400 Series November 2005 Using the Spectrum Plot The Spectrum Plot in Rosemount Radar Master (RRM) lets you view the measurement signal amplitude in the tank and includes the Echo Tuning in RRM functionality (see “Echo Tuning” on page 4-10 for more information on false echo handling).
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Surface Search This function can be used to trigger the transmitter to search for the product surface. Peak Info This function lists all echoes in the tank. Record Tank Spectra This function allows you to record tank spectra over time.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Reset to Factory Settings Rosemount Radar Master Resets all or a specific part of the holding registers to factory settings. It is recommended that a backup of the configuration is made before the factory reset is done.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Surface Search The Surface Search command triggers a search for the product surface. Use this function if, for example, the measured level is stuck on a disturbing object in the tank (see “Using the Spectrum Plot in RRM” on page 6-8).
2. Choose the Simulation Mode option. Enter Service Mode in In Rosemount Radar Master (RRM) some useful service functions are available for the 5400 Series transmitter. By setting RRM into the Service Mode all the Service menu options in RRM are enabled. The default password for enabling the Service Mode is “admin”.
Rosemount 5400 Series November 2005 Write Protecting a A 5400 Series transmitter can be protected from unintentional configuration changes by a password protected function. In Rosemount Radar Master this Transmitter function is available in the Tools menu: Tools>Lock/Unlock Configuration Area.
“Using the Spectrum Plot in RRM” on page 6-8. Integral display does not work. • Check the display configuration; RRM>Setup>General. • Diagnostics. • Contact Rosemount Service Department fieldbus Card to Transmitter OUNDATION • Verify Device Mode setting, should be Communication Fault...
SW Error/ Display Error/ Analog Out Error • Restart transmitter • Call Service Center (1) A malfunctioning display panel may only be replaced by service personnel at Rosemount Service Department. A display must not be replaced when the transmitter is in operation. Resource Block This section describes error conditions found in the Resource block.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Transducer Block This section describes error conditions found in the Sensor Transducer Block. Table 6-5. Transducer Block BLOCK_ERR messages Condition Name and Description Other Out of Service: The actual mode is out of service Table 6-6.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Table 6-8. Troubleshooting the AI block Symptom Possible Causes Recommended Actions BLOCK_ERR reads OUT OF 1. AI Block target mode target mode set to OOS. SERVICE (OOS) 2. Resource Block OUT OF SERVICE.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Device Status Device Status messages that may appear in the Rosemount Radar Master (RRM) program are shown in Table 6-9: Table 6-9. Device status. Message Description Action Device Warning A device warning is active.
Rosemount 5400 Series November 2005 Errors Error messages that may be displayed in the Rosemount Radar Master (RRM) program, are shown in Table 6-10. Errors normally result in Analog Output alarm. Errors are indicated in RRM in the Diagnostics window.
November 2005 Warnings Table 6-11 is a list of diagnostic messages that may be displayed in the Rosemount Radar Master (RRM) program. Warnings are less serious than errors. Warnings are indicated in RRM in the Diagnostics window. Table 6-11. Warning messages.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Measurement Status Measurement Status messages that may appear in the Rosemount Radar Master (RRM) program are shown in Table 6-12. Table 6-12. Measurement status. Message Description Action Full tank The level measurement is in Full Tank The transmitter leaves the Full Tank state state.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Volume Calculation Volume Calculation Status messages that may appear in the Rosemount Radar Master (RRM) program are shown in Table 6-13. Status Table 6-13. Volume status. Message Description Action Level is below lowest strapping...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Application Errors When product surface is close to May be caused by reduction of projected the tank bottom the transmitter surface area close to sloping tank bottom. enters alarm mode.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Measured value gets stuck. May be caused by disturbing object in the tank. Action: • Remove disturbing object in the tank. • Move the transmitter to another position or turn the transmitter 90°.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Incorrect level when the product May be caused by: surface is above the 50% level. • Radar echo bouncing off from the surface to the tank roof and back to the surface.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 The level value drops to a lower May be caused by: value when the product surface • Product level is within the Hold Off is close to the antenna. region, i.e. outside the approved measuring range, and the transmitter picks up secondary signal reflections.
