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Honeywell Excel 100C Installation Instructions Manual

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Excel 100C
CONTROLLERS
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION INSTRUCTIONS
Copyright © 2007 Honeywell Inc. • All Rights Reserved
EN1R-0144GE51 R1007

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  Summary of Contents for Honeywell Excel 100C

  • Page 1 Excel 100C CONTROLLERS HONEYWELL EXCEL 5000 OPEN SYSTEM INSTALLATION INSTRUCTIONS Copyright © 2007 Honeywell Inc. • All Rights Reserved EN1R-0144GE51 R1007...
  • Page 2 EXCEL 100C INSTALLATION INSTRUCTIONS Trademark Information Echelon, LON, L , LonBuilder, NodeBuilder, LonManager, ORKS LonTalk, LonUsers, LonPoint, Neuron, 3120, 3150, the Echelon logo, the L logo, and the LonUsers logo are trademarks of Echelon Corporation registered in the United States and other countries. LonLink, LonResponse, LonSupport, and LonMaker are trademarks of Echelon Corporation.

  • Page 3: Table Of Contents

    DEVICE ASSEMBLY AND SYSTEM INSTALLATION ........................7 Assembly of Controller Housing................7 Control Cabinet Installation..................8 Meaning of Control Lamp ..................9 Terminal Assignment Overview for Excel 100C ............10 General Remarks about Electrical Connections ............11 Cable Routing ......................11 Shielding of Sensor and Actuator Cables..............11 Shielding of Data Transmitting Cables (System Bus and Operator Interface)..
  • Page 4 EXCEL 100C INSTALLATION INSTRUCTIONS M20T Safety Precautions ..................34 Required Third-Party Equipment ................35 GSM Antenna Installation ..................37 M20 Terminal Set-Up....................37 BACKLIGHT ....................................39 DIMENSIONS ....................................40 U.S. SPECIFICATIONS ................................42 Electrical Connection of Sensors................42 Transformers ......................44 Cables ........................44 Relays ........................45 Repeaters........................45 EUROPEAN SPECIFICATIONS ..............................46 Electrical Connection of Sensors................46...

  • Page 5: Revision Overview

    EXCEL 100C INSTALLATION INSTRUCTIONS REVISION OVERVIEW The changes listed below show the revisions that have been made in comparison to the previous revision. Page Changes throughout The document has been amended to encompass all XI581/582 models, and all references to "XI584" have been changed to "XL-Online".

  • Page 6: Introduction

    EXCEL 100C INSTALLATION INSTRUCTIONS INTRODUCTION General Safety Instructions Assembly by trained personnel CAUTION Assembly must be completed by trained personnel. Persons who are not trained and authorized to carry out heating and electrical installation may not carry out assembly work even if this appears possible on the basis of the instructions.

  • Page 7: Device Assembly And System Installation

    EXCEL 100C INSTALLATION INSTRUCTIONS DEVICE ASSEMBLY AND SYSTEM INSTALLATION Assembly of Controller Housing Open cover Remove tool Remove screw Loosen housing cover from base Loosen front right Loosen rear Loosen left Lift housing off base EN1R-0144GE51 R1007...

  • Page 8: Control Cabinet Installation

    EXCEL 100C INSTALLATION INSTRUCTIONS Control Cabinet Installation IMPORTANT The maximum ambient temperature for the Excel 100C depends on the mounting orientation: Vertical mounting: max. 122°F (50°C) Horizontal mounting: max. 113°F (45°C) Hang onto DIN rails (see pages 40 and 38 for...

  • Page 9: Meaning Of Control Lamp

    EXCEL 100C INSTALLATION INSTRUCTIONS Meaning of Control Lamp Table 1. Control Lamps and their meanings color status/meaning YELLOW Lit: Main voltage is present GREEN Lit: Program is running Dark: Program is stopped Lit continuously: ALARM; program is stopped YELLOW Lit : Controller is transmitting via B-port...

  • Page 10: Terminal Assignment Overview For Excel 100C

    EXCEL 100C INSTALLATION INSTRUCTIONS Terminal Assignment Overview for Excel 100C AI 1 xx0101 AO 1 xx0401 AI 2 xx0102 AO 2 xx0402 AI 3 xx0103 AO 3 xx0403 AI 4 xx0104 AO 4 xx0404 AI 5 xx0105 AO 5 xx0405...

  • Page 11: General Remarks About Electrical Connections

    Do not disconnect the Excel 100C controller from power supply for more than 72 hours. The Excel 100C is equipped with a gold capacitor buffer that holds the RAM data and supplies the real-time clock for 72 hours in case of a power outage.

