Intense Cycles ACV User Manual

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Summary of Contents for Intense Cycles ACV

  • Page 1 ACV...
  • Page 2: Introduction / Registration

    Our team of designers, engineers and product experts are focused on one thing every ACV = Air. Cushioned. Vehicle..…and that’s how it rides. This Enduro minded ride is day: your experience on the bike. We build bikes that are as thrilling to look at as they Intense Cycles first offering with a 1X specific frame design.
  • Page 3: Table Of Contents

    introduction / registration frame features / component spec Geometry exploded view and b.o.m. Assembly torque chart setup maintenance I N T E N S E C Y C L E S...
  • Page 4: Frame Features / Component Spec

    frame Frame Features // • Adjustable Travel: 4.5" to 5" (115mm OR 130mm) • 27.5+” Wheel size features / • 5.3 lbs / 2,420 grams = Standard frame w/ alloy link, no shock, size m • Tapered Head Tube • Monocoque front triangle •...
  • Page 5: Geometry

    Stack: 620 mm/ 24.4” 628 mm / 24.7” 640 mm/ 25.2” 645 mm/ 25.4” Component spec NOTE the Acv is designed around the use of BB Height: 334 mm/ 13.15” 334 mm/ 13.15” 334 mm/ 13.15” 334 mm/ 13.15” single chain ring. Use of a double or Seat Tube Angle (Effective): 73.8˚...
  • Page 6: Exploded View And B.o.m

    exploded view and b.o.m. A C V u s e r m a n u a l...
  • Page 7 MAX Radial Bearing Bolt Main Pivot 1.5t 7 Nm / Guard Flack Rear Bolt Main Pivot 130791 500260 Flack Guard ACV Rear Strut Expander Blk 60 in-lbs Strut 11 Nm / Guard Flack DT 500262 Flack Guard ACV Down Tube...
  • Page 8: Assembly

    Assembly P R E F A C E // Service and maintenance on an Intense bicycle requires special tools, abilities and knowledge of working on bicycles. It is always recommended to use an authorized Intense dealer for service and maintenance. Always wear eye protection. It is critical to use the proper tools, loctite, grease and torque specs during assembly.
  • Page 9 C O N N E C T I N G T O P L I N K T O F R O N T T R I A N G L E // C O N N E C T I N G B O X L I N K T O F R O N T T R I A N G L E // Holding top link (#130762) with Using upper pivot axle (#130780), Hold bearing caps (#130778) with...
  • Page 10 C O N N E C T I N G R E A R T R I A N G L E C O N N E C T I N G R E A R T R I A N G L E T O B O X L I N K // T O T O P L I N K // Follow previous step to connect rear...
  • Page 11 125 in/lbs (IMAGE #16). adjustable travel NOTE the top link of the Acv features dual mounting positions. The Upper shock mounting hole on top link is for LONG travel, the lower hole is for SHORT travel. for more information see the set up guide on page 14.
  • Page 12 INSTALLING ADJUSTER CONES ON LOWER LINK // INSTALLING DERAILLEUR HANGER // Grease and install adjuster cone Torque M6x22mm (#410009) to 14 NM Grease outer edges of derailleur hanger Torque derailleur bolt (#130792) to (#130807) into head of main pivot or 125 in/lbs (IMAGE #19). (#130790) and loctite derailleur bolt 11NM or 100 in/lbs (IMAGE #22).
  • Page 13: Torque Chart

    M5 HEX 14 Nm / 125 in/lbs Achieving proper torque is vital to ensuring the safe performance and function of the Acv carbon frame. Failure to do so could result in sub- optimal performance of your frame 11NM or 100 in/lbs as well as premature wear and tear of individual parts.
  • Page 14: Setup

    set up upper mount lower mount seatpost adjustable travel make sure to insert seat post at least upper mount: 130mm 4” into the main frame. Anything less lower mount: 115mm than this amount could cause damage to the frame or even failure. A C V u s e r m a n u a l...
  • Page 15: Shock Setup

    20% when sitting on the bike Fork Sag 25-30% when sitting on the bike rock shox monarch rt3 200x51mm SHOCK: ACV Pro Rock Shox Monarch RT3 200x51 mm DB2 MM S 320 SHOCK: ACV Foundation Rock Shox Monarch R 200x51 mm DB2 MM S 320...
  • Page 16 A C V u s e r m a n u a l...
  • Page 17 I N T E N S E C Y C L E S...
  • Page 18: Maintenance

    Look for cracks, dents or loose fibers. If you discover damage in any degree it’s best to have your frame inspected by a qualified Intense Cycles dealer. Any direct impact to the frame can cause serious structural damage. • Use high grade waterproof grease on seat post, BB and head set bearing contact areas with the carbon.
  • Page 19: Maintenance Schedule

    maintenance Schedule* 500 Miles or 2000 Miles or 6 4000 Miles or Action Every Ride 1 Month Months 1 Year Tires Check air pressure, inspect tread and sidewalls for tears and punctures Chain Brush off and lubricate Brakes Squeeze brakes and confirm function General Clean complete bike of mud and debris Headset...
  • Page 20 w w w . I N T E N S e C Y C L E S . c o m p h o n e : (9 5 1) - 2 9 6 - 9 5 9 6 C u s t o m e r S e r v i c e : c s @ i n t e n s e c y c l e s . c o m G e n e r a l I n f o : i n f o @ i n t e n s e c y c l e s .

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