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Matrix 2016 3x console Service Manual

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2 0 1 6 3 x c o n s o l e
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Summary of Contents for Matrix 2016 3x console

  • Page 1 2 0 1 6 3 x c o n s o l e s e R V I c e M A n U A l...

  • Page 2: Table Of Contents

    TAble of conTenTs cHAPTeR 1: seRIAl nUMbeR locATIon ............1 cHAPTeR 2: IMPoRTAnT sAfeTy InsTRUcTIons Electrical Requirements ..................... 2 cHAPTeR 3: PReVenTATIVe MAInTenAnce Recommended Cleaning Tips ..................3 Check for Damaged Parts ..................3 cHAPTeR 4: console oVeRlAy AnD WoRKoUT DescRIPTIon Console Description ....................

  • Page 3: Chapter 1: Serial Number Location

    cHAPTeR 1: seRIAl nUMbeR locATIon 1.1 seRIAl nUMbeR locATIon console serial number location seRIAl nUMbeR locATIon...

  • Page 4: Electrical Requirements

    110 V UnITs All Matrix 3x, 5x, 7xe and 7xi 110 V bikes require the use of a 100-125 V, 60 Hz and a 15 A “Dedicated Circuit”, with a non-looped (isolated) neutral/ground for power. This outlet should be a NEMA 5-15R and have the same configuration as the plug.

  • Page 5: Chapter 3: Preventative Maintenance

    3.2 cHecK foR DAMAgeD PARTs Do noT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. MAInTAIn lAbels AnD nAMePlATes. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement.

  • Page 6: Chapter 4: Console Overlay And Workout Description

    A3x console sHoWn 3x console DescRIPTIon The Matrix machine is inspected before it is packaged. It is shipped in two pieces: the base and the console. Carefully unpack the unit and dispose of the box material. Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use.

  • Page 7: Workout Setup Steps - Manual

    cHAPTeR 4: console oVeRlAy AnD WoRKoUT DescRIPTIon 4.3 WoRKoUT seTUP sTePs - leVel bAseD PRogRAMs - conTInUeD 4.2 WoRKoUT seTUP sTePs - MAnUAl interVal traininG - The Interval Training program is a - Press to immediately begin a workout. Workout, resistance level based program that automatically adjusts the resistance of the level, and time will automatically go to default settings.

  • Page 8: Workout Setup Steps - Fitness Test

    cHAPTeR 4: console oVeRlAy AnD WoRKoUT DescRIPTIon 4.4 WoRKoUT seTUP sTePs - fITness TesT -- below for Huresa3x only Fitness test -The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub-maximal VO2 result. It is based on power output according to ACSM standards and was developed by the Cooper Institute© (www.cooperinstitute.org). User RPMs must remain between 60-80 RPM during the test.
  • Page 9 cHAPTeR 4: console oVeRlAy AnD WoRKoUT DescRIPTIon 4.4 WoRKoUT seTUP sTePs - fITness TesT - conTInUeD -- below for c3x only Fitness test (WFi) - The WFI (Wellness Fitness Initiative) protocol is a test used by firefighters in a series of intervals lasting a maximum of 16 minutes, where the speed is increased every minute until the Target Heart Rate is exceeded for 15 seconds.

  • Page 10: Workout Setup Steps - Target Heart Rate

    Heart rate 3x consoles equipped with xID workout tracking allow users to - The Matrix H5x-05 Bike comes with login and record their workouts by entering their xID and 4-digit standard digital contact heart rate sensors and are POLAR telemetry passcode.

  • Page 11: Chapter 5: Manager Mode

    cHAPTeR 5: MAnAgeR MoDe 5.1 MAnAgeR MoDe oVeRVIeW 1) To enter Manager Mode, press number key "ENTER, 1, 0, 0, 1, ENTER" on the number keypad. Manager Mode will appear on the display. 2) To scroll through the list of options in Manager Mode, use the UP and DOWN LEVEL keys. Each of the custom settings will show on the display. 3) To select a custom setting, press the ENTER key when the desired setting is shown.
  • Page 12 Turkish and Polish. HURESAC Erase EEPROM Erase language data in EEPROM. Logo HURESAC Default Logo Matrix This option allows the user to select the screen header from a list.. HURESAC Import Logo Import logo from USB to console. HURESAC Erase EEPROM...
  • Page 13 cHAPTeR 5: MAnAgeR MoDe 5.1 MAnAgeR MoDe oVeRVIeW - conTInUeD Table 1 - Time Zone list Time Zone country code country code country code country code Asia/Kabul America/Chicago Asia/Jerusalem Pacific/Apia America/Anchorage America/Monterrey Asia/Seoul Asia/Bangkok Asia/Kuwait Asia/Shanghai Atlantic/South Georgia Asia/Singapore Asia/Muscat Africa/Nairobi America/Denver Africa/Harare...

