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Kärcher Manuals
Pressure Washer
HDS 10/20 M
Service manual
Kärcher HDS 10/20 M Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Detergent Tank
2 Preface
3 Safety Instructions
Hazard Levels
4 Technical Features
General
Connection Performance of Appliance
Pump
Electronics System
Detergent
Accessories
Field of Application
Type Plate
5 Parts of the System
Front View
View from the Back, (Device Without Hose Reel)
View from the Back, (Device with Hose Reel)
Operator Console
Control Panel with LED Indicator
Template Numerical Value Display
Control Panel, View from the Inside
Printed Circuit Board, Control Panel
Control Panel with Display Indication (HDS 13/20 Only)
6 Function
Operating Displays
Maintenance Operating Fluids
Setting Liquid Softener
SB Mode
Storage Compartments
Cover
View from the Right, Cover Removed
Revised Device Design (with Filter before the Pump and Electronic Ignition Transformer)
Service Switch
Fuel Tank
Liquid Softener
Feed Via Tank (Export Variant)
Feed Via RFID (Europe Variant)
Functionality RFID
Swimmer Tank
Detergent Tank
Detergent Tank 2
Detergent Dosing Valve
Motor (Air-Cooled)
Motor (Air-Cooled)
Electrical Box, Air-Cooled Motor
Engine (Water-Cooled)
Engine (Water-Cooled)
Electrical Box, Water-Cooled Engine
Pump
Revised Version with Filter before the Pump
Safety Block
Safety Block (Water Shortage Safeguard Old)
Water Shortage Safeguard as Cartridge
Safety Block (Water Shortage Safeguard New)
Function Water Shortage Safeguard and Dry-Run Protection
Function of Safety Valve
Burner Blower with Fuel Pump
Booster Heater (with Ignition Transformer)
Booster Heater (with Ignition Transformer New)
Type Plate of Heating Coil
Ignition Transformer
Flame Sensor with Holder on the Burner
Sectional View Booster Heater
Burner
Burner
Output, Booster Heater
Hand Spraygun
Pressure and Volume Regulation
Functional Diagram of Pressure Water Operation (Water-Cooled Motor)
Functional Diagram Vacuuming Operation
Vacuuming Operations
Pressure and Volume Regulation
Function Pressure and Volume Regulation
Functional Description of Pressure Switch
Appliance Is Switched off
The Appliance Is Switched on and the Gun Is Open
Gun Is Closed
The Gun Is Reopened When the Appliance Is Switched on
7 Basic Settings and Service Procedures
Remove the Hose Drum
Uninstall / Install High-Pressure Hose
Renew O-Rings Axle, Hose Reel
Uninstall / Install Pipeline with Axle
Uninstall / Install Pressure Gauge
Adjust Safety Valve
Service Functions with LED Display
Set up the Switching off Process
Set up the Leakage Behaviour
Brightness Value of the Flame Sensor
RFID Query
Testing the Temperature Sensor
Testing the Water Temperature Setting and the Programme Switch
Testing the Service Switch
Testing the Sensor
Error Memory
Operating Hours
Gun Switching Operations Since Gun Service
Gun Services
Gun Switches Since Initial Startup
Operation Duration of the Burner Since Burner Service
Burner Service
Burner Operation Since Initial Startup
Operating Hours of the Pump Since Pump Service
Pump Service
Pump Operation Since Initial Startup
Servicefunktionen mit Displayanzeige
Set up the Switching off Process
Set up the Leakage Behaviour
RFID Query
Testing the Water Temperature Setting and the Programme Switch
Testing the Sensors
Error Memory
Operating Hours
Operation Duration of the Burner Since Startup
Pump Services
Quick Overview for Reading the Service Functions
Overview of a Quick Check of the Device Status
Settings, Burner
Installation Air Duct on the Outer Jacket
Adjusting the Working Pressure with the Rotary Regulator on the Gun
Setting the Minimum Working Pressure
Setting the Working Pressure with Standard Gun Without Rotary Knob
Setting the Minimum Working Pressure
8 Care and Maintenance
9 Troubleshooting
Error Messages
Error Message with Service Demand
10 Technical Specifications
11 Special Tools
12 Circuit Diagram
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Control Panel with Led Indicator
2
Troubleshooting
3
Error Messages
4
Circuit Diagram
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HDS 7/12 M, HDS 8/18 M,
HDS 9/18 M, HDS 10/20 M,
HDS 12/18 S, HDS 13/20 S
Service Manual
1
English 5.906-432.0 Rev. 00 (06/15)
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Summarization of Contents
Preface
Safety Instructions
Hazard Levels
Defines hazard levels (DANGER, WARNING, CAUTION).
