Kamstrup MULTICAL 602 Technical Description
  1. Manuals
  2. Brands
  3. Kamstrup Manuals
  4. Measuring Instruments
  5. MULTICAL 602
  6. Technical description

Kamstrup MULTICAL 602 Technical Description

Thermal energy meter
Hide thumbs Also See for MULTICAL 602:
Table of Contents

Advertisement

Quick Links

See also: Installer and User Manual
  
99
Technical Description 
 
MULTICAL® 602 
Kamstrup A/S ∙ Industrivej 28, Stilling ∙ DK‐8660 Skanderborg ∙ T: +45 89 93 10 00 ∙ info@kamstrup.com ∙ kamstrup.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MULTICAL 602 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Kamstrup MULTICAL 602

Summary of Contents for Kamstrup MULTICAL 602

  • Page 1    Technical Description    MULTICAL® 602  Kamstrup A/S ∙ Industrivej 28, Stilling ∙ DK‐8660 Skanderborg ∙ T: +45 89 93 10 00 ∙ info@kamstrup.com ∙ kamstrup.com...
  • Page 2 MULTICAL® 602  Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 2 ...

  • Page 3: Table Of Contents

    Temperature measurement ......................... 42     Display functions ..........................44     6.10 Real Time Clock (RTC) .......................... 47     6.11 Info codes ............................48     6.12 Tariff functions ........................... 51     6.13 Data loggers ............................56 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 3 ...
  • Page 4 Calibration and verification ..................107         12.1 High-resolution energy reading ......................107     12.2 High-resolution volume for test ......................108     12.3 Verification adapter ......................... 109   12.4 True energy calculation ........................110 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 4 ...
  • Page 5 Appendix A - MULTICAL 602 vs. previous meters ............127       Appendix B - MULTICAL 602 vs. MULTICAL 6L2 ............127      Appendix C - MULTICAL 6M2, a calculator for mixed fluids ........128     Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 5 ...

  • Page 6: General Description

    This technical description is prepared to give utility managers, meter electricians, consulting engineers and ® distributors the possibility of utilizing all functions available in the MULTICAL 602. Furthermore, the description is made for laboratories for the testing and verification process. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 6 ...

  • Page 7: Technical Data

    0.6 m /h…1500 m GJ qp 0.6 m /h…3000 m EN 1434 designation Environmental class A and C MID designation Mechanical environment: Class M1 Electromagnetic environment: Class E1 and E2 5…55 °C, non condensing, closed location (indoor installation) Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 7 ...

  • Page 8: Electrical Data

    : 2.5 m 2 x 0.25 mm : 10 m 4 x 0.25 mm : 100 m 2 x 0.50 mm : 5 m 2 x 0.50 mm : 20 m 2 x 1.00 mm :10 m Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 8 ...
  • Page 9 5…48 VDC/AC Current 1…10 mA 1…50 mA ≈ 1 V at 10 mA ≤ 40  Residual voltage Electrical isolation 2 kV 2 kV Max. cable length 25 m 25 m Pulse length Optional 32 ms or 100 ms Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 9 ...

  • Page 10: Mechanical Data

    Base unit ABS with TPE packings (thermoplastic elastomer) Print box Wall brackets PC + 30 % glass DIN rail bracket PC + 20 % glass 2.5 Accuracy ® Figure 1. MULTICAL 602 typical accuracy compared with EN 1434. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 10 ...

  • Page 11: Type Overview

    ® New functions and modules for MULTICAL 602 are constantly being developed. Please contact Kamstrup A/S, if the described variants do not meet your requirements. 3.1 Type and programming overview Type number (Total prog.)

  • Page 12: Type Number Combination

    Heat meter, (MID module B+D) Heat/cooling meter (MID modules B+D & TS+DK268) Heat meter, National approvals Cooling meter (TS27.02+DK268) Heat/Cooling meter Volume meter, hot water Volume meter, cooling water Energy meter Country code (language on label etc.) Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 12 ...
  • Page 13 Verification unit (used with METERTOOL) 6556-4x-xxx Temperature sensor set with connection head (2/4-wire) 67-9xxxxxx2xx External Communication Box 5915-145 DIN rail bracket 6699-724 METERTOOL for HCW 6699-725 LogView for HCW Please contact Kamstrup A/S for questions concerning further accessories. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 13 ...