  • Page 14: Chapter 6: Engineering Mode

    cHAPTeR 6: engIneeRIng MoDe 6.1 engIneeRIng MoDe oVeRVIeW 1) To enter Engineering Mode, press number key "ENTER, 2, 0, 0, 1, ENTER" on the number keypad. Engineer Mode will appear on the display. 2) To scroll through the list of options in Engineering Mode, use the UP and DOWN LEVEL keys. Each of the custom settings will show on the display.

  • Page 15: Chapter 7: Service Mode / Test Mode

    cHAPTeR 7: seRVIce MoDe / TesT MoDe 7.1 seRVIce MoDe oVeRVIeW 1) To enter Service Mode, press number key "ENTER, 3, 0, 0, 1, ENTER" on the number keypad. Engineer Mode will appear on the display. 2) To scroll through the list of options in Service Mode, use the UP and DOWN LEVEL keys. Each of the custom settings will show on the display.

  • Page 16: Test Mode Overview

    cHAPTeR 7: seRVIce MoDe / TesT MoDe 7.2 TesT MoDe oVeRVIeW 1) To enter Test Mode, press number key "ENTER, 5, 0, 0, 1, ENTER" on the number keypad. Engineer Mode will appear on the display. 2) To scroll through the list of options in Test Mode, use the UP and DOWN LEVEL keys. Each of the custom settings will show on the display. 3) To select a custom setting, press the ENTER key when the desired setting is shown.

  • Page 17: Chapter 8: Troubleshooting

    cHAPTeR 8: TRoUblesHooTIng 8.1 elecTRIcAl DIAgRAMs HURes3x-02-c/A3x-03-c elecTRIcAl blocK DIAgRAM...
  • Page 18 cHAPTeR 8: TRoUblesHooTIng 8.1 elecTRIcAl DIAgRAMs - conTInUeD c3x-02-c elecTRIcAl blocK DIAgRAM...
  • Page 19 cHAPTeR 8: TRoUblesHooTIng 8.1 elecTRIcAl DIAgRAMs - conTInUeD H/P gRoUnD WIRe (HURes3x-02-c/A3x-03-c) PAUse sensoR WIRe (HURes3x-02-c/A3x-03-c) Pause sensor wire (HuresaC3x-C) Usb WIRe (HURes3x-02-c/A3x-03-c)
  • Page 20 cHAPTeR 8: TRoUblesHooTIng 8.1 elecTRIcAl DIAgRAMs - conTInUeD qUIcKly Key WIRe (HURes3x-02-c/A3x-03-c) qUIcKly Key WIRe (c3x-02-c)
  • Page 21 cHAPTeR 8: TRoUblesHooTIng 8.1 elecTRIcAl DIAgRAMs - conTInUeD DIgITAl coMM WIRe (HURes3x-02-c/A3x-03-c) PlUse boARD seT (HURes3x-02-c/A3x-03-c)
  • Page 22 cHAPTeR 8: TRoUblesHooTIng 8.1 elecTRIcAl DIAgRAMs - conTInUeD PRogRAM KeyPAD- HURe3x-02-c...
  • Page 23 cHAPTeR 8: TRoUblesHooTIng 8.1 elecTRIcAl DIAgRAMs - conTInUeD PRogRAM KeyPAD- A3x-03-c...
  • Page 24 cHAPTeR 8: TRoUblesHooTIng 8.1 elecTRIcAl DIAgRAMs - conTInUeD PRogRAM KeyPAD- s/c3x-02-c...
  • Page 25 cHAPTeR 8: TRoUblesHooTIng 8.1 elecTRIcAl DIAgRAMs - conTInUeD enTeRTAInMenT KeyPAD (HURes3x-02-c/A3x-03-c/c3x-02-c) +3.3...