Technical Features Overview
General Features
General description of high-pressure cleaners.
Connection Performance
Details power and performance specifications.
Pump Specifications
Describes pump specifications and features.
Electronics System
Lists electronic system components and functions.
Detergent System
Describes detergent tank and dosing system.
Appliance Accessories and Identification
Accessories List
Lists available accessories for the appliance.
Field of Application
Lists appliance applications.
Type Plate Information
Explains information on the appliance type plate.
System Components
Front View Component Identification
Identifies components in the front view.
Rear View Component Identification (No Hose Reel)
Identifies components from the back (no hose reel).
Rear View Component Identification (With Hose Reel)
Identifies components from the back (with hose reel).
Operator Console Details
Explains control panel layout and LED indicators.
Control Panel Internal Views
Internal view and components of the control panel.
Appliance Functions and Operation
Operating and Maintenance Displays
Explains operational and maintenance displays.
Liquid Softener Settings
Explains how to set the liquid softener.
Service Switch Functionality
Explains the function and use of the service switch.
Liquid Softener Feed Systems
Explains liquid softener feed via tank (export) and RFID (Europe).
Detergent System Components
Details detergent tanks and the dosing valve.
Motor and Engine Systems
Details air-cooled motor, water-cooled engine, and electrical boxes.
Pump and Safety Block
Details pump, safety block, and water shortage safeguards.
Burner and Heating Systems
Details burner blower, fuel pump, and booster heater.
Burner Operation and Components
Details burner components, ignition, and operation.
Pressure and Volume Regulation
Explains pressure and volume regulation mechanism.
Pressure Switch Functional Description
Describes pressure switch functions in various operating states.
Basic Settings and Service Procedures
Hose Drum and High-Pressure Hose Maintenance
Instructions for removing hose drum and replacing hose.
Hose Reel O-Ring Replacement
Procedure for replacing O-rings on the hose reel axle.
Pipeline with Axle Installation
Steps for uninstalling/installing the pipeline with axle.
Pressure Gauge Installation
Procedure for uninstalling and installing the pressure gauge.
Safety Valve Adjustment
Instructions for adjusting the safety valve.
Service Functions and Diagnostics
Service Functions with LED Display
Explains how to access and use service functions.
Configure Switching Off Process
How to configure automatic device shut-off.
Configure Leakage Behaviour
How to configure device response to leakage.
Flame Sensor Brightness Test
Check flame sensor brightness value using LEDs.
RFID Query and Temperature Sensor Test
Check RFID status and test temperature sensor.
Water Temperature and Program Switch Test
Test water temperature setting and program switch.
Service Switch Test
Procedure to test the service switch.
Sensor Testing Procedures
Procedure to test various sensors.
Error Memory Diagnostics
How to read and interpret the error memory.
Counters and Service Intervals
Operating Hours Display
Displays consumed RM 110/111 bottles.
Gun Switch Operations Since Service
Displays gun switchings since last service.
Gun Service Count
Displays the number of gun services performed.
Gun Switches Since Initial Startup
Displays total gun switchings since initial startup.
Burner Operation Duration Since Startup
Displays burner operation duration since last service.
Burner Service Count
Displays the number of burner services performed.
Burner Operation Since Initial Startup
Displays burner operation duration since initial startup.
Pump Operation Hours Since Service
Displays pump operation time since last service.
Pump Service Count
Displays the number of pump services performed.
Pump Operation Since Initial Startup
Displays pump operation time since initial startup.
Service Function Quick Overview and Maintenance Reset
Service Function Overview
Overview of service functions and their settings.
Maintenance Reset Procedures
Procedures for resetting maintenance indicators.
Device Status Check and Burner Settings
Quick Check of Device Status
Overview of device status checks and fault memory.
Burner Adjustment Settings
Procedures for adjusting burner settings.
Pressure Adjustment Procedures
Air Duct Installation
Instructions for installing the air duct.
Working Pressure Adjustment (Rotary Regulator)
How to set maximum and minimum working pressure.
Working Pressure Adjustment (Standard Gun)
How to set max and min pressure with standard gun.
Care, Maintenance, and Troubleshooting
General Care and Maintenance
General information on care and maintenance.
Troubleshooting and Error Messages
Guides for troubleshooting and understanding error messages.
Technical Specifications and Tools
Technical Specifications and Tightening Torques
Lists technical specifications and component torque values.
Special Tools Required
Lists special tools required for service.
Circuit Diagrams
Table of Contents
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