Ingersoll-Rand PE30X-XXX-XXX-C Operator's Manual

Ingersoll-Rand PE30X-XXX-XXX-C Operator's Manual

3" diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material op-
tions.
637303-XX for fl uid section repair (see page 4). NOTE: This kit also
contains several air motor seals which will need to be replaced.
637374-X major air valve assembly (see page 7).
637421 for air section repair (see page 6).
PUMP DATA
Models . . . . . . . . . . . . . . . . . see Model Description Chart for "-XXX"
Pump Type . . . . . . . . . . . . . Metallic Air Operated Double Diaphragm
Material . . . . . . . . . . . . . . . . see Model Description Chart
Weight . . PX30A-XAX-XXX-C . . . . . . . . . . . . 129.5 lbs (58.8 kgs)
PX30A-XCX-XXX-C . . . . . . . . . . . . 216.6 lbs (98.2 kgs)
PX30A-AHX-XXX-C, -BHX . . . . . 249.8 lbs (113.3 kgs)
PX30A-ASX-XXX-C, -BSX . . . . . . 228.8 lbs (103.8 kgs)
PX30A-FHX-XXX-C . . . . . . . . . . . . 269.6 lbs (122.3 kgs)
PX30A-FSX-XXX-C . . . . . . . . . . . . 245.6 lbs (111.4 kgs)
(add 40.0 lbs [18.2 kg] for stainless steel air motor section)
Maximum Air Inlet Pressure . . . . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Material Inlet Pressure . . . . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Flow Rate . . . . . . . . . . . . . . . . . . . 237 g.p.m. (897 l.p.m.)
fl ooded inlet . . . . . . . . . . . 275 g.p.m. (1041 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g. . . . . 2.8 gal. (10.6 lit.)
Maximum Particle Size . . . . . . . . . . . . . . . . 3/8" dia. (9.5 mm)
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM . . . . . . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . see page 8
Mounting Dimensions . . 10-5/32" x 12-1/16" (258 mm x 306 mm)
Noise Level @ 70 p.s.i., 50 c.p.m.
Tested with 67263 muffl er assembly installed.
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
www.ingersollrandproducts.com
3" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
. . . . . . 83.0 db(A)
) to meet the intent of ANSI
Aeq
© 2011
CCN 15227648
PD30X-XXX-XXX-C
PE30X-XXX-XXX-C
MODEL DESCRIPTION CHART
Electronic Interface
D - None
E - Available
Air Motor / Air Cap Material
A - Aluminum / Aluminum
S - Stainless steel / Stainless steel
Fluid Connection
A - 3 - 8 N.P.T.F. - 1
B - Rp 3 (3 - 11 BSP parallel)
F - 3" ANSI / DIN Flange
Fluid Cap & Manifold Material
A - Aluminum
H - Hastelloy®- C
C - Cast Iron
S - Stainless steel
Hardware Material
P - Carbon steel
S - Stainless steel
Seat Material
A - Santoprene
H - Hard 440 stainless steel
C - Hytrel
K - Kynar PVDF
E - Carbon steel
L - Hastelloy - C
F - Aluminum
S - 316 Stainless steel
G - Nitrile
Ball Material
A - Santoprene
T - PTFE
C - Hytrel
V - Viton
G - Nitrile
Diaphragm Material
A - Santoprene
G - Nitrile
B - Santoprene (backer)
T - PTFE / Santoprene
C - Hytrel
V - Viton
Fluid Section Service Kit Selection
Example: Model #PD30A-ACS-SVT-C
Fluid Section Service Kit # 637303-VT
RELEASED:
2-9-05
REVISED:
1-16-11
(REV. 07)
Figure 1
P X 30 X - X X X - X X X - C
PD30X - XXX - X X X - C
637303 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand PE30X-XXX-XXX-C

  • Page 1 OPERATOR’S MANUAL PD30X-XXX-XXX-C PE30X-XXX-XXX-C INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 2-9-05 3" DIAPHRAGM PUMP REVISED: 1-16-11 (REV. 07) 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
  • Page 2: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. Obtain Material Safety Data Sheets on all materials from EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS the supplier for proper handling instructions. STATIC SPARK HAZARDOUS PRESSURE EXPLOSION HAZARD.
  • Page 3: General Description

    Hytrel® and Viton® are registered trademarks of the DuPont Company Loctite® is a registered trademark of Henkel Loctite Corporation Kynar® is a registered trademark of Arkema Inc. Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. ARO® is a registered trademark of Ingersoll-Rand Company Lubriplate®...
  • Page 4 PARTS LIST / PX30X-XXX-XXX-C FLUID SECTION 637303-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart below) and items 3, 19, 70, 144, 175, 196 (listed below) and 174 and 94276 Lubriplate FML-2 grease (page 6). SEAT OPTIONS PX30X-XXX-XXX-C BALL OPTIONS PX30X-XXX-XXX-C “21”...
  • Page 5 PARTS LIST / PX30X-XXX-XXX-C FLUID SECTION COLOR CODE Diaphragm Ball Material Color Color Hytrel Cream Cream Nitrile Black Red (•) Santoprene Santoprene Green N / A (backup) PTFE White White Viton Yellow (-) Yellow (•) (-) Stripe (•) Dot FOR THE AIR MO- TOR SECTION, SEE Torque Sequence PAGES 6 &...
  • Page 6: Air Motor Parts

    PARTS LIST / PX30X-XXX-XXX-C AIR MOTOR SECTION Indicates parts included in 637421 air section service kit shown below and items (70), (144), (175) and (180) shown on page 4. AIR MOTOR PARTS Item Description Qty Part No. Item Description Qty Part No. (size) (size) 101 Center Body...
  • Page 7 PARTS LIST / PX30X-XXX-XXX-C AIR MOTOR SECTION Substitute these “O“ rings for PILOT VALVE (166) gasket on models PX30S- XXX-XXX-C. PART GROUP Optional 94117 Muffler MAJOR VALVE Figure 3 ASSEMBLY TORQUE REQUIREMENTS LUBRICATION / SEALANTS NOTE: DO NOT OVERTIGHTEN FASTENERS. Apply Lubriplate FML-2 grease to all “O”...
  • Page 8: Troubleshooting

    TROUBLE SHOOTING Product discharged from exhaust outlet. Low output volume, erratic fl ow or no fl ow. Check for diaphragm rupture. Check air supply. Check tightness of (14) cap screw. Check for plugged outlet hose. Check for kinked (restrictive) outlet material hose. Air bubbles in product discharge.

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