  • Page 26: Error Codes List

    cHAPTeR 8: TRoUblesHooTIng 8.2 eRRoR coDes lIsT 01XX: Motor Errors CODE CLASS DESCRIPTION MACHINE SOLUTION a. It occurs when the calibration time is too long or the calibration distance is too short. Incline calibration 01A1 b. Disconnect the incline tube from the frame. Turn on power and run auto calibration. error - If console still shows error, replace incline motor.
  • Page 27 cHAPTeR 8: TRoUblesHooTIng 8.2 eRRoR coDes lIsT 01XX: Motor Errors - continued CODE CLASS DESCRIPTION MACHINE SOLUTION a. Check the incline motor wire connection between the incline and LCB. b. Check to see if incline value changes on display when up/down keys are pressed (pins 1 &...
  • Page 28 cHAPTeR 8: TRoUblesHooTIng 8.2 eRRoR coDes lIsT - conTInUeD 02XX: LCB Errors - continued CODE CLASS DESCRIPTION MACHINE SOLUTION a. Check the power extend wire connection between the brake and LCB for any dam- age. 02BE DC brake error. b. Check to see if the stairs will move when you are in the stop position. If yes, replace the brake.
  • Page 29 cHAPTeR 8: TRoUblesHooTIng 8.2 eRRoR coDes lIsT - conTInUeD 02XX: LCB Errors - continued CODE CLASS DESCRIPTION MACHINE SOLUTION The receiver discon- a. Check the connection of the control zone extension cable from the LCB to the control 02C6 nected from control zone.
  • Page 30 cHAPTeR 8: TRoUblesHooTIng 8.2 eRRoR coDe lIsT - conTInUeD 03XX: UCB Errors - continued CODE CLASS DESCRIPTION MACHINE SOLUTION Correct packet but a. Enter the Engineer mode disable B Level Error, bypass CLASS A and B error 0345 LCB without the Console code.

  • Page 31: Chapter 9: Parts Replacement Guide

    cHAPTeR 9: PARTs RePlAceMenT gUIDe 9.1 console RePlAceMenT 1) Remove the 5 screws holding the console to the frame (Figure A). 2) Disconnect the console cable, ground cable and HR connections from the defective console and remove the console (Figure B). fIgURe A fIgURe b --for A/e 3x console only...

  • Page 32: Handlebar Replacement

    cHAPTeR 9: PARTs RePlAceMenT gUIDe 9.2 console KeyPAD/oVeRlAy RePlAceMenT 1) Remove the console as outlined in Section 9.1. 2) Remove the 6 screws holding on the back cover of the console and remove it (Figure A). 3) Remove the 2 screws holding the front of the console to the back and split the 2 halves (Figure B). fIgURe b fIgURe A 3) Unplug the faulty keypad from the UCB - 2 ribbon cables for program (Figure C) and 1 ribbon cable for entertainment (Figure D).
  • Page 33 cHAPTeR 9: PARTs RePlAceMenT gUIDe 9.2 console KeyPAD/oVeRlAy RePlAceMenT - conTInUeD 5) Clean the console area with alcohol to remove any left over adhesive (Figure G & H). fIgURe H fIgURe g 6) Peel the backing off of the new keypad (Figure I & J). fIgURe J fIgURe I 7) Slide the ribbon cables through the slots in the console faceplate (Figure K &...
  • Page 34 cHAPTeR 9: PARTs RePlAceMenT gUIDe 9.2 console KeyPAD/oVeRlAy RePlAceMenT - conTInUeD 8) Plug the ribbon cables into the UCB (Figure M & N). fIgURe M fIgURe n 9) Carefully line up the new keypad to the outline in the console faceplate (Figure O & P). fIgURe o fIgURe P 10) Peel the backing off of the new overlay (Figure Q &...
  • Page 35 cHAPTeR 9: PARTs RePlAceMenT gUIDe 9.2 console KeyPAD/oVeRlAy RePlAceMenT - conTInUeD 10) Carefully line up the new overlay to the outline in the console faceplate. Once it is in place, press down on the overlay so that the adhesive on the overlay bonds to the keypad (Figure S & T). fIgURe T fIgURe s 11) Reverse Steps 1-2 to re-assemble the console.

  • Page 36: Testing The Unit

    cHAPTeR 9: PARTs RePlAceMenT gUIDe 9.3 TesTIng THe UnIT once THe UnIT oR RePlAceMenT PART Is fUlly InsTAlleD AnD AsseMbleD AnD PRoPeRly PlAceD on THe flooR, Use THe folloWIng InsTRUcTIons To seTUP AnD TesT THe MAcHIne: --for H/U/R/e/s/A3x-c 1) Enter Manager Mode and input the serial number of the console and frame. Also set the Machine Type and verify that the Date and Time are correct.