  • Page 14: Prog, A-B-Ccc-Ccc

    If V2 is not used, CCC(V2) = CCC(V1). In connection with leakage surveillance CCC(V2) = CCC(V1). Prog. number CCC (V1) CCC (V2) Flow sensor placing: - Inlet pipe (at T1) k-factor table - Outlet pipe (at T2) Measuring unit, energy - GJ - kWh - MWh - Gcal Flow sensor coding (CCC-table) Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 14 ...
  • Page 15 When one of above CCC codes has been selected both CCC (V1) and CCC (V2) must be selected from this table. Note: Continuous maximum water flow and permanent  > 75 K may cause overflow in the daily data logger at CCC=010-011-012-013-150-202-205. With these combinations we recommend you to use Prog. data logger type 67-0B or type 67-00-22. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 15 ...
  • Page 16 0.6-1.5 921600 1.5-15 921600 0.01 15-150 921600 1000 0.001 150-1500 230400 0.6-15 230400 0.04 3.5-150 230400 0.004 40-1500 ® ® Note: CCC=9XX can only be used for MULTICAL® 602, and not for MULTICAL 601 or MULTICAL 801. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 16 ...
  • Page 17 65-X-FEBN-XXX 1-2-7-8-K-M 65-X-FEBR-XXX 65-X-FECN-XXX 65-X-FECP-XXX 65-X-FECR-XXX 943704 0.25 65-X-FFCP-XXX 1-2-7-8--KM 65-X-FFCR-XXX 1000 65-X-F1BR-XXX 1000 65-X-F1CR-XXX 1572840 0.15 1000 65-X-FGBR-XXX 1-2-7-8-K-M Current flow reading (l/h or m³/h) is calculated on the basis of volume pulses/10 s (see paragraph 6.5) Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 17 ...
  • Page 18 Current flow reading (l/h or m³/h) is calculated on the basis of volume pulses/10 pcs. (see paragraph 6.5) 3.3.8 CCC codes for other electronic meters with an active output Flow sensor with active 24 V pulse output, see paragraph 7.2 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 18 ...
  • Page 19 280064 85.24 GWF/U2 393735 59.92 GWF/U2 5259161 4.486 15/25 HM/WS 1386 1702208 1.386 HM/WS 471852 Westland Current flow reading (l/h or m³/h) is calculated on the basis of volume pulses/10 s (see paragraph 6.5) * Multiple-jet water meter Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 19 ...
  • Page 20 100 65-X-FBCL-XXX 1-2-7-8 1572840 1-2-7-8 1000 2359260 150 65-X-FCCN-XXX 1-2-7-8 2359260 1-2-7-8 3932100 250 65-X-FDCN-XXX 1-2-7-8 65-X-FECN-XXX 589815 65-X-FECP-XXX 1-2-7-8 65-X-FECR-XXX 65-X-FFCP-XXX 943704 0.25 1-2-7-8 65-X-FFCR-XXX 1572840 0.15 1000 65-X-FGCR-XXX 1-2-7-8 ® ULTRAFLOW CCC- codes with high resolution Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 20 ...

  • Page 21: Display Coding

    Max. this year  14.2 Max. yearly data  14.3 Min. this year  14.4 Min. yearly data  14.5 Max. this month  14.6 Max. monthly data  14.7 Min. this month  14.8 Min. monthly data Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 21 ...
  • Page 22 Number of monthly data shown in the display (1…36) DDD=210 is the ”standard code” for heat meters with meter type 602xxxxxxx2xx. Please contact Kamstrup for other combinations. Max. number of readings of a DDD code is 110. Of these, reading of data logger counts for 4 readings.

  • Page 23: Ee< Configuration Of Multitariff

    602 has 2 extra registers, TA2 and TA3, that accumulates energy E1 or E3 (EE=20 accumulates volume) in parallel with the main register based on the limits programmed to tariff limits TL2 and TL3. Example: EE=11 (power tariff) TA2 shows the energy consumed … … above the power limit TL2 (but below TL3) Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 23 ...
  • Page 24 Please note that only tariff No. 20 can be used in a combined heat / cooling meter. All other tariffs may only be used for either a heat meter or a cooling meter. The meter can not distinguish heat energy (E1) from cooling energy (E3) and vice versa. See paragraph 6.12 for further details on the tariff registers. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 24 ...

  • Page 25: Ff< Input A (Va) - Pulse Divider, >Gg< Input B (Vb) - Pulse Divider

    EL A/EL b (kWh) 0000000 25000 kW 25000 kW 10000 EL A/EL b (MWh) 00000.00 FF and GG are only used for configuration of inputs. l/pulse can also be set via the front bottons. Please see 6.17 for further information. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 25 ...

  • Page 26: Configuration Of Pulse Outputs In The Top Module

    The encryption key is forwarded to the customer and ”matched” with the individual meter’s serial number in the reading system. If the encryption key is lost, the meter cannot be read. A new encryption key must be supplied by Kamstrup. Only encrypted data via the base modules can be read by Wireless M-Bus.

  • Page 27: Data For Configuration

    Reserved: These registers are prepared for later extensions of the funcitonality of the modules and therefore, they have not yet any concrete designations. - COUNTRY CODES For information on country codes see 55 14-414. - MAINTENANCE See instruction no. 55 08-781 concerning updating of programming, configuration and country codes. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 27 ...

