Vertiv Challenger 3000 Manual
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Vertiv Challenger 3000 Manual

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Challenger 3000 w/ iCOM
While every precaution has been taken to ensure accuracy and completeness in this manual,
Vertiv Co. assumes no responsibility, and disclaims all liability for damages resulting from
use of this information or for any errors or omissions.
© 2016 Vertiv Co. All rights reserved throughout the world. Specifications are subject to
change without notice.
® Vertiv and the Vertiv logo are the registered trademarks of the Vertiv Co.

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Summary of Contents for Vertiv Challenger 3000

  • Page 1 Vertiv Co. assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2016 Vertiv Co. All rights reserved throughout the world. Specifications are subject to change without notice.

  • Page 2: Table Of Contents

    Table of Contents Product Description ................1 Model Number Definition ..............2 Blower/Motor Section ................3 3.1. Blower .................... 3 3.2. Motor ....................3 Coil Section ..................5 4.1. 3T Upflow ..................5 4.1.1. Chilled Water ................5 4.1.2. R-407C..................5 4.2.
  • Page 3 Challenger 3000 w/ iCOM Humidifier Section ................43 10.1. Drain Options ................43 10.2. Infrared ..................44 10.2.1. IR Assembly ................45 10.2.2. 009261 Socket Assembly ............46 10.2.3. 035-0342 Hum Reset Safety ............46 10.2.4. Valve Solenoid Autoflush ............46 10.2.5.

  • Page 4: Product Description

    Product Description 1. Product Description Liebert Challenger 3000 is available in 10.5 and 17.5 kW (3 and 5 tons) capacities, 60 Hz and 50 Hz models. Air cooled, water cooled, glycol cooled, GLYCOOL™ and chilled water configurations. Upflow and downflow models available.

  • Page 5: Model Number Definition

    Challenger 3000 w/ iCOM 2. Model Number Definition - 2 - September 2011...

  • Page 6: Blower/Motor Section

    Blower/Motor Section 3. Blower/Motor Section 3.1. Blower Item - Type Part # Description Type B-0080 BUSHING PULLEY H 1"DIA 136589P1 BLOWER W/H A12-06ATX1.00 CL2 136590P1 BLOWER W/H A12-09ATX1.00 CL2 136591P1 SHAFT 19.25 X 1.00 CLASSII 197699P1 BEARING PILLOW BLOCK 1" DIA 3.2.
  • Page 7 Challenger 3000 w/ iCOM Item Part # Description Quantity B13-0310 MOTOR 1.0HP 575-3-60 INTOL B-2210 MOTOR 1.5HP 190/380-3-60 B-1740 MOTOR 1.5HP 200/208 E+ OPD B-0910 MOTOR 1.5HP 200/380/400-3-50 B-1090 MOTOR 1.5HP 220/380-3-50 B-1750 MOTOR 1.5HP 230/460 E+ OPD 1.5HP 136746P3 MOTOR 1.5HP 575 HI EFF...

  • Page 8: Coil Section

    Coil Section 4. Coil Section 4.1. 3T Upflow 4.1.1. Chilled Water Item Part # Description Quantity 136653G4 COIL CW ASSY C3000 U 136653G2P COIL CW ASSY C3000 U HERESITE 136688G4 COIL CW ASSY 3T W/HWRH U 136631G1 PAN DRAIN COIL U C3000 4.1.2.
  • Page 9 Challenger 3000 w/ iCOM - 6 - September 2011...

  • Page 10: Downflow

    Coil Section 4.2. 3T Downflow 4.2.1. Chilled Water Quantity Item Part # Description 136653G1 COIL CW ASSY C3000 D 136653G3P COIL CW ASSY C3000 D LIBCOTED 136688G1 COIL CW ASSY 3T W/HWRH D 136778G1 PAN DRAIN COIL C3000 4.2.2. R-407C Item Part # Description...

  • Page 11: Upflow

    Challenger 3000 w/ iCOM 4.3. 5T Upflow 4.3.1. Chilled Water Item Part # Description Quantity 136977G4 COIL CW ASSY C3000 5T U 136977G2P COIL CW ASSY C3000 5T U HERE 136689G4 COIL CW ASSY 5T W/HWRH U 136631G1 PAN DRAIN COIL U C3000 4.3.2.

  • Page 12: Downflow

    Coil Section 4.4. 5T Downflow 4.4.1. Chilled Water Quantity Item Part # Description 136977G1 COIL CW ASSY C3000 5T D 136977G3P COIL CW ASSY C3000 5T D HERE 136689G1 COIL CW ASSY 5T W/HWRH D 136778G1 PAN DRAIN COIL C3000 4.4.2.