  • Page 37: Chapter 10: Specifications And Assembly Guide

    cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.1 WIfI InsTAllATIon 1. HUResAc3x WIfI set assembly main comPonent list oF WiFi set (Part number #1000366472) Item Parts number Description Q’ty 1000385415 Control Board;;;HF-A11-0;V2.049;;; 1000385417 Control Board;;;V5.0;V2.049;;HF-A11-0; WIFI Aerial;;;;;NB098-2400- 1000385418 300PEX;;HF-A1 1000385725 Foam Tap;;;41x11;;3M 4945; 0000086721 SCREW;RND;M2X0.5PX6L;;PH;;BZN;;...
  • Page 38 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.1 WIfI InsTAllATIon - conTInUeD 1) Plug in the WiFi board (item #1.1 in the table) to the UCB and use the 2 screws (item #2 in the table) to fix it (Figure A). 2) Stick the foam tape (item #1.3 in the table) on the front cover (Figure B).
  • Page 39 Step 2: Check your AP data and and modifying SSID & Key (password) required by facility Access Point (AP) to 'wifi_set.cfg' files. Once this is completed, put the 'wifi_set.cfg' file to USB flash drive (the access should read \MATRIX\FW\ - Figure B).
  • Page 40 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.1 WIfI InsTAllATIon - conTInUeD 2. How to set up the “WIfI” function - continued A. Set up 3X console WIFI function by USB - continued 2). Install WiFi config software for WiFi connection - continued Step 6: Press the <- key on the number keypad to back.
  • Page 41 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.1 WIfI InsTAllATIon - conTInUeD 2. How to set up the “WIfI” function B. Set up 3X console WIFI function by smart phone 1). Set up AP mode of console Step 1: Enter Manager Mode by pressing ‘enter, 1, 0, 0, 1, enter’. Step 2: Press the Level UP and DOWN keys to select “Internet”...
  • Page 42 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.1 WIfI InsTAllATIon - conTInUeD 2. How to set up the “WIfI” function B. Set up 3X console WIFI function by smart phone - continued On your smart phone: Step 8: Select available wireless network, key in the wireless network password and press the Connect key on the screen (Figure G). Step 9: When the screen shows "connection of your machine to SSID was successful", the WiFi setup of console is succeeded (Figure H).
  • Page 43 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.1 WIfI InsTAllATIon - conTInUeD 2. How to set up the “WIfI” function - continued C. Console Wi-Fi function test Step 1: Enter Manager mode-> Internet -> MAC ID (Figure A). Step 2: If WiFi Module was installed correctly, the screen will show the MAC ID data (Figure B). fIgURe A fIgURe b Step 3: Enter Manager mode->...
  • Page 44 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.1 WIfI InsTAllATIon - conTInUeD 2. How to set up the “WIfI” function - continued C. Console Wi-Fi function test - continued Step 6: When done, from the home screen on the console, press “Enter 3 0 0 1 Enter” to go to Service Mode. Select Asset Management setting is “Enable”...

  • Page 45: Huresa3X Mye Tv Bracket Installation

    cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.2 HUResA3x Mye TV bRAcKeT InsTAllATIon follow the instructions below to install the TV and bracket. Use the instructions in the entertainment owner's Manual to program the TV after installation. 1) Remove the console as outlined in Section 9.1. 2) Remove the 6 screws holding on the back cover of the console and remove it (Figure A).
  • Page 46 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.2 HUResA3x Mye TV bRAcKeT InsTAllATIon - conTInUeD 7) Plug the TV controller wire into the UCB (Figure G). 8) Use the 6 screws removed in Step 2 & 3 to re-attach the 2 halves of the console Figure (H). fIgURe g fIgURe H 9) Route the coax cable through the hole in back of the console (Figure I).
  • Page 47 16) Install the console back cover using the 2 screws removed in Step 1 (Figure R). noTe: Make sure to route the wiring through the holes in the back cover so that none of the wiring is pinched. The MATRIX logo portion of the back cover will not be used with a TV bracket.
  • Page 48 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.2 HUResA3x Mye TV bRAcKeT InsTAllATIon - conTInUeD 17) Secure the MYE TV to the TV bracket with 4 screws (Figure S). 18) Plug TV power and controller cables to MYE TV (Figure T). fIgURe s fIgURe T 19) Secure the TV back cover to the MYE TV with 4 screws (Figure U).

