Hellenbrand Iron curtain system 2.0 Owner's Manual
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Hellenbrand Iron curtain system 2.0 Owner's Manual

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Owner's Manual
©2003‑2006
Manufactured by:
Hellenbrand, Inc.
404 Moravian Valley Road • Waunakee, Wisconsin 53597
Phone: 608‑849‑3050 • Fax: 608‑849‑7398
Web: www.hellenbrand.com • Email: info@hellenbrand.com


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Summary of Contents for Hellenbrand Iron curtain system 2.0

  • Page 1 Owner’s Manual ©2003‑2006 Manufactured by: Hellenbrand, Inc. 404 Moravian Valley Road • Waunakee, Wisconsin 53597 Phone: 608‑849‑3050 • Fax: 608‑849‑7398 Web: www.hellenbrand.com • Email: info@hellenbrand.com...

  • Page 2: Table Of Contents

    Congratulations on your purchase of one of the finest water treatment systems available today – the Iron Cur‑ tain System. This patented, non-chemical filter system, when properly applied will remove iron, manganese and/or hydrogen sulfide from your water supply. This owner’s manual is designed to assist owners and installers with the operation, maintenance, and installation of your new iron removal system.

  • Page 3: Iron Curtain 2.0 Principle Of Operation, Operation Of Aeration System

    IrOn curTaIn 2.0 Iron Filtration System Aeration/precipitation/multi-media filtration for: 1. Longer runs between backwash times. 1. Iron Reduction/Removal 2. Caking of the bed and breakthrough turbidity are virtually eliminated. 2. Manganese Reduction/Removal 3. Much higher service flow rates per square foot. 3.

  • Page 4: Operating Conditions

    Operating Conditions as stated above.* The original Iron Curtain System has been validated by the Pre-Installation Check List WQA under their S-200 Filter Standard for the reduction/ removal of iron, manganese, and/or hydrogen sulfide. The Water Pressure: A minimum of 30 psi at a predetermined concentration limits listed below reflect the maximum indi‑...

  • Page 5: Installation Instructions & Start-Up

    Installation Instructions Your new Iron Curtain™ model IC-2.0 allows for simple instal‑ and should be installed on the filter tank assembly. (See lation and start up. Installation diagrams are provided to assist page 0 for details). you. Use of these diagrams and the following procedures will 6.

  • Page 6: Specifications

    Backwash Frequency Aeration Control Center Iron Applications Your new IC-2.0 Aeration Control is factory pre-set to cycle the air compressor once every 24 hours. To adjust the air recharge 0.3 ‑ 3.0 ppm Iron ‑ Every 3rd Day frequency, refer to the wiring schematic on page 9. The timer 3.0 - 6.0 ppm Iron - Every Other Day has a fixed run time, which cannot be adjusted up or down.

  • Page 7: Installation Diagram

    Installation Diagram Figure 1 When installing an Iron Curtain Filter system it is common to provide filtered water to some fixtures such as the kitchen cold faucet. This is typically done as a matter of personal preference. In rare occassions it has been noted that the customer may experience some air in the filtered water line on the morning after regeneration.

  • Page 8: Iron Curtain 2.0 Assembly

    IC-2.0 Assembly Before March 2005 Order pn: 22-TR-KIT to convert to current timer and cover/backplate 7 ...Timer Relay - OBSOLETE 8 ...Bolt, Timer Mount 10-24x1-3/4” - OBSOLETE 9 ...Cover - OBSOLETE 30 ...Back Plate - OBSOLETE Item Part Description  ...22‑0 ....... 405 Series Air Pump ...... 2 ...22‑05 .......