  • Page 28: Dimensional Sketches

    ® Wall-mounted MULTICAL 602 seen from the side Panel-mounted MULTICAL 602 seen from the side ® ® Panel-mounted MULTICAL 602 seen from the front DIN rail mounting of MULTICAL 602 is possible with a DIN rail bracket Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 28 ...

  • Page 29: Installation

    V1 and Outlet pipe) Outlet table k-factor with A=3 (Flow T1 in sensor in V1 and Inlet pipe) Outlet table Cooling meter E3=V1(T2-T1)k k-factor with A=4 (Flow T2 in sensor in V1 and Outlet pipe) Inlet table Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 29 ...

  • Page 30: Emc Conditions

    602 is designed for indoor installation in noncondensing environments with ambient temperatures from 5…55C, however, max. 30C for optimal battery lifetime. Protection class IP54 allows periodic splashes of water, but the apparatus cannot stand constant moisture and flooding. 5.4 Electric installations See paragraph 9. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 30 ...

  • Page 31: Calculator Functions

    Cooling energy: E3 = V1 (T2-T1)k is the thermal coefficient of water which is calculated on the basis of formula in EN 1434-1:2007 (identical with the energy formula in OIML R75-1:2002). For control calculations Kamstrup can supply an energy calculator : Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016...

  • Page 32: Application Types

    Control energy: E2 = V2 (T1-T2)k T2:Outlet T3 can be used for control measurement of either the inlet or outlet temperature, but T3 is not included in calculations. Mass: M1 = V1 (Kmass t1) Mass: M2 = V2 (Kmass t2) 602-C Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 32 ...
  • Page 33 Open system with tap from outlet pipe Heat energy: E1 = V1(T1-T2)k T1:Inlet Tap water energy: E5 = V2 (T2-T3)k T2:Inlet T3 is measured or programmed. Mass: M1 = V1 (Kmass t1) Mass: M2 = V2 (Kmass t2) 602-C Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 33 ...
  • Page 34 Mass: M2 = V2 (Kmass t2) Application No. 8 Hot-water boiler with circulation Total consumption: E1 = V1 (T1-T2)k T2:Outlet Circulated consumption: E7 = V2 (T1-T3)k T3: Outlet 602-C * M2 = V2 (Kmass t3)* only on selected country codes (930…939)! Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 34 ...
  • Page 35 T2 is programmed with a fixed temperature value T2 is programmed via the scheduler and hourly datalogger top module, type 67-0A. The temperature T2 will then follow a schedule where T2 changes up to 12 times per year. Scheduler function 602-C Date Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 35 ...
  • Page 36 E8 and E9 are included in the yearly reading. Average Average Reading date Volume inlet outlet 2003.06.01 534.26 m 48236 18654 2002.06.01 236.87 m 20123 7651 28113/297.39 11003/297.39 Yearly 297.39 m 28113 11003 consumption = 94.53C = 36.99C Table 1 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 36 ...

  • Page 37: Calculator With Two Flow Sensors

     Inlet and outlet pipes are not necessarily closely coupled  Electric welding can occur Electric welding must always be carried out with the earth pole closest to the welding point. Damage to meters due to welding is not comprised by our factory warranty. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 37 ...

  • Page 38: Combined Heat/Cooling Metering

    METERTOOL. Note: Changing the meter type requires a total programming of the meter.  The change between heat and cooling measurement involves no hysteresis ( = 0.00K).  is configured by means of METERTOOL (see paragraph 13.2).  is also mentioned as H/C change-over. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 38 ...

  • Page 39: Flow Measurement, V1 And V2

    V1 and V2 must be the same type (either quick (CCC 100) or slow (CCC=0XX)) but can have different qp-codings (CCC). Using top modules 67-02 or 67-09, V1 and V2 must have identical qp-codings (CCC). The actual flow rate on the display will be shown a ”0”, when the period between pulses exceed 15 min. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 39 ...

  • Page 40: Power Measurement, V1

    Current water flow, q = 316 l/h and flow sensor is placed in outlet pipe T1 = 70.00C and T2 = 30.00C, k-factor is calculated for 1.156 kWh/m   P = 0.316 (70-30) x 1.156 = 14.6 Current power in V1 Both heat power and cooling power are shown numerically Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 40 ...

  • Page 41: Min. And Max. Flow And Power, V1

    "Reset" is made by putting the max. value at zero and min. value at 10000.0 kW at e.g. CCC=119. Date for year-to-date max. Value for year-to-date max. Date for min. in the current month Value for min. in the current month Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 41 ...