  • Page 13: Compressor Section

    Challenger 3000 w/ iCOM 5. Compressor Section 5.1. Scroll Voltage Quantity Item Part # Description 176751P1 COMP SCRL ZR47KCE-TF5 W/O ROTA 200/235 176751P2 COMP SCRL ZR47KCE W/O ROTA POE 380/420 176751P5 COMP SCRL ZR47KCE-TF7 W/O ROTA 1 – 3T 179860P1...

  • Page 14: Digital Scroll

    Compressor Section 5.2. Digital Scroll Item Part # Description Quantity 193788P1 COMP SCDG ZRD42KCE-TFD SWEAT 1 – 3T 180406P1 COMP SCDG ZRD49KCE-TF5 W/ ROTA 180406P2 COMP SCDG ZRD49KCE-TFD W/ ROTA 178013P1 COMP SCDG ZRD61KCE-TF5 W/ROTA 178013P2 COMP SCDG ZRD61KCE-TFD W/ROTA 178013P3 COMP SCDG ZRD61KCE-TFE W/ROTA 1 –...

  • Page 15: Condenser Section

    Challenger 3000 w/ iCOM 6. Condenser Section Type Quantity Item Part # Description 128159P1 CONDENSER COAXIAL 128159P2 CONDENSER COAXIAL 90/10 CU-NI 136696P1 VALVE H2O REG 2WAY 3/4" UB 136698P1 VALVE H2O REG 3WAY 3/4" UB 185660P13 VALVE MBV 2W 1" BLM 24V...
  • Page 16 September 2011 - 13 -...

  • Page 17: Electrical Section

    Challenger 3000 w/ iCOM 7. Electrical Section 7.1. EP Controls Quantity Item Part # Description 416761G1 PWA ENV ICOM CTRL LARGE 135637P5 FUSE KIT QTY 6-4A/2-3A NON-TD 135637P6 FUSE KIT QTY 6-6A/2-3A NON-TD 417341G1 PWA ENV GLOBAL FUSE BOARD 135409P2 FUSE GLASS 250V 4AMP .25X1.25...

  • Page 18: Ep Display

    Electrical Section 7.2. EP Display Item Part # Description Quantity 180632G2 DISPLAY ASSY LRG GR LED GL 180633G1 DISPLAY ASSY LRG SM GR ICOM 179747P2 DISPLAY BEZEL NO LOGO 179751P1 DISPLAY CRADLE LARGE GLOBAL 181898P1 COUPLER XOVER CAT5E RJ45 F/F September 2011 - 15 -...

  • Page 19: Ep Compressor

    Challenger 3000 w/ iCOM 7.3. EP Compressor - 16 - September 2011...
  • Page 20 Electrical Section Item Part # Description Type Voltage FUSED 200/230 CONTACTOR 136233P1 3P30IND40RES24/50AUX 380/415 CONTACTOR 3PL 25/30 200//230 123273P1 NO/NC AUX 380//575 CB MCB 3P 240/415V 16A K 136241P10 380/415 CURVE CB MCB 3P 240/415V 25A K 136241P12 200/230 CURVE CB MCB 3P 240/415V 32A K 136241P13 200/230...

  • Page 21: Ep Backpanel

    Challenger 3000 w/ iCOM 7.4. EP Backpanel - 18 - September 2011...
  • Page 22 Electrical Section Voltage FUSED Item Part # Description E-362B TERM LUG MECH #14-2/0 1/4" 200/230 September 2011 - 19 -...
  • Page 23 Challenger 3000 w/ iCOM Item Part # Description Voltage FUSED 208/230 380/415 460/575 136240P3 CB MCB 2P 240/415V 1.6A K CURV 380/415 136240P4 CB MCB 2P 240/415V 2A K CURVE 380/415 200/230 136240P5 CB MCB 2P 240/415V 3A K CURVE...

  • Page 24: Ep Humidifier

    Electrical Section 7.5. EP Humidifier September 2011 - 21 -...
  • Page 25 Challenger 3000 w/ iCOM Item Part # Description Type Voltage FUSED CONTACTOR 230//415 136222P1 3P23IND/32RES24/50 Steam 200//415 CONTACTOR 3PL 24VCOIL 200/208 E-0110 25/30AMP 380//460 CONTACTOR 2PL 24VCOIL E-011B 25/35AMP 200/208 CONTACTOR 3PL 24VCOIL Steam 124501P1 15/20AMP 380//575 CB MCB 3P 240/415V 20A K...

  • Page 26: Ep Fan Coil

    Electrical Section 7.6. EP Fan Coil Item Part # Description Type FUSED E03-0170 RELAY 1P2T 24V 50/60HZ 3T/5T September 2011 - 23 -...