Measuring Range 98 ft (30 m) from flange Instrument Accuracy 5401: ± 0.4 in. (± 10 mm). 5402: ± 0.1 in. (± 3 mm) Dead Zone Cone antenna: 5.9 in. (150 mm) from antenna lower end Rod antenna: 2.0 in. (50 mm) from antenna lower end Near Zone Distance 1.3 ft (0.4 m) from antenna lower end...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Electric ® Power Supply HART : 16-42.4 V dc (16-30 V dc in IS applications, 20-42.4 V dc in Explosionproof / Flameproof applications). ™ fieldbus: 9-32 V dc (9-30 V dc in IS applications and 16-32 V dc in OUNDATION Explosionproof / Flameproof applications).
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Environment ® Ambient Temperature Non-Hazardous, HART communication: -40°F to 176 °F (-40 °C to 80 °C) ® IS/EEx ia and XP/EEx d, HART communication: -40°F to 158 °F (-40 °C to 70 °C) IS/EEx ia and XP/EEx d F ™...
Pressure Rating Working Pressure Max Working Pressure is 10 bar/145 psi. Figure A-1. Process temperature and pressure Pressure psig (bar) diagram for Rosemount 5400 Temperature rating may be Series. limited by flange and O-ring 145 (10) selection, see Table A-1 Temperature °F (°C)
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 ORDERING INFORMATION Model Code for Rosemount 5401 Radar Level Transmitter Model Product Description 5401 Low frequency version (~6 GHz) Code Housing Material Polyurethane-covered Aluminum Code Signal Output ® 4-20 mA with HART communication ™...
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Material Traceability Certification per EN 10204 3.1B Special Procedures Hydrostatic testing Typical Model Number: 5401 A H 1 E5 4S PV CA - M1 C1 (1) Requires Foundation™ fieldbus signal output (U parameter listed in “Product Certifications”). (2) Requires flange of same size.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Model Code for Rosemount 5402 Radar Level Transmitter Model Product Description 5402 High frequency version (~26 GHz) Code Housing Material Polyurethane-covered Aluminum Code Signal Output ® 4-20 mA with HART communication ™...
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Software Configuration Factory configuration (CDS required with order) Alarm Limit Configuration NAMUR alarm and saturation levels, high alarm Low alarm (standard Rosemount alarm and saturation levels) Special Certificates Calibration Data Certificate Material Traceability Certification per EN 10204 3.1B Special Procedures...
EU CONFORMITY The EC declaration of conformity for all applicable European directives for this product can be found on the Rosemount website at www.rosemount.com. A hard copy may be obtained by contacting our local sales representative.
DIRECTIVE INFORMATION Intrinsic Safety The Rosemount 5400 Series Transmitter that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19-April-1994.
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November 2005 Figure B-2. Approval Label ATEX FISCO model The following information is provided as part of the label of the transmitter: • Name and address of the manufacturer (Rosemount). • CE Conformity Marking • Complete model number • The serial number of the device •...
Rosemount 5400 November 2005 Flameproof The Rosemount 5400 Series Transmitter that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19-April-1994.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 November 2005 HAZARDOUS The Rosemount 5400 Series Transmitters that have the following labels attached have been certified to comply with the requirements of the approval LOCATIONS agencies noted. CERTIFICATIONS Factory Mutual (FM) Project ID: 3020497.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 November 2005 Figure B-6. Approval Label Factory Mutual (FM) FISCO Intrinsic Safety Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D, E, F and G. Class I, Zone 0, AEX ia IIC T4 when installed per Control Drawing: 9150079-905.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 November 2005 Canadian Standards Cert. no. 1514653. Association (CSA) Approval Figure B-7. Approval Label Canadian Standards Association (CSA) Explosion Proof E6 Explosionproof with internal Intrinsically Safe Circuits [Exia]. Class I, Div. 1, Groups B, C and D.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 November 2005 Figure B-9. Approval Label Canadian Standards Association (CSA) FISCO Intrinsic Safety Intrinsically Safe Ex ia. Class I, Division 1, Groups A, B, C and D. Temperature code T4. FISCO model: Ui=17.5 V dc, Ii=380 mA, Pi=5.32 W, Li=Ci=0.