  • Page 42: Temperature Measurement

    1/1000 K. Pt100 Pt500  3 mA  0.5 mA Testing current  1.5 mW  0.2 mW Peak power  10 W  1 W RMS power Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 42 ...
  • Page 43 E4, E5, E6 and E7 (see the application drawings in paragraph 6.2) The temperatures can be programmed when placing orders or by means of METERTOOL in the range 0.01…180C, once the meter is installed. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 43 ...

  • Page 44: Display Functions

    Heat energy E1 in MWh Yearly data, date for LOG 1 (last yearly reading) Yearly data, value for LOG 1 (last yearly reading) Monthly data, date for LOG 1 (last monthly reading) Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 44 ...
  • Page 45 12 monthly data. The target date is set at the standard valid for the country code used. As the display is configured according to the needs of the customer (by selecting DDD code), the display will usually contain fewer readings than shown below. Figure 2 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 45 ...
  • Page 46 Min. yearly data      14.5 Max. this month      14.6 Max. monthly data      14.7 Min. this month      14.8 Min. monthly data Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 46 ...

  • Page 47: Real Time Clock (Rtc)

    Base module second. adr. (N Display example showing the PROG number. A complete survey of existing display codes (DDD) appears from a separate document. Please contact Kamstrup for further details. 6.10 Real Time Clock (RTC)  MULTICAL 602 has built-in real time clock and battery backup. This is valuable for applications where correct date/time in data loggers as well as time-controlled tariffs are important.

  • Page 48: Info Codes

    Naturally, the info code will still be logged during changed info codes. To read out Time and E1 together with the info code it is necessary to use LogView. In addition, the info code is stored in the hourly logger, the daily logger, the monthly logger and the yearly logger for diagnostic purposes. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 48 ...
  • Page 49 This prevents both ”info event” to increment and the storage of non relevant data in the info logger. When the meter has summed up the volume register for the first time after installation the info code is automatically set at active. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 49 ...
  • Page 50 When info is set and when info is deleted. 8192, 16384, 32768 Max. 1 time/day 6.11.5 Error hour counter An error hour counter is added. This will sum up the approx. number of hours with info code  zero. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 50 ...

  • Page 51: Tariff Functions

    To each tariff function two tariff conditions, TL 2 and TL3 are connected, which are always used in the same tariff type. Therefore, it is not possible to "mix" two tariff types. Example: EE=11 (Power tariff) TA2 shows the consumed energy… …over the power limit TL2 (but under TL3) Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 51 ...
  • Page 52 When setting up data TL3 must always be higher than TL2. Among other things the power controlled tariff is used as a basis for calculating the individual consumer’s connection costs. Furthermore, this tariff form can provide valuable statistical data when the energy supplier evaluates new installation activities. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 52 ...
  • Page 53 When setting up data TL3 must always be higher than TL2. The inlet temperature tariff can form the basis of billing of those customers who are guaranteed a given inlet temperature. When the “guaranteed” minimum temperature set at TL3, the calculated consumption is accumulated in TA3. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 53 ...
  • Page 54 E1 and the cooling energy in E3. The heat/cooling tariff divides the consumed volume into heating and cooling volume. EE=20 should always be selected together with combined heat/cooling meters, type 602-xxxxxxxx-6xx. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 54 ...
  • Page 55 Counting in TA3 and the main register P  TL2 and q  TL3 Counting in TA2, TA3 and the main register Among other things the PQ tariff is used for customers paying a fixed duty based on max. power and max. flow. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 55 ...

  • Page 56: Data Loggers

    DATE FOR MIN. FLOW V1 Date stamp for min. flow in the period   MIN. FLOW V1 Value for min. flow in the period   DATE FOR MAX. POWER V1 Date stamp for max. power in the period Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 56 ...
  • Page 57 Time When the info logger is read on the display the last 36 changes including dates can be read. Heat energy, cooling Energy, and time can be read out via LogView only. Please see 6.11 for more information. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 57 ...

  • Page 58: Leak Surveillance

    NB: M=2 is a default value when leak surveillance is used. Higher degrees of sensitivity, e.g. M=4 is only possible by means of METERTOOL. Please see 3.8.1 for an example of how the sensitivity is calculated. Info codes for leak/bursting are only active when M  0 or N  0, respectively. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 58 ...
  • Page 59 SMS message to the customer’s mobile phone. At the same time the utility on duty  receives the message. Regular data readings from MULTICAL 602 to the receiving station/monitoring center ensure that defective remote readings, if any, are detected. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 59 ...
  • Page 60 This limitation has been introduced to avoid wrong alarms as a result of the installation and the shortened metering period. The alarm function can be tested via remote communication by pressing both push buttons simultaneously, until a ”Call” appears in the display. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 60 ...