  • Page 27: Ep Motor

    Challenger 3000 w/ iCOM 7.7. EP Motor - 24 - September 2011...
  • Page 28 Electrical Section Item Part # Description Voltage FUSED 136221P1 CONTACTOR 3P16IND/21RES24/50 200//415 2/3HP 200/230 124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP 2/3HP 460/575 136241P10 CB MCB 3P 240/415V 16A K CURVE 200//415 E-1020 FUSEBLOCK 250V 3P 030A 2/3HP 200/230 136811P1 FUSEBLOCK BUSS JP600V 30A 3P 2/3HP 460/575 136821P12...

  • Page 29: Ep Reheat

    Challenger 3000 w/ iCOM 7.8. EP Reheat - 26 - September 2011...
  • Page 30 Electrical Section Item Part # Description Voltage FUSED CONTACTOR 200/230 9/15kW 136222P1 3P23IND/32RES24/50 380/415 9/15kW 200/230 9/15kW CONTACTOR 2PL 24VCOIL E-011A 380/415 9/15kW 20/30AMP 460/575 9/15kW 9/15kW 200/230 CONTACTOR 2PL 24VCOIL 9/15kW E-011B 380/415 25/35AMP 9/15kW 460/575 CONTACTOR 380/415 9/15kW 136222P1 3P23IND/32RES24/50 200/230...

  • Page 31: Ep Scr Reheat

    Challenger 3000 w/ iCOM 7.9. EP SCR Reheat Item Part # Description Voltage Quantity 200//230 9/15kW E-0110 CONTACTOR 3PL 24VCOIL 25/30AMP 380/415 9/15 kW 9/15kW 136303P1 FUSEBLOCK 250V 3P 060A SEMICON 200//230 15kW 136301P1 FUSEBLOCK 250V 3P 060A CL T...

  • Page 32: Ep Extra Common Alarm

    Electrical Section 7.10. EP Extra Common Alarm Quantity Item Part # Description E-2440 RELAY 4P2T 24VAC 125V MAXLOAD 132487P1 TERMLSTRIP SECTION 1 POS 132487P2 TERMLSTRIP SECTION END BARRIER September 2011 - 29 -...

  • Page 33: Ep Compressor / Main Fan Overload

    Challenger 3000 w/ iCOM 7.11. EP Compressor / Main Fan Overload Item Part # Description Quantity 124547P1 OVERLOAD RELAY W/B MNT 32A C-H - 30 - September 2011...

  • Page 34: Ep Reheat Humidifier Lockout

    Electrical Section 7.12. EP Reheat Humidifier Lockout Type Voltage Quantity Item Part # Description 132487P1 TERMLSTRIP SECTION 1 POS 132487P2 TERMLSTRIP SECTION END BARRIER 3T - WG 200/230 3/5T - WG 380/415 E-0130 RELAY 2P2T 24VAC COIL 5T - WG 200/230 5T - EOC 200/230...

  • Page 35: Ep Smoke Detector

    Challenger 3000 w/ iCOM 7.13. EP Smoke Detector Item Part # Description Quantity 124502P2 PWA SMOKE DET CNTL 24VDC 2CONN 132487P1 TERMLSTRIP SECTION 1 POS 132487P2 TERMLSTRIP SECTION END BARRIER - 32 - September 2011...

  • Page 36: Ep Firestat

    Electrical Section 7.14. EP Firestat Quantity Item Part # Description E-2350 FIRESTAT OPEN ON RISE September 2011 - 33 -...

  • Page 37: Ep Disconnect

    Challenger 3000 w/ iCOM 7.15. EP Disconnect Item Part # Description Type Quantity 1C18603P1 BRKT DISC K/M K-M (LOK/N/L) F02-2140 BRKT LKDISC OPER 225 S-T (N/L) 1C18354P1 COLLAR LKG DISC W/2 SCREWS KM K-M (Locking) S-T (Locking/ E-288A SW DISC LOKG HANDLE ROTARY...

  • Page 38: Terminal Strips

    Electrical Section 7.16. Terminal Strips Item Part # Description Quantity 132487P1 TERMLSTRIP SECTION 1 POS 132487P2 TERMLSTRIP SECTION END BARRIER September 2011 - 35 -...

  • Page 39: Intellislot

    Challenger 3000 w/ iCOM 7.17. Intellislot Quantity Item Part # Description OC485-LBDS KIT OC485-LBDS IS-WEBLBDS KIT IS-WEBLBDS 185110P1 BRKT INTELLISLOT C3000 UF 416911G2 PWA INTELLISLOT PWR SPLY DC IN 200509P1 ENCLOSURE INTELLISLOT 34 PIN - 36 - September 2011...