  • Page 12: Shielding Of Data Transmitting Cables (System Bus And Operator Interface)

    CB-0236b NOTE: A document providing additional information on system grounding (if demanded) is available via the Honeywell Technical Assistance Center (TAC) or, for Honeywell employees, on the Docu Server under: http://web.ge51.honeywell.de/dep/mc/TAC_Tips . RFI Suppression Honeywell actuators are RFI-suppressed as a standard in accordance with EN 50 081-1/EN 55 022.

  • Page 13: Cable Lengths And Cross Sectional Areas

    EXCEL 100C INSTALLATION INSTRUCTIONS Cable Lengths and Cross Sectional Areas Cross sectional areas related to cable length Table 2. Signal types and cross-sectional areas cross sectional area type of signal ≤ 300 ft (100 m) ≤ 550 ft (170 m) ≤...

  • Page 14: Line Power Supply

    We recommend installing a fuse on the secondary side of the transformer in order to protect the devices against miswiring. Line Power Supply The Excel 100C Controller is powered by an external transformer. PRIMARY: SECONDARY: Transformer requirements for one Excel 100C Controller:...
  • Page 15 EXCEL 100C INSTALLATION INSTRUCTIONS C-Bus Termination Switch settings for C-Bus termination The back of the Excel 100C housing is equipped with a rotary switch for the C-Bus to set the bus termination appropriate for the communication speed (see Table 4 and figure below).

  • Page 16: Electrical Connection

    EXCEL 100C INSTALLATION INSTRUCTIONS ELECTRICAL CONNECTION Terminal Assignment for Analog Inputs Specifications • Twelve inputs (AI1 to AI12) 0 to 10 Vdc (see left drawings for impedance) 0 to 20 mA (via external 500-ohm resistor) 4 to 20 mA (via external 500-ohm resistor) NTC 20k ohms (-58°F to +302°F (-50°C to +150°C))
  • Page 17 EXCEL 100C INSTALLATION INSTRUCTIONS Pull-Up Resistor Handling Case 1 Case 2 Case 3 10 V 10 V 24.9 k Ω 24.9 k Ω 18.2 k Ω (pull-up) (pull-up) (pull-up) kΩ kΩ kΩ 49.9 kΩ 49.9 kΩ kΩ Fig. 1. Input circuit diagram Table 6.

  • Page 18: Terminal Assignment For Digital Inputs

    Terminal Assignment for Digital Inputs DC voltage signals or AC voltage signals can be processed via the digital inputs. The Excel 100C has twelve digital inputs. From 5 V input voltage upwards, the digital signal is set to status 1. With a hysteresis of 2.5 V, the digital signal must fall below 2.5 V so that the...

  • Page 19: Terminal Assignment For Relay Modules

    EXCEL 100C INSTALLATION INSTRUCTIONS Terminal Assignment for Relay Modules The relay modules facilitate the control of peripheral devices with high load via the analog outputs of the controller. The analog outputs provide an output current of 0 to 20 mA. Via an external 500-Ω...
  • Page 20 EXCEL 100C INSTALLATION INSTRUCTIONS MCE 3: (Fig. left) Terminal 16 controls the ON contact K3. Terminal 17 controls the changeover con- tact K2. Terminal 18 controls the change- over contact K1. IMPORTANT It is not allowed to draw more than 300 mA out of terminal 65/66.

  • Page 21: Terminal Assignment For Relays And Actuators

    EXCEL 100C INSTALLATION INSTRUCTIONS Terminal Assignment for Relays and Actuators Connection of external relays. Each analog output can be connected to an external relay which has similar data to the relays described under the U.S. and European Specifications chapter. The impedance of the relay must be a min.

  • Page 22: Connection Of Alarm Relays

    EXCEL 100C INSTALLATION INSTRUCTIONS Connection of Alarm Relays The selection of a signal transmitter for the watchdog alarm is optional. It is recommended that a switch for turning off the alarm be provided. COMMON NOTE: Terminal 69 is used to control the module MCE 3, only.

  • Page 23: System Bus (C-Bus)

    During this time communication on the C-bus is lost. See page 14 for details on setting the C-Bus termination on the Excel 100C. IMPORTANT For communication with more than 9600 baud it is required to enable the termination of the first and the last device on the C-bus (see page 14).