  • Page 9: Iron Curtain System & Aeration Wiring

    Iron Curtain System ITEM QTY. PART reQ'd. deScrIPTIOn ..........‑00 ........IC-10 Rebed Mix ......‑00A ........IC-10A Rebed Mix ......‑00+ ........IC-10+ Rebed Mix ......‑02 ........IC-12 Rebed Mix ......‑02A ........IC-12A Rebed Mix ......‑02+ ........IC-12+ Rebed Mix 2..........22‑800 ........Aeration Assembly 3..........9‑RT054NAT .......
  • Page 10 ProMate Filter Valve Option ® Air Pump Filter Tank Drain Line Solenoid Vent (1/4” line to atmospheric drain) Filter Tank Bypass Aeration Tank Outlet Aeration Tank Bypass Filter Tank Outlet Aeration Tank Inlet Filter Tank Intlet 3/8” Bleed-Off Drain Line 1”...

  • Page 11: Bypass Valve Operation

    bypass valve OpeRaTION bypass paRT #15-v3006 bypass valve   ITEM NO. deScrIPTIOn QTY. Order nO.  ‑0 5‑V3006 Bypass Assembly 15-V3151 Nut 1” Quick Connect 5‑V350 Split Ring  15-V3105 O-Ring 215 5‑V345 Bypass ” Rotor 15-V3146 Bypass Cap ...

  • Page 12: Iron Curtain Flow Diagrams

    IRON CURTAIN FLOW DIAGRAMS Step 1. Aeration Operation Service Cycle In the service cycle, raw water enters the Solenoid inlet port of the aeration tank and is directed Shuttle Valve Valve through the inlet diffuser. The oxidation pro‑ cess begins when the water passes through the inlet diffuser and cascades through a head of air.
  • Page 13 Step 3. Filter Tank Operation Backwash Cycle Reversing the flow of water through the Solenoid Shuttle Valve filter bed and backwashing dirty water to Valve the drain cleans the filter bed. Raw water enters the filter control valve through the inlet port and is directed down the dis‑...
  • Page 14 Iron Curtain Aeration Pump FIGURE 0 Item Part Item Part Description Qty. Description Qty.  ...74‑625646 ....Screw/Head ........4 2 ...74‑607604 ....Connecting Rod Assy ...... 2 ...74‑66063‑504 ..Head .......... 22 ...74‑607605 ....Connecting Rod, Valve Plate 3 ...74‑6232 ....O-Ring/Head ........ Eccentric &...

  • Page 15: Iron Curtain Aeration Pump Repair Instructions

    Iron Curtain Aeration Pump Repair Instructions Air pump must be removed from Aeration Tank and have From the top of the pump insert connecting rod/ec- power supply disconnected before proceeding. centric bearing assembly with set screw facing air filter holes. Install on motor shaft all the way and tighten Remove four front cover screws and remove front set screw (8 inch pounds) Note: Set screw should cover and cover gasket.

  • Page 16: Troubleshooting

    Troubleshooting Complaint Problem Cause Solution 1. Iron or manganese* bleed- A. Inadequate backwash of filter Plugged drain line flow control Clean or replace drain line flow con- through or staining trol Insufficient water supply from Check for minimum specified flow well and pressure requirements of filter system...
  • Page 17 Complaint Problem Cause Solution 2. Water leaking from vent port A. Seals failed internally 1a. Check pressure on system. Adjust Pressure has exceed- adapter ed rating on system B. Shuttle valve stuck in the open if necessary. Replace shuttle assy. Refer to complaint #10 position.
  • Page 18 Complaint Problem Cause Solution A. Did not plug in aeration pump prior 1. Drain port open 10. Water running to drain 1a. Plug in aeration pump. (See start-up continuosly from 3/8" to filling instructions - page 5.) bleed off tube on aeration tank.
  • Page 19 Iron Curtain 2.0 Aeration Assembly By-Pass Options...

  • Page 20: Iron Curtain 2.0 Limited Warranty

    ® Hellenbrand, Inc., warrants to the original consumer purchaser that the Iron Curtain 2.0™ and the parts listed below will be free from defects in material and/or workmanship from the date of the original installation for the following time periods: For a Period of FIVE YEARS: The filter control valve body, excluding its internal parts.

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