This section contains the following drawings: Saab Rosemount drawing 9150079-905: System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus. Saab Rosemount drawing 9150079-906: System Control Drawing for hazardous location installation of CSA approved apparatus.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 November 2005 Figure B-10. System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus. B-11...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 November 2005 Figure B-11. System Control Drawing for hazardous location installation of CSA approved apparatus. B-12...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 November 2005 Figure B-12. Installation Drawing for hazardous location installation of ATEX approved apparatus. B-13...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 November 2005 B-14...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Appendix C Advanced Configuration Tank Geometry ........page C-1 Advanced Transmitter Settings .
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Distance Offset (G) The Distance Offset is used when hand-dipping is done at a separate nozzle. By setting the Distance Offset the measured level by the gauge can be adjusted to correspond with the level value obtained by hand-dipping.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 ADVANCED TRANSMITTER SETTINGS Antenna Type The transmitter is designed to optimize measurement performance for each available antenna type. This parameter is pre-configured at factory but may need to be set if a non-standard antenna is used.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Extra Echo Extra Echo Detection is used for tanks with domed or conical bottom types and when no strong echo from the tank bottom exists when the tank is empty.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Surface Echo Tracking Slow Search This variable controls how to search for the surface if a surface echo is lost. With this parameter set, the transmitter starts searching for the surface at the last known level, and gradually increases the width of the search region until the surface is found.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Filter Settings Damping Value The Damping Value parameter determines how quickly the transmitter responds to level changes and how robust the measurement signal is against noise. Technically, a damping value of 10 means that in 10 seconds the output from the transmitter is about 63% of the new level value.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 ADVANCED FUNCTIONS IN RRM Empty Tank Handling Bottom Echo Visible By enabling the Bottom Echo Visible... parameter the transmitter is able to separate the product surface from the tank bottom by treating the bottom echo as a disturbance echo.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Empty Tank Detection Area The tank is considered empty and the product level is presented as equal to zero if the signal from the product surface is lost within the region given by the parameter Empty Tank Detection Area.
Empty Tank state as long as an extra echo is present. Use the spectrum function in Rosemount Radar Master when the tank is empty to verify if such an echo exists or not. Make sure you enter a distance that exceeds the tank bottom.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Full Tank Handling The Full Tank Handling function can be used if you want product levels close to the antenna to be reported as Full Tank. Normally measurements are not allowed closer to the antenna than specified by the Hold Off Distance parameter.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Double Bounce A double bounce echo is an echo that has been reflected against the tank roof and down to the surface before it is detected by the transmitter. Double bounces are most commonly present in spherical or horizontal cylinder tanks.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 C-12...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Appendix D Level Transducer Block Overview ........page D-1 Parameters and Descriptions .