  • Page 24: Connections To Operating Device

    XW583 The XI582 operator’s unit can be connected to either the front connector (using the XW582 cable) or the rear terminals (using the XW583 cable) of the Excel 100C. XW582 cable, length 15 ft (5 m) XW583 cable, length 15 ft (5 m) NOTE: The controller will warm-start if the 5 V supply for the XI582 is shorted.
  • Page 25 PC with XL-Online EXCEL 100C XW585 A tailor-made cable for the Excel 100C controller is available with plugs on both ends (XW585). XW585 cable, length 16 ft (5 m) NOTE: You can also use a standard "Null modem" cable. EN1R-0144GE51 R1007...
  • Page 26 EXCEL 100C INSTALLATION INSTRUCTIONS Adapter Cable XI582 and XL-Online to Excel 100B and C EXCEL 100B EXCEL 100B XW585 XW585 PC with XL-Online EXCEL 100C EXCEL 100C XI582 XW585 XW585 EN1R-0144GE51 R1007...
  • Page 27 The adapter cable is needed when the same MMI unit XI582 or XL-Online is used on a site where there is a mix of Excel 100C and Excel 100B controllers. Always use the new cables XW582 and XW585 with the Excel 100C and the additional adapter cable XW584 for connecting to the Excel 100B.
  • Page 28 When the latch releases, insert the awl into the small hole on the other side of operator terminal and pry off the cover. Route cable from the Excel 100C. TxD(CPU) YELLOW...
  • Page 29 EXCEL 100C INSTALLATION INSTRUCTIONS If mounting on a wall, remove feet. Attach the housing to the wall. Make electrical connections (black/gray wire not used). TxD(CPU) YELLOW BROWN RxD(CPU) GREEN WHITE EN1R-0144GE51 R1007...

  • Page 30: Remote Communications

    For remote communications with up to three XBS Building Centrals, a modem or ISDN* terminal adapter can be connected directly to the front serial port or the rear terminals on the base of the Excel 100C (see graphics below). NOTES: Remote communication via modem or ISDN* terminal adapter requires firmware version V2.03.01 or higher.

  • Page 31: Modem Or Isdn* Terminal Adapter Connections

    9-pin connector. Use the cable that is supplied with the modem/ISDN* terminal adapter. To connect to the rear terminals on the base of the Excel 100C, use cable XW571 (length: 6 ft (1.9 m)). Table 10 . XW571 Connection...

  • Page 32: Automatic Baud Rate Synchronization

    NOTE: It is highly recommended that you use a state-of-the-art modem and leave it in its factory setting. Automatic Baud Rate Synchronization The default communication speed between the Excel 100C and the local modem/ISDN* terminal adapter is 9600 BPS. The communication speed between the Excel 100C and XBS modems/ISDN* terminal adapters is automatically synchronized by the two devices to the highest speed that both of the devices are capable of.

  • Page 33: Set-Up For Limited Communication Speed

    The Honeywell TCP/IP modem XM500 allows use of a TCP/IP network (e.g. Ethernet LAN/WAN networks) to achieve a dial-up connection between an XBS building supervisor and an Excel 100C controller. The set-up is identical to that of a telephone modem connection with the exception of the additional need for definition of the Ethernet address.

  • Page 34: Gsm Communication (Europe, Only)

    Siemens M20 Terminal (cellular engine) is required and must be connected directly to the serial port of the Excel 100C (either front or rear connection). The M20T translates the Excel CPU data received in transparent mode into the GSM standard.

  • Page 35: Required Third-Party Equipment

    EXCEL 100C INSTALLATION INSTRUCTIONS Required Third-Party Equipment The Siemens M20 Terminal (shown below) is required for GSM communication. In addition, a 3 V Mini SIM card with personal identification number (PIN) is required for the M20T. The Mini SIM card, supplied by the GSM Network Provider, must be released for data communication at 9600 baud.
  • Page 36 EXCEL 100C INSTALLATION INSTRUCTIONS Serial Cable For connecting the M20T to the Excel controller, a standard RS232 cable (9-pin V24 sub-D sockets) is required. GSM Antenna Requirements All major suppliers of GSM antennas can supply GSM900 Antennas with FME plugs to connect with the M20 Terminal for a variety of applications.

  • Page 37: Gsm Antenna Installation

    EXCEL 100C INSTALLATION INSTRUCTIONS GSM Antenna Installation The maximum antenna cable length is 8.0 m (including the 20 cm M20 Terminal cable). Use a cable that is specified by the supplier of the GSM antenna. Improper cables with resistances that are too high will reduce the amplification of the antenna.
  • Page 38 EXCEL 100C INSTALLATION INSTRUCTIONS Command the M20T to cut the line whenever the DTR signal is dropped (OFF) or toggled ON/OFF: AT&D2 Store setting in non-volatile memory: AT&W. You may now enter the PIN number or let the Excel CPU do this. If you want to enter the PIN number now, enter the PIN with the command AT+CPIN=”xxxx”, where xxxx represents the PIN number.