  • Page 61: Reset Functions

    0 to 31, the best value being 31. The signal strength must be minimum 12. See the examples on the next page. NOTE: SMS commands must be written in either capital letters or small letters, i.e. an SMS command must not include a mixture of capital and small letters. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 61 ...
  • Page 62 12.067Gj, 120.0kW Example of correct reply 6930 Hours, Meter No.: 6055524 SIGNAL – for reading the signal strength Syntax, command =SIGNAL# Return reply, error NO ANSWER Example of SMS command =SIGNAL# Example of correct reply Signal: 16(0-31) Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 62 ...

  • Page 63: Set-Up Via The Front Keys

    When the setup-menu is activated, the actual value in the register selected will be displayed (in the below example the date 2011.07.14) The value of the flashing digit can be increased by pressing the sub-key:  When pressing the main key, the next digit to the left will be flashing:  Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 63 ...
  • Page 64 ● Primary M-Bus address (for both top and base module if mounted) ● Preset of Input A ● Preset of Input B ● Meter No. for Input A ● Meter No. for input B ● Pulse value for Input A ● Pulse value for Input B Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 64 ...

  • Page 65: Reset Via The Front Keys

    No data will be reset in the meter’s memory, unless the “OK” segment is shown. 6.18.3 Display registers supported by the reset menu The following registers are supported by the reset menu:  Operating hour counter  Error hour counter  Info event counter Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 65 ...

  • Page 66: Preset The Pulse Value For V1 And V2

    V1 and V2 are set, METERTOOL can be used to terminate the programming mode by a reset, and the meter returns to normal mode ready for use. Verification seal Figure 3 TOTAL PROG button Figure 4 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 66 ...

  • Page 67: Flow Sensor Connection

    CCC code must be in the range 010  CCC  022, or 910  CCC  922. Example: CCC=012 fits a mechanical flow sensor with 100 liter/pulse. Flow sensors with Qmax. in the range 10…300 m /h can use this CCC code. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 67 ...
  • Page 68   7.1.3 Flow sensor with active output supplied from MULTICAL This connection is used both together with Kamstrup’s ULTRAFLOW ® and Kamstrup’s electronic pick-up units for  vane wheel meters. The power consumption in these units is very low and is adapted to MULTICAL ’s battery...

  • Page 69: Flow Sensor With Active 24 V Pulse Output

    When using V1: 12+1 years  MULTICAL When using both V1 and V2: 10 years  If in addition, a data communication modules is used in MULTICAL the battery lifetime will be reduced further. See paragraph 9.2 for further details. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 69 ...
  • Page 70 MULTICAL® 602  7.2.1 Connection examples Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 70 ...
  • Page 71 Pulse/l Type Flow m³/h m³/h counter factor Gcal ton sensor 235926 10…100 FUS380 DN50-65 589815 40…200 FUS380 DN80-100 589815 100…400 FUS380 DN125 235926 150…1200 1600 FUS380 DN150-250 1179630 0.02 500…3000 3600 FUS380 DN300-400 Table 3 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 71 ...

  • Page 72: Pulse Inputs Va And Vb

    Yearly data, up to 15 years back  Monthly data, up to 36 months back By using METERTOOL the registers VA and VB can be preset to the value of the connected meters at the time of installation. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 72 ...
  • Page 73 Meter number for VA (max. 8 digits) Yearly data, date for LOG 1 (last target date) Yearly data, value for LOG 1 (last yearly reading) This is the accumulated volume registered on VA on the 1 June 2011. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 73 ...

  • Page 74: Temperature Sensors

    157.325 157.699 158.072 158.445 158.818 159.191 159.564 159.937 160.309 160.682 161.054 161.427 161.799 162.171 162.543 162.915 163.286 163.658 164.030 164.401 164.772 165.143 165.514 165.885 166.256 166.627 166.997 167.368 167.738 168.108 Pt100, IEC 751 Amendment 2-1995-07 Table 4 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 74 ...

  • Page 75: Sensor Types

    3 Pocket sensors in sets w/3.0 m cable 3 Pocket sensors in sets w/5 m cable 3 Pocket sensors in sets w/10 m cable 3 Short direct sensors in sets w/1.5 m cable 3 Short direct sensors in sets w/3.0 m cable Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 75 ...

  • Page 76: Cable Influence And Compensation

    The length of the cable sensors must neither be shortened nor extended. The limitations attached to using the 2 wire sensor set according to EN 1434-2:2007 are stated in below table. Kamstrup supply Pt500 sensor sets with up to 10 m cable (2 x 0.25 mm Pt100 sensors...
  • Page 77 PVC cables are typically used up to 80 °C and in connection with higher temperatures silicone cables are often used. 4 wire sensor set from Kamstrup has an interchangeable sensor pocket and is available in the lengths 90, 140 and 180 mm.

  • Page 78: Pocket Sensors

    The large selection of pocket lengths also ensures that the sensors can be fitted in all pipe sizes. The plastic tube on the sensor cable is placed opposite the seal screw and the screw is tightened lightly by hand before sealing. Figure 6 Figure 7 The stainless steel pockets is used in PN25 installations! Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 78 ...