  • Page 40: Smoke Detector

    Electrical Section 7.18. Smoke Detector Quantity Item Part # Description 132487P1 TERMLSTRIP SECTION 1 POS 149110G1 SMOKE DETECTOR ENCLO ASSY 731L September 2011 - 37 -...

  • Page 41: T/H Sensor / Remote Sensor

    Challenger 3000 w/ iCOM 7.19. T/H Sensor / Remote Sensor Remote Sensors Part # Description Type 185176G03 EL SENSORS ICOM D C3K REM 030' 185176G04 EL SENSORS ICOM D C3K REM 060' 185176G05 EL SENSORS ICOM D C3K REM 090'...

  • Page 42: Exterior Section

    Exterior Section 8. Exterior Section 8.1. Accent Panel Item Part # Description Regular Heavy Gage 184138P1 PANEL FRT ACCENT D W/DISC 184138P2 PANEL FRT ACCENT D NO DISC 184153P1 PANEL ACCNT HVY G D W/DISC 184153P2 PANEL ACCNT HVY G D NODISC Item Part # Description...

  • Page 43: Upflow

    Challenger 3000 w/ iCOM 8.2. Upflow Item Part # Description Regular Heavy Gage 136607G2 PANEL REAR ASSY VRR 136607P1 PANEL REAR D/U 136685G1 PANEL REAR ASSY D/U HG 136685G2 PANEL REAR ASSY HG REAR RETURN 136608P1 PANEL SIDE RIGHT/LEFT D/U...

  • Page 44: Downflow

    Exterior Section 8.3. Downflow Item Part # Description Regular Heavy Gage 136607P1 PANEL REAR D/U 136685G1 PANEL REAR ASSY D/U HG 136608P1 PANEL SIDE RIGHT/LEFT D/U 136684P1 PANEL SIDE D/U HEAVY GAUGE September 2011 - 41 -...

  • Page 45: Filter Section

    Challenger 3000 w/ iCOM 9. Filter Section 9.1. Upflow Item Part # Description Quantity 195551P1 FILTER 29.5X28.5X2 MERV 8 195551P2 FILTER 29.5X28.5X4 MERV 8 195551P3 FILTER 29.5X28.5X2 MERV 11 195551P4 FILTER 29.5X28.5X4 MERV 11 195551P1 FILTER 29.5X28.5X2 MERV 8 9.2.

  • Page 46: Humidifier Section

    Humidifier Section Humidifier Section 10.1. Drain Options Downflow Upflow Upflow -No Upflow - No Item Part # Description Downflow Hum w/o CP Hum w/ CP P02-0260 ADAPTER POLY 3/4FPTX3/4HOSE F20-2300 BRKT COND PUMP ADJ-PART B S13-0140 CLAMP INSUL MTL HVY DTY 1-1/8" P15-0150 CLAMP WIRE P15-0140...

  • Page 47: Infrared

    Challenger 3000 w/ iCOM 10.2. Infrared Downflow Upflow Upflow - Hum Upflow - Hum Downflow Item Part # Description IR w/o CP IR w/ CP IR Assembly P02-0260 ADAPTER POLY 3/4FPTX3/4HOSE 1C19070P1 HOSE DRAIN .75 ID TRAP F20-2300 BRKT COND PUMP ADJ-PART B S13-0140 CLAMP INSUL MTL HVY DTY 1-1/8"...

  • Page 48: Ir Assembly

    Humidifier Section 10.2.1. IR Assembly Item Part # Description Voltage Quantity 124578P1 REFLECTOR IR HUMIDIFIER F-6090 COVER END BLOCK H-0020 LAMP I/R LINEAR/QRTZ 1600W240V 240V H-002A LAMP I/R LINEAR/QRTZ 1600W208V 208V H13-0010 LAMP I/R LINEAR/QRTZ 1600W277V 277V R13-0090 SAFETY SWT THERM 120F TR 009-0261 HUM SOCKET ASSY 3 5POS LEFT on Page 46 035-0342...

  • Page 49: 009261 Socket Assembly

    Challenger 3000 w/ iCOM 10.2.2. 009261 Socket Assembly Quantity Part # Description 009-0262 HUM SOCKET ASSY 3 5POS RIGHT 009-0261 HUM SOCKET ASSY 3 5POS LEFT 10.2.3. 035-0342 Hum Reset Safety Part # Description Quantity H-0450 SENSOR SAFETY THOPN-RISE 225F 10.2.4.