  • Page 49: C3X Mye Tv Bracket Installation

    cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.3 c3x Mye TV bRAcKeT InsTAllATIon 1) Remove the console as outlined in Section 9.1. 2) Remove the 6 screws holding on the back cover of the console and remove it (Figure A). 3) Remove the 2 screws holding the front of the console to the back and split the 2 halves (Figure B). fIgURe A fIgURe b 4) Unplug the entertainment keypad ribbon cable from small board and remove the front service cover (Figures C &...
  • Page 50 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.3 c3x Mye TV bRAcKeT InsTAllATIon - conTInUeD 7) Plug the E-PORT extended wire into the UCB (Figure G). 8) Use the 8 screws removed in Step 2 & 3 to re-attach the 2 halves of the console Figure (H). fIgURe g fIgURe H 9) Route the TV power extended wire and E-PORT extended wire through the hole in back of the console (Figure I).
  • Page 51 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.3 c3x Mye TV bRAcKeT InsTAllATIon - conTInUeD 12) Make sure that the three wires have enough length protruding so that they can connect to the MYE TV (Figure N). fIgURe M fIgURe n 13) Continue to route the three wires through the hole of TV bracket (Figure O).
  • Page 52 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10.3 c3x Mye TV bRAcKeT InsTAllATIon - conTInUeD 17) Secure the MYE TV on the TV bracket with 4 screws (Figure S). 18) Install the TV back cover onto the MYE TV and secure it with 4 screws (Figure T). fIgURe s fIgURe T 19) Connect the TV control wire, TV power extended wire and other wires to the console (Figure U).

  • Page 53: Club Logo Installation

    R&D. Name Display Mode Logo 1 Logo 2 Scoll Logo 1 and then MATRIX Matrix full logo M logo show logo 2 stationary BENDUNNE Scoll Logo 1 GYMS GOLD'S...
  • Page 54 3x console club logo file is not ready, below just shows how to import club logo to console. 1. Create a file on the USB drive. The folders should be MATRIX\FW\PATTERN (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called PATTERN - Figure A).

  • Page 55: Rf900/863 Receiver Installation

    cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10. 5 Rf900/863 ReceIVeR InsTAllATIon A. Service Tools & Accessories: 1. Transmitter set (MWT-S8 800MHzor MWT-S9 900MHz) - Figure A 2. Receiver set (MC3R-98; 863MHz/900 MHz) - Figure B 3. Programmer set (MWC5-PRG; 800MHz/900MHz) - Figure C fIgURe o fIgURe P fIgURe q...
  • Page 56 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10. 5 Rf900/863 ReceIVeR InsTAllATIon - conTInUeD b. HUResAc3x Rf900/863 Receiver Assembly 1. Connect the Transmitter, TV or other audio sources, receiver, console (Figure A). Note: Connect receiver cable to CSAFE port of console (Figure B).
  • Page 57 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10. 5 Rf900/863 ReceIVeR InsTAllATIon - conTInUeD c. scan Transmitter channels by Programmer (The details please see Mye operation manual) 1. Press and hold the Channel Down and Volume Up buttons simultaneously for three seconds until "P-1" appears on the display (Figure A). 2.
  • Page 58 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10. 5 Rf900/863 ReceIVeR InsTAllATIon - conTInUeD D. send a Preset Program from Programmer to a Receiver The programmer has the ability to CLONE your presets and send the program to any receiver. 1. Confirm your program is saved in the Programmer and is ready to be cloned. 2.
  • Page 59 cHAPTeR 10: sPecIfIcATIons AnD AsseMbly gUIDe 10. 5 Rf900/863 ReceIVeR InsTAllATIon - conTInUeD e. console setup for Audio Receiver 1. Press ENTER, 1, 0, 0, 1, ENTER to enter Manager Mode, and set the Input Source to REMOTE TV (Figure A ~ C). 2.

  • Page 60: Chapter 11: Software Upgrade Guide

    30 seconds to allow the machine to completely power down. 1. Create a file on the USB flash drive which will be used. The folders should be MATRIX\FW\UCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called UCB - Figure A).

  • Page 61: Software Upgrade Instructions For Lcb

    30 seconds to allow the machine to completely power down. 1. Create a file on the USB flash drive which will be used. The folders should be MATRIX\FW\LCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called LCB - Figure A).
  • Page 62 noTes...
  • Page 63 MATR Ix fITn e ss sy s Te M s c oR P. 1610 LANDMARK D R IV E C OTTAG E G R OV E WI 535 27 U S A ReV. 01...

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