  • Page 79: Pt500 Short Direct Sensor Set

    Ball valves with sensor connecting piece are available in G½, G¾, G1, G1¼ and G1½ 6556-474 6556-475 6556-476 6556-526 6556-527 G½ G¾ G1¼ G1½ Recommended DS 27.5 mm DS 27.5 mm DS 27.5 mm DS 38 mm DS 38 mm temperature sensor Max. 130 °C and PN16 Figure 10 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 79 ...

  • Page 80: Voltage Supply

    9.1 Integral D-cell lithium battery A lithium D-cell battery (Kamstrup type 66-00-200-100) must be used for the meter. The battery is placed at the right in the base unit and can easily be replaced just by disconnecting the used battery and connecting the replacement battery.

  • Page 81: Battery Lifetimes

     Note 5: Connecting ULTRAFLOW 65 instead of ULTRAFLOW 54 will reduce the lifetime by 3 years. Note 6: Pulse outputs are calculated at an average of 50 % qp for standard CCC-codes and 32 ms. pulse duration. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 81 ...

  • Page 82: High Power Supply Module 230 Vac

    When the transformer is used the power consumption will be less than 1.7 W for the entire meter including the 230/24 V transformer. If mains disappears, this SMPS will only keep the meter running for a few seconds. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 82 ...

  • Page 83: Supply Module 230 Vac

    1.5 VA/0.7 W. National electricity installation requirements must be met. The 24 VAC module must be connected/disconnected by the utility staff, whereas installation of 230/24 V in the switch cabinet must only be made by an authorised electrician. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 83 ...
  • Page 84 2.2 W for the entire meter including the 230/24 V transformer. If mains disappears, this power supply will keep the meter running for a few minutes. ® Maximum cable length between 230/24 VAC transformer e.g. Kamstrup type 6699-403 and MULTICAL Cable type Maximum length 2 x 0.75 m...

  • Page 85: Exchanging The Supply Unit

    However, exchange from mains supply to battery must not be made on MULTICAL 602 with the following base modules:  MULTICAL 602 Type 602- Base module Radio Router/pulse inputs Prog. data logger + RTC + 4…20 mA inputs + pulse inputs 0/4…20 mA outputs...

  • Page 86: Back-Up Of Data During Power Down

    These tasks can also be carried out by persons or companies, who professionally produce, repair or maintain equipment if only the person carrying out the work has the necessary expert knowledge. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 86 ...

  • Page 87: Plug-In Modules

    602 has gone through. Within the framework of the type approval, the CE declaration and the factory warranty other types of plug-in modules than those mentioned below cannot be used: 10.1 Top modules  MULTICAL 602 Type 602- Top module Energy calculation PQ or t-limiter...
  • Page 88 PC program METERTOOL. In order to function correctly in a MC602, minimum program version D1, released in March 2011, is required. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 88 ...
  • Page 89 AC/DC pulses. See paragraph 2.2 Electrical data as to specifications of pulse outputs CE and CV. The top module is prepared for use in a Kamstrup radio network together with the High Power Radio Router base module 6020084, read data being transferred to the system software via network unit RF Concentrator.
  • Page 90 10.1.3 Fitting and removing the top module The top module is released by pressing downwards in the middle of the plastic piece on the left, and at the same time pushing the top module towards the left. Figure 12 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 90 ...
  • Page 91 HP Mains only HP Mains only 3G GSM/GPRS modul only only only only (GSM8H) 602-00-84 HP Mains HP Mains HP Mains HP Mains High power Radio Router HP Mains only HP Mains only only only only only + pulse inp. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 91 ...
  • Page 92 67-00-26 67-00-30 67-00-31 602-00-35 602-00-36 67-00-38 67-00-39 67-00-60 67-00-62 602-00-64 67-00-66 67-00-67 602-00-80 602-00-81 602-00-84 Note: Pulse inputs for VA and VB (terminals 65-66-67-68) are not connected when a module is installed in an external connection box. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 92 ...