  • Page 50: Steam Generating

    Humidifier Section 10.3. Steam Generating Downflow Upflow Upflow - SG Upflow - SG Item Part # Description Downflow w/o CP w/ CP 136555G1 HUM CANNISTER on Page 48 1A19271P1 PUMP CONDENSATE 208/230/1/60DF 1A19271P2 PUMP CONDENSATE 460/1/60DF 124220P1 HOSE STEAM 0.88ID 10PSI 1C11305P1 HOSE DRAIN .75 ID FORMED P15-0170...

  • Page 51: Humidifier Canister

    Challenger 3000 w/ iCOM 10.3.1. Humidifier Canister Quantity Item Part # Description 136555G1 136555G3 136798P1 TANK HUMIDIFIER 200//230 11# 136798P2 TANK HUMIDIFIER 380//575 11# 127853P1 XFMR TORROID HUM 5T MME 136812P1 VALVE SOL / STRNR HUM FILL 24V 127992P1 VALVE SOL DRAIN KIT HUM 24V...

  • Page 52: Piping Section

    Piping Section Piping Section 11.1. Chilled Water 11.1.1. Upflow: Chilled Water 2-Way 3-Way Item Part # Description 159009P1 VALVE 1" 2WAY UNION BODY 159010P1 VALVE 1" 3WAY UNION BODY 146352G1 ACTUATOR ASSY SP SML 92" WH 127998P2 SW FLOW ASSY 1-1/8" P02-0290 VALVE CORE REFRIGERANT 187933G2...

  • Page 53: Upflow: Cw Hp W/ Hwrh

    Challenger 3000 w/ iCOM 11.1.2. Upflow: CW HP w/ HWRH 2-Way 3-Way Item Part # Description 159006P3 VALVE CW2WAY 1" 250# B/C 159007P3 VALVE CW3WAY 1" 250# B/C 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 R-0520 STRAINER -Y- 1/2" CI 1A23985P1 VALVE SOLND 1/2"...

  • Page 54: Upflow: Cw High Pressure

    Piping Section 11.1.3. Upflow: CW High Pressure 2-Way 3-Way Item Part # Description 159007P3 VALVE CW3WAY 1" 250# B/C 159006P3 VALVE CW2WAY 1" 250# B/C 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 P02-0290 VALVE CORE REFRIGERANT 187933G2 VALVE ACCESS BODY 1/4X SWT September 2011 - 51 -...

  • Page 55: Upflow: Cw W/ Hwrh

    Challenger 3000 w/ iCOM 11.1.4. Upflow: CW w/ HWRH 2-Way 3-Way Item Part # Description 159009P1 VALVE 1" 2WAY UNION BODY 159010P1 VALVE 1” 3WAY UNION BODY 146352G1 ACTUATOR ASSY SP SML 92” WH R-0520 STRAINER -Y- 1/2" CI 1A23985P1 VALVE SOLND 1/2"...

  • Page 56: Upflow: Cw W/ Fs

    Piping Section 11.1.5. Upflow: CW w/ FS 3-Way CW with FS 3-Way CW with FS w/HWRH September 2011 - 53 -...
  • Page 57 Challenger 3000 w/ iCOM 3-Way CW HP with FS w/HWRH HP w/FS Item Part # Description w/HWRH w/HWRH 159007P3 VALVE CW3WAY 1" 250# B/C 159010P1 VALVE 1" 3WAY UNION BODY 146352G1 ACTUATOR ASSY SP SML 92" WH 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 127998P2 SW FLOW ASSY 1-1/8"...

  • Page 58: Downflow: Chilled Water

    Piping Section 11.1.6. Downflow: Chilled Water 2-Way 3-Way Item Part # Description 159009P1 VALVE 1" 2WAY UNION BODY 159010P1 VALVE 1" 3WAY UNION BODY 146352G1 ACTUATOR ASSY SP SML 92" WH 146352G1 ACTUATOR ASSY SP SML 92" WH 187933G2 VALVE ACCESS BODY 1/4X SWT P02-0290 VALVE CORE REFRIGERANT September 2011...

  • Page 59: Downflow: Cw High Pressure

    Challenger 3000 w/ iCOM 11.1.7. Downflow: CW High Pressure 2-Way 3-Way Item Part # Description 159006P3 VALVE CW2WAY 1" 250# B/C 159007P3 VALVE CW3WAY 1" 250# B/C 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 187933G2...

  • Page 60: Downflow: Cw W/ Hot Water Reheat

    Piping Section 11.1.8. Downflow: CW w/ Hot Water Reheat 2-Way 3-Way Item Part # Description 159009P1 VALVE 1" 2WAY UNION BODY 159010P1 VALVE 1" 3WAY UNION BODY 146352G1 ACTUATOR ASSY SP SML 92" WH 146352G1 ACTUATOR ASSY SP SML 92" WH 1A23985P1 VALVE SOLND 1/2"...