00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Channel Definitions Each input has an assigned channel wich can be linked to the AI block. The channels for the Rosemount 5400 Series are the following: Table D-1. Channel Assignments Channel Channel Name...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Parameter Index Number Description RADAR_LEVEL_TYPE Not used RADAR_LEVEL Level RADAR_LEVEL_RANGE See Table H-4 RADAR_ULLAGE Distance (Ullage) RADAR_LEVELRATE Level Rate RADAR_LEVELRATE_RANGE See Table H-5 RADAR_LEVEL_SIGNAL_STRENGTH Signal strength RADAR_LEVEL_SIGNAL_STRENGTH_RANGE See Table H-7...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Table D-3. Antenna Type VALUE ANTENNA_TYPE User defined Cone 2 Cone 3 Cone 4 Cone 6 Cone 8 Process Seal 2” Process Seal 3” Process Seal 4” Antenna A0 Antenna A1...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Table D-6. Presentation Value of Bit Number ENV_PRESENTATION Description 0x00000001 Level above min distance possible 0x00000002 Predicting_Allowed 0x00000004 Bottom echo always visible if tank is empty 0x00000008 Tank contains double bounces...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Table D-9. Tank Bottom Type VALUE GEOM_TANK_BOTTOM_TYPE Unknown Flat Dome Cone Flat Inclined Table D-10. Dielectrical Constant VALUE ENV_DIELECTR_CONST Unknown Range (1.9-2.5) Range (2.5-4) Range (4-10) Range (>10)
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 SUPPORTED UNITS Unit Codes Table D-11. Length Value Display Description 1010 meter 1012 centimeter 1013 millimeter 1018 feet 1019 inch Table D-12. Level Rate Value Display Description 1061 meter per second...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 DIAGNOSTICS DEVICE In addition to the BLOCK_ERR and XD_ERROR parameters, more detailed information on the measurement status can be obtained via ERRORS DIAGN_DEV_ALERT. Table D-16 on page D-8 lists the potential errors and the possible corrective actions for the given values.
OVERVIEW The Register Transducer Block allows access to Database registers and Input registers of the Rosemount 5400 transmitter. This makes it possible to read a selected set of register directly by accessing the memory location. The Register Transducer Block is only available with advanced service.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Index Parameter Number Description INP_REG_2_INT_DEC If the register contains a DWORD value and dec is chosen, it shall be displayed here INP_REG_3_TYPE Register type INP_REG_3_FLOAT If the register contains a float value it shall be displayed here...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Index Parameter Number Description DB_REG_5_TYPE Register type DB_REG_5_FLOAT If the register contains a float value it shall be displayed here DB_REG_5_INT_DEC If the register contains a DWORD value and dec is chosen, it shall...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005...
Transducer Block OVERVIEW The Advanced Configuration Transducer Block contains functions for advanced configuration of the Rosemount 5400 transmitter. It includes functions such as amplitude threshold settings for filtering of disturbing echoes and noise, simulation of measurement values, Empty Tank Handling for optimizing measurements close to the tank bottom and strapping table for volume measurements.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Index Parameter Number Description VOL_VOLUME_CALC_METHOD Tank geometry VOL_IDEAL_DIAMETER Tank diameter VOL_IDEAL_LENGTH Tank length VOL_VOLUME_OFFSET Volume offset VOL_STRAP_TABLE_LENGTH Number of strap points VOL_STRAP_LEV_1 Strap value level VOL_STRAP_VOL_1 Strap value volume VOL_STRAP_LEV_2...
The time the resource will wait for confirmation of receipt of a report before trying again. Retry will not happen when CONFIRM_TIME=0. CYCLE_SEL Used to select the block execution method for this resource. The Rosemount 5600 supports the following: Scheduled: Blocks are only executed based on the function block schedule.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Index Parameter Number Description CYCLE_TYPE Identifies the block execution methods available for this resource. DD_RESOURCE String identifying the tag of the resource which contains the Device Description for this resource.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Index Parameter Number Description MAINT_ALM Alarm indicating the device needs maintenance soon. If the condition is ignored, the device will eventually fail. MAINT_ENABLE Enabled MAINT_ALM alarm conditions. Corresponds bit for bit to the MAINT_ACTIVE. A bit on means that the corresponding alarm condition is enabled and will be detected.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Index Parameter Number Description SAVE_CONFIG_NOW Allows the user to optionally save all non-volatile information immediately. SECURITY_IO Status of security switch. SELF_TEST Instructs resource block to perform self-test. Tests are device specific.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 ™ PlantWeb Alerts The Resource Block will act as a coordinator for PlantWeb alerts. There will be three alarm parameters (FAILED_ALARM, MAINT_ALARM, and ADVISE_ALARM) which will contain information regarding some of the device errors which are detected by the transmitter software.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 MAINT_ENABLED The MAINT_ENABLED parameter contains a list of conditions indicating the device or some part of the device needs maintenance soon. Below is a list of the conditions with the highest priority first.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 ADVISE_ACTIVE The ADVISE_ACTIVE parameter displays which of the advisories is active. Only the advisory with the highest priority will be displayed. This priority is not the same as the ADVISE_PRI parameter described above.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Recommended Actions RECOMMENDED_ACTION for PlantWeb Alerts The RECOMMENDED_ACTION parameter displays a text string that will give a recommended course of action to take based on which type and which specific event of the PlantWeb alerts are active.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Appendix H Analog-Input Block Simulation ........page H-3 Damping .