  • Page 93: Base Modules

    High Power High Power RadioRouter + pulse inputs supply modules *Kamstrup recommend that an external antenna is mounted on this module if the meter is fitted with a top module too. This ensures the best possible radio range. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 93 ...
  • Page 94 6699-105 or 6699-106 in order to adjust the signal to RS-232 level, which is used by PC and with the hand-held terminal from Kamstrup. See section 11. Data communication for information on data strings and protocols. If the computer does not have a COM port, a data cable with USB connection, type 6699-098, can be used.
  • Page 95 The radio module has 2 extra inputs. See paragraph 7.3 Pulse inputs VA and VB regarding functioning of the pulse inputs. The RadioRouter module must be used with mains supply. Kamstrup recommend that an external antenna is mounted on this module if the meter is fitted with a top module too. This ensures the best possible radio range.
  • Page 96 As the module is de-energised when the calculator top is not mounted, it is not possible to send Neuron ID by activating the button on the module. ® Neuron ID is sent by simultaneous activation of both front plate keys of MULTICAL 602. When ”Call” is displayed the Neuron ID has been sent. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 96 ...
  • Page 97 The module is delivered with internal antenna and external antenna connection.  Kamstrup recommend that an external antenna is mounted on this module if the meter is fitted with a top module too. This ensures the best possible radio range.
  • Page 98 (keep both front keys activated for approx. 5 s until CALL is displayed). Kamstrup recommend that an external antenna is mounted on this module if the meter is fitted with a top module too. This ensures the best possible radio range.
  • Page 99 The Wireless M-Bus module for fixed network supports individual encryption and comes with internal antenna as well as MCX connection for external antenna. Kamstrup recommend that an external antenna is mounted on this module if the meter is fitted with a top module too. This ensures the best possible radio range.
  • Page 100 The N2 module for MULTICAL ensures simple integration from Kamstrup’s heat and cooling meters to N2 Open based systems. Adress area is 1-255 determined by the last three digits of the meters customer number.
  • Page 101 MULTICAL® 602  10.2.19 Modbus RS485 RTU* Slave Module with 2 pulse inputs (VA, VB) (67-00-67) (PCB 5550-1277) The Modbus base module for MULTICAL® ensures a simple integration from Kamstrup’s heat, cooling and water meters in to a Modbus based systems. Modbus is an open, widespread and well established serial communication protocol used within building automation.
  • Page 102 The High Power RadioRouter module (602-00-84) must be used together with the High Power mains supply (230 VAC: 602-00-00-3 and 24 VAC: 602-00-00-4). Kamstrup recommend that an external antenna is mounted on this module if the meter is fitted with a top module too. This ensures the best possible radio range.

  • Page 103: Retrofitting Modules

    SIOX module (Auto detect Baud Rate) BACnet MS/TP + pulse inputs Modbus RTU + pulse inputs GSM/GPRS module (GSM6H) 3G GSM/GPRS modul (GSM8H) High Power Radio Router + pulse inputs Pulse values of VA and VB are changed via METERTOOL Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 103 ...

  • Page 104: Data Communication

    The KMP protocol is common for all Kamstrup consumption meters introduced in 2006 and later. The protocol is used on the optical eye and via pins to the base module. Base modules with e.g. M-Bus interface uses the KMP protocol internally and the M-Bus protocol externally.

  • Page 105: Multical® 602

    CHECK SUM 1 Software check sum HIGH RES High-resolution energy register for testing purposes TOPMODUL ID ID number for top module BOTMODUL ID ID number for base module INFOHOUR Error hour counter IMPINa l/imp. for VA IMPINb l/imp. for VB Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 105 ...

  • Page 106: Optical Eye

    MULTICAL® 602  11.1.2 Data protocol under NDA Having accepted Kamstrup’s standard Non-Disclosure Agreement you can order a demonstration program in C# (.net based) as well as a detailed protocol description. ® 11.2 MULTICAL 602 communication paths Physically, it is possible to communicate directly as shown below. Via destination addresses data communication can be routed internally between modules and calculator.

  • Page 107: Calibration And Verification

    The high-resolution energy can be used for both heat energy (E1) and for cooling energy (E3). 12.1.1 Data reading of high-resolution energy Data reading of the register ”HighRes” is possible with ID = 155. The read value will show correct measuring unit and value irrespective of the meter size. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 107 ...

  • Page 108: High-Resolution Volume For Test

    V1HighRes is periodically updated every 10 seconds. 12.2.1 Data reading of high-resolution Volume The register ”HighRes” can be data read via ID = 239. Data reading provides correct measuring unit and measuring value irrespective of meter size. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 108 ...

  • Page 109: Verification Adapter

    5550-1295 Sensor type Pt100, 2-Wire Pt500, 4- Wire Pt500, 2- Wire Pt500, 4- Wire  Volume input ULTRAFLOW (11-9-10) or Reed-contact (11-10) 24 V pulses (10B-11B) Verificationprint 5550-888 (to the right) with connection PCB 5550-1293 (to the left) Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 109 ...

  • Page 110: True Energy Calculation

    EN 1434-1:2007 or OIML R75:2002. An energy calculator like the one shown below can be ordered from Kamstrup A/S: The conventional true energy at the most frequent verification points is stated in below table.

  • Page 111: Metertool And Logview For Multical  602

    When the installation is completed, the icon ”METERTOOL HCW” will appear in the ‘All Programs’ menu under ‘Kamstrup METERTOOL’ (or from the menu ”start” for Windows XP) and as a link on the desktop. Double-click on link or icon in order to start the program.