  • Page 61: Downflow: Cw Hp W/ Hwrh

    Challenger 3000 w/ iCOM 11.1.9. Downflow: CW HP w/ HWRH 3-Way Item Part # Description 159007P3 VALVE CW3WAY 1" 250# B/C 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 R-0520 STRAINER -Y- 1/2" CI 1A23985P1 VALVE SOLND 1/2" NC 24V 50/60 187933G2...

  • Page 62: Downflow: Cw W/ Fs

    Piping Section 11.1.1. Downflow: CW w/ FS 3-Way CW with FS 3-Way CW with FS w/HWRH September 2011 - 59 -...
  • Page 63 Challenger 3000 w/ iCOM 3-Way CW HP with FS w/HWRH HP w/FS Item Part # Description w/HWRH w/HWRH 159007P3 VALVE CW3WAY 1" 250# B/C 159010P1 VALVE 1" 3WAY UNION BODY 146352G1 ACTUATOR ASSY SP SML 92" WH 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 127998P2 SW FLOW ASSY 1-1/8"...

  • Page 64: Air Cooled

    Piping Section 11.2. Air Cooled Upflow Downflow Upflow Item Part # Description 141104G3 Suction Line Assembly 3/5T U on Page 62 141143G1 Liquid Line Assembly 3T A D/U on Page 63 141127G1 Discharge Line Assembly 3/5T U on Page 64 W-0320 SEAL ROTOLOCK 1"X14"...
  • Page 65 Challenger 3000 w/ iCOM Item Part # Description W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 141141G1 Hot Gas ASM on Page 64 197191G1 Discharge Line Assembly 3T D on Page 64 F02-371A SUPPORT VALVE TEV R-407C Item Part # Description 141104G3 Suction Line Assembly 3/5T U on Page 62...

  • Page 66: Suction Line Assembly 3/5T

    Piping Section 11.2.1. Suction Line Assembly 3/5T Upflow (141104G3) Downflow (196088G1) Downflow (196051G1) Item Part # Description 1C16925P1 VALVE ROTOLOCK 5/8" X1"-14UNS 1C16925P2 VALVE ROTOLOCK 7/8" X1-1/4"-12 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD P02-0270 VALVE ACCESS BODY 1/4X SWT P02-0290 VALVE CORE REFRIGERANT 11.2.2.

  • Page 67: Discharge Line Assembly D/U

    Challenger 3000 w/ iCOM 11.2.3. Discharge Line Assembly D/U Upflow (141127G1) Downflow (151150G1) Downflow (197191G1) Item Part # Description Type 1C16925P1 VALVE ROTOLOCK 5/8" X1"-14UNS UPFLOW 1C16925P2 VALVE ROTOLOCK 7/8" X1-1/4"-12 141127G1 DOWNFLOW 151141P1 VALVE ROTOLOCK 5/8"X1"-14UNS 197154G1 W-0093 VALVE CHECK 5/8" OD...

  • Page 68: Discharge Line Assembly (179738G2)

    Piping Section 11.2.5. Discharge Line Assembly (179738G2) Item Part # Description W-0093 VALVE CHECK 5/8" OD 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD P02-0290 VALVE CORE REFRIGERANT 11.2.6. Digital Solenoid Valve Assembly Item Part # Description 180715G1 VALVE SOLND D_SCRL 3/8MXM 24V 124768P1 REDUCER CU CXC 3/8X1/4 September 2011...

  • Page 69: Water/Glycol

    Challenger 3000 w/ iCOM 11.3. Water/Glycol 11.3.1. Water/Glycol Cooled POE Upflow Downflow Upflow Item Part # Description 141104G3 Suction Line Assembly 3/5T U on Page 62 141143G1 Liquid Line Assembly 3T W D/U 3000 on Page 67 141127G1 Discharge Line Assembly on Page 64 W-0320 SEAL ROTOLOCK 1"X14"...

  • Page 70: Liquid Line Assembly 3T D/U 3000 (141143G1)

    Piping Section 11.3.2. Liquid Line Assembly 3T D/U 3000 (141143G1) Item Part # Description P-3870 INDICATOR LIQUID 3/8 ODF P03-0030 FILTER/DRIER 3/8ODF SLDR 11.3.3. Liquid Line Assembly ½ (196665G1-G2) Item Part # Description 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD P02-0290 VALVE CORE REFRIGERANT September 2011...