  • Page 39: Backlight

    EXCEL 100C INSTALLATION INSTRUCTIONS BACKLIGHT Pressing any of the eight operating keys activates the backlight. If no entries are made for approximately two minutes, the backlight turns itself off automatically until a key is pressed again. EN1R-0144GE51 R1007...

  • Page 40: Dimensions

    EXCEL 100C INSTALLATION INSTRUCTIONS DIMENSIONS Excel 100C 72 mm (2.83 in.) 192 mm (7.56 in.) XI582AH 40 mm (1.57 in.) 192 mm (7.56 in.) ~170 mm (6.69 in.) MCD 3 - MCE 3 48 mm 42 mm 93 mm (3.66 in.) (1.89 in.)
  • Page 41 EXCEL 100C INSTALLATION INSTRUCTIONS Base Excel 100C (shown mounted on 35 mm (1.5 in.) DIN-rails (DIN/EN 50 022 35x15) for wall mounting use screw holes located in the top center and bottom corners) 96 mm (3.78 in.) 96 mm (3.78 in.) 168 mm (6.61 in.)

  • Page 42: U.s. Specifications

    EXCEL 100C INSTALLATION INSTRUCTIONS U.S. SPECIFICATIONS Electrical Connection of Sensors Sensors and Transmitters Type of connection for sensors 1.) PT 1000 / I (-58°F to +302°F) (- 50°C to +150°C) 2.) NTC sensors 20 kΩ Example: Room temperature sensors T7589,...
  • Page 43 EXCEL 100C INSTALLATION INSTRUCTIONS Further Connection Examples T7770B, C, D, E, F, G. Refer to individual model instructions for specific connection requirements For normally-open contacts, a digital signal must be switched via the change- over contact of an additional relay.

  • Page 44: Transformers

    EXCEL 100C INSTALLATION INSTRUCTIONS Transformers 1450 Series All transformers of the 1450 series are designed for 50/60 Hz AC and have insulated accessory outputs. The transformers include built-in fuses, line transient/surge protection, and AC convenience outlets and meet NEC class 2 requirements.

  • Page 45: Relays

    EXCEL 100C INSTALLATION INSTRUCTIONS XC5010C XC5010C XC5010C Excel 100 XC6010 XC6010 XC6010 Relays Honeywell Relay: Part Number 14500087004 Impedance 500 Ω Nominal voltage 12 V DC Pull-In voltage DC Current 20 mA / 10 V Further relays: MU1S, MUS1C, RIBU1S, RIBU1C, R7600 Repeaters Each repeater extends the bus length by the amount of the single bus length.

  • Page 46: European Specifications

    EXCEL 100C INSTALLATION INSTRUCTIONS EUROPEAN SPECIFICATIONS Electrical Connection of Sensors Sensors and Transmitters Type of connection for sensors 1.) PT 1000 / I (-58°F to +302°F) (- 50°C to +150°C) 2.) NTC sensors 20 kΩ Example: Room temperature sensor RF 20...
  • Page 47 EXCEL 100C INSTALLATION INSTRUCTIONS Wind sensor WS21; Sun sensor SAF25 To measure the wind effect, wind sensor WS21 should be used. To measure the solar effect, the SAF 25 sun sensor should be used. In order to operate the SAF 25, the reference voltage from terminal 67 of the controller device must be connected to terminal 2 SAF 25.
  • Page 48 EXCEL 100C INSTALLATION INSTRUCTIONS Further Connection Examples VMP (10 kΩ total resistance) must be used for the feedback potentiometer. Connections as shown. TF26 must be used for temperature sensing. Connections as shown. For normally-open contacts, a digital +10 V signal must be switched via the change- over contact of an additional relay.

  • Page 49: Transformers

    EXCEL 100C INSTALLATION INSTRUCTIONS Transformers CRT-Series Table 15. Number of controllers connected to one transformer Excel 100C without MCE/MCD Excel 100C with MCE/MCD transformer no. of contr. max. line resist. no. of contr. max. line resist. ≤ 0.470 Ω ≤ 1.180 Ω...

  • Page 50: Repeaters

    OS no. repeater with housing XD509 Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37, Switzerland by its Authorized Representative: Automation and Control Solutions Honeywell GmbH Böblinger Straße 17 D-71101 Schönaich...