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Index Parameter Number Units Description ALARM_SEL None Used to select the process alarm conditions that will cause the OUT_D parameter to be set. ALARM_SUM None The summary alarm is used for all process alarms in the block. The cause of the alert is entered in the subcode field.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Index Parameter Number Units Description EU of OUT_SCALE The block output value and status. OUT_D None Discrete output to indicate a selected alarm condition. OUT_SCALE None The high and low scale values, engineering units code, and number of digits to the right of the decimal point associated with OUT.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Figure H-2. Analog Input Function Block Schematic Analog Measurement ALARM_TYPE Access HI_HI_LIM Analog HI_LIM Meas. Alarm LO_LO_LIM Detection LO_LIM OUT_D CHANNEL ALARM_HYS LOW_CUT Cutoff Filter Status Convert Calc. SIMULATE L_TYPE...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 SIGNAL CONVERSION You can set the signal conversion type with the Linearization Type (L_TYPE) parameter. You can view the converted signal (in percent of XD_SCALE) through the FIELD_VAL parameter. ×...
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 BLOCK ERRORS Table H-2 lists conditions reported in the BLOCK_ERR parameter. Table H-2. BLOCK_ERR Conditions Condition Number Condition Name and Description Other Block Configuration Error: the selected channel carries a measurement that is incompatible with the engineering units selected in XD_SCALE, the L_TYPE parameter is not configured, or CHANNEL = zero.
Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 ALARM DETECTION A block alarm will be generated whenever the BLOCK_ERR has an error bit set. The types of block error for the AI block are defined above. Process Alarm detection is based on the OUT value. You can configure the alarm limits of the following standard alarms: •...
ADVANCED FEATURES The AI function block provided with Fisher-Rosemount fieldbus devices provides added capability through the addition of the following parameters: ALARM_TYPE – Allows one or more of the process alarm conditions detected by the AI function block to be used in setting its OUT_D parameter.
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CHANNEL Select the channel that corresponds to the desired sensor measurement. The Rosemount 5600 measures Level (channel 1), Distance (channel 2), Level Rate (channel 3), Signal Strength (channel 4), Volume (channel 5), and Average Temperature (channel 6).
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 XD_SCALE and OUT_SCALE The XD_SCALE and OUT_SCALE each include three parameters: 0%, 100%, and, engineering units. Set these based on the L_TYPE: L_TYPE is Direct When the desired output is the measured variable, set the XD_SCALE to represent the operating range of the process.
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 NOTE To avoid configuration errors, only select Engineering Units for XD_SCALE and OUT_SCALE that are supported by the device. The supported units are: Table H-4. Length Display Description meter centimeter...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 H-12...
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Reference Manual 00809-0100-4032, Rev AA Rosemount 5400 Series November 2005 Index ..3-14 Canadian Standards Association External circuit breaker ... . B-8 approval Address . B-12 ..4-3...
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Reference Manual 00809-0100-xx, Rev AA Rosemount 5400 Series November 2005 ..4-3 ..3-8 Level Transducer Block PV_FTIME Vessel Characteristics ..D-2 ... . . H-4 .
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Rosemount 5400 Series November 2005 Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies. Teflon, VITON, and Kalrez are registered trademarks of DuPont Performance Elastomers.
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