  • Page 71: Discharge Line Assembly 3T/5T C3000

    Challenger 3000 w/ iCOM 11.3.4. Discharge Line Assembly 3T/5T C3000 Upflow Downflow Item Part # Description 1C16925P2 VALVE ROTOLOCK 7/8" X1-1/4"-12 151141P1 VALVE ROTOLOCK 5/8"X1"-14UNS - 68 - September 2011...

  • Page 72: Water/Glycol Cooled R-407C

    Piping Section 11.3.5. Water/Glycol Cooled R-407C Upflow Downflow Upflow Item Part # Description 141104G3 Suction Line Assembly 3/5T U on Page 62 141143G1 Liquid Line Assembly 3T W D/U 3000 on Page 67 141127G1 Discharge Line Assembly on Page 64 W-0320 SEAL ROTOLOCK 1"X14"...

  • Page 73: Digital Solenoid Valve Assembly

    Challenger 3000 w/ iCOM 11.3.6. Digital Solenoid Valve Assembly Item Part # Description 180715G1 VALVE SOLND D_SCRL 3/8MXM 24V 124768P1 REDUCER CU CXC 3/8X1/4 - 70 - September 2011...

  • Page 74: Hot Gas Reheat

    Piping Section 11.3.7. Hot Gas Reheat Upflow Downflow Upflow Item Part # Description 141104G3 Suction Line Assembly 3/5T U on Page 62 141143G1 Liquid Line Assembly 3T W D/U 3000 on Page 67 141127G1 Discharge Line Assembly on Page 64 W-0320 SEAL ROTOLOCK 1"X14"...

  • Page 75: Suction Assembly (196088G1)

    Challenger 3000 w/ iCOM Downflow Item Part # Description 196088G1 Suction Line Assembly 5T D STD/DIG on Page 64 141143G1 Liquid Line Assembly 3T W D/U 3000 on Page 67 151150G1 Discharge Line Assembly 3/5T D on Page 68 W-0320 SEAL ROTOLOCK 1"X14"...

  • Page 76: Glycool Cooled

    Piping Section 11.4. Glycool Cooled 11.4.1. Standard/High Pressure Upflow Item Part # Description 196693G1 Suction Line Assembly on Page 66 141143G2 Liquid Line Assembly 5T W D/U 3000 on Page 67 141127G1 Discharge Line Assembly 64 W-0320 SEAL ROTOLOCK 1"X14" TEFLON W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 141141G1...

  • Page 77: Suction Line Assembly (196693G1)

    Challenger 3000 w/ iCOM 11.4.2. Suction Line Assembly (196693G1) Item Part # Description 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD P02-0290 VALVE CORE REFRIGERANT 1C16925P2 VALVE ROTOLOCK 7/8" X1-1/4"-12 - 74 - September 2011...

  • Page 78: Digital

    Piping Section 11.4.3. Digital Upflow Downflow Upflow Item Part # Description 196693G1 Suction Line Assembly 5T on Page 76 141143G2 Liquid Line Assembly 5T W D/U 3000 on Page 67 141127G1 Discharge Line Assembly on Page 64 W-0320 SEAL ROTOLOCK 1"X14" TEFLON W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 196664G1...

  • Page 79: Suction Line Assembly 5T Upflow (196693G1)

    Challenger 3000 w/ iCOM 11.4.4. Suction Line Assembly 5T Upflow (196693G1) Item Part # Description 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD P02-0290 VALVE CORE REFRIGERANT 1C16925P1 VALVE ROTOLOCK 5/8" X1"-14UNS 1C16925P2 VALVE ROTOLOCK 7/8" X1-1/4"-12 11.4.5. Scroll - 76 -...
  • Page 80 Piping Section September 2011 - 77 -...

  • Page 81: Evaporator

    Challenger 3000 w/ iCOM Downflow Item Part # Description 196051G1 Suction Assembly 5T Downflow 55 141143G2 Liquid Line Assembly 5T Downflow/Upflow on Page 67 196052G1 Discharge Assembly 5T Downflow STD/DIG on Page 64 W-0320 SEAL ROTOLOCK 1"X14" TEFLON W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON...

  • Page 82: Downflow

    Piping Section 11.5.2. Downflow Item Part # Description 196835G1 Suction Line Assembly on Page 73 196836G1 Liquid Line Assembly on Page 74 1A23985P1 VALVE SOLND 1/2" NC 24V 50/60 176251G4 TXV+DISTRIBUTOR ASSY 5T C3K DF September 2011 - 79 -...

  • Page 83: Suction Line Assembly 3T/5T Evap Upflow (141144)

    Challenger 3000 w/ iCOM 11.5.3. Suction Line Assembly 3T/5T Evap Upflow (141144) Item Part # Description 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1C19508P2 COUPLING F 1.13 THD X 0.88" ID P02-0270 VALVE ACCESS BODY 1/4X SWT P02-0290 VALVE CORE REFRIGERANT...

  • Page 84: Liquid Line Assembly 3T/5T Evap Upflow (141145)

    Piping Section 11.5.4. Liquid Line Assembly 3T/5T Evap Upflow (141145) Item Part # Description 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1C19508P1 COUPLING F 0.63 THD X 0.38" ID P02-0290 VALVE CORE REFRIGERANT 128177P1 FILTER/DRIER SOLDER P03-0030 FILTER/DRIER 3/8ODF SLDR September 2011 - 81 -...

  • Page 85: Suction Assembly (196835G1)

    Challenger 3000 w/ iCOM 11.5.5. Suction Assembly (196835G1) Item Part # Description 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD P02-0290 VALVE CORE REFRIGERANT - 82 - September 2011...

  • Page 86: Liquid Assembly (196836G1)

    Piping Section 11.5.6. Liquid Assembly (196836G1) Item Part # Description 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD P02-0290 VALVE CORE REFRIGERANT 128177P1 FILTER/DRIER SOLDER September 2011 - 83 -...

  • Page 87: Reheat Section

    Challenger 3000 w/ iCOM Reheat Section Item Part # Description Voltage Quantity 148366P1 HEATER 03.0KW 208V SS 304 S/F 200/208 148366P2 HEATER 03.0KW 230V SS 304 S/F 230/400 148366P4 HEATER 03.0KW 460V SS 304 S/F 136742P5 REHEAT 3KW 575V 148366P6 HEATER 05.0KW 208V SS 304 S/F...

  • Page 88: Parts Gallery

    Parts Gallery Parts Gallery Blower/Motor Section 136589P1 136591P1 136610P1 183105P1 197699P1 B13-0200 B-0080 B-0660 MOTORS Coil Section 128157P1 136631G1 136705G1 136778G1 136653G4 P02-0290 September 2011 - 85 -...
  • Page 89 Challenger 3000 w/ iCOM Compressor Section 1D15059P1 1D15059P1 132102P1 176751P1 180970P1 183151P1 Condenser Section 1C14431P1 128159P1 136696P1 Electrical Section 1C18351P1 1C18354P1 1C18603P1 123273P1 E-3620 124502P2 124547P1 128199P1 132487P1 135409P2 135637P5 136201P1 136221P1 136222P1 136223P1 136233P1 - 86 - September 2011...
  • Page 90 Parts Gallery 136240P7 136241P10 136300P1 136303P1 136810P1 136811P1 139165P1 139166P1 149110G1 179747P2 179751P1 179859G1 180632G2 180792P1 181464G1 181898P1 185110P1 200509P1 416761G1 416911G2 517017P1 B02-0190 E03-0170 E-011A E-0110 E-0130 E-288A E-288B September 2011 - 87 -...
  • Page 91 Challenger 3000 w/ iCOM E-362B E-1020 E-1040 E-1200 E-2350 E-2440 Exterior Section 1C18352P1 136607G2 136607P1 136608P1 136612G1 179746P1 180917P1 180917P2 184138G1 410624P1 E-288B F30-0030 Filter Section 195551P1 - 88 - September 2011...
  • Page 92 Parts Gallery Humidifier Section 1A16207P1 1A19271P1 1C11305P1 1C18003G3 121965P2 124216P2 124220P1 124578P1 127781P1 127992P1 128759P1 136635P1 136743P1 136798P1 136812P1 136956P1 136972P1 179856G1 185108P1 E03-0170 E05-4600 F20-2300 F-6090 H-014A H-0020 H-0370 H-0450 P02-0260 September 2011 - 89 -...
  • Page 93 Challenger 3000 w/ iCOM P15-0140 P15-0150 P15-0170 P-057A P-229A 179859G1 P-5400 R13-0090 S13-0140 Piping Section 1A23985P1 127998P2 128177P1 129644P1 135568P1 146352G1 148039P1 148213P1 151141P1 159006P3 159007P3 159009P1 159010P1 190899P1 176251G4 180715G1 - 90 - September 2011...
  • Page 94 Parts Gallery 181388P2 187933G2 190899P1 F02-371A P02-0290 P03-0030 P-0050 P-0070 P-0080 P-0180 P-411B P-3870 R-0520 W-0093 W-0320 W-0330 Reheat Section 148366P1 136965P1 September 2011 - 91 -...

  • Page 95: Revision Page

    Challenger 3000 w/ iCOM Revision Page Revision Date Modification Details 05/2013 Condenser Section Added 5Ton 3Way SP HP MBV 07/2011 New layout conversion. 01/2010 Parts Manual Release. - 92 - September 2011...

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