  • Page 112: How To Use Metertool Hcw For Multical

    It is important to be familiar with the calculator’s functions before starting programming.  The Kamstrup Software product “METERTOOL HCW” (6699-724) is used for MULTICAL 602. Before running the program, connect your optical read-out head to your computer and place it in the bottom left- hand corner of the face of the meter, resting on the two plastic studs with the cable pointing downwards.
  • Page 113 ”V2(CCC)”, ”T1”, ”T2” and ”Max T1 for cooling” can be disabled, depending on the meter type in question. = Partial programming × = Total programming The program is self-explanatory as to most coding numbers (see text in ”combo-boxes”), further details can be found in the respective paragraphs of the technical description. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 113 ...
  • Page 114 In this menu the verification unit settings can be read from the unit altered, and programmed into the verification unit. 13.1.11 Verification unit calibration (Advanced Mode) Used for changing between temperature set points during calibration. 13.1.12 Certificate (Advanced Mode) In this menu previously saved verification results can be printed out in certificate form. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 114 ...
  • Page 115 Subsequently, activate ”Set” in order to send the change to the meter. The meter now supports the selected setup. NOTE! If the meter is subsequently configured, the communication setup is reset to standard setup. The change of communication setup must, therefore, be repeated. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 115 ...
  • Page 116 This button manually installs the USB driver used for the optical read-out head. 13.1.16 Help button Contact The contact button gives you the links to Kamstrup’s website and mailbox. Output This function shows the latest functions used in the program.
  • Page 117 Select ”Configuration” in the menu to the left in order to start meter configuration. Enter the present configuration by activating ”Read meter”. Make the required coding changes and activate ”Program” in order to carry out the changes in the meter. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 117 ...

  • Page 118: Verification With Metertool Multical  602

    T1 [C] T2 [C] T3 [C] 6699-398 Standard (EN1434/MID) Type 67-B/D (4-wire Pt500) T1 [C] T2 [C] T3 [C] 6699-399 Standard (EN1434/MID) Type 67-C (2-wire Pt500) For other equipment variants (types or temperature points), please contact Kamstrup A/S. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 118 ...
  • Page 119 ”Write” this new data into the equipment. In order to avoid unintentional change of calibration data ”write” is protected by a password, which can be obtained from Kamstrup A/S. Calibration data include test points, permissible error, uncertainty, ambient temperature (fixed value) and number of Integrations per test.
  • Page 120 13.2.6 Certificate If you want to print out a certificate with saved results, select ”Certificate” in the menu. You can now find the test/verification result according to serial number, and the certificate can be printed out. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 120 ...

  • Page 121: Logview Hcw

    Is used for reading of logger data collected in base modules. 13.3.6 Help button Contact The contact button gives you the links to Kamstrup’s website and mailbox. Output This function shows the latest functions used in the program. User manual Links to the user manual for the meter on Kamstrup’s website.
  • Page 122 To zoom in; activate  Zoom and select the area you wish to zoom into. To zoom out; doubleclick anywhere on the coordinate system. To read exact values on the graphs; deselect  Zoom and let the mouse pointer ”hover” over the point of interest. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 122 ...

  • Page 123: Approvals

    602 has a national Danish cooling approval, TS 27.02 003, according to DK-BEK 1178 – 06/11/2014 based on EN1434:2007. 14.2 Measuring instrument directive ® MULTICAL 602 is available with CE-marking according to MID (2004/22/EC). The certificates have the following numbers: B-Module: DK-0200-MI004-020 D-Module: DK-0200-MID-D-001 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 123 ...

  • Page 124: Trouble-Shooting

    Poor thermal sensor contact Place the sensors in the bottom of or accumulated energy is too the sensor pockets. Heat dissiptation little (e.g. MWh) Insulate the sensor pockets. Sensor pockets too short Replace sensor pockets with longer ones. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 124 ...

  • Page 125: Disposal

    MULTICAL® 602  16 Disposal Kamstrup A/S is environmentally certified according to ISO 14001, and as far as possible and as part of our environmental policy we use materials that can be recycled in an environmentally correct way. Kamstrup A/S has calculated carbon footprint of all meters.

  • Page 126: Documents

    MULTICAL® 602  17 Documents Danish English German Russian Technical description 5512-930 5512-931 5512-932 5512-933 Data sheet 5810-938 5810-939 5810-940 5810-957 Installation and user guide 5512-951 5512-952 5512-953 5512-956 Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 126 ...

  • Page 127: 602 Vs. Previous Meters

    Compact, allowing installation in older applications originally designed for e.g. MULTICAL III. The module can also be used together with the old 40-slave M-Bus Master with display from Kamstrup as well as older regulators and reading software. The module is mounted in the meter’s module area and is ®...

  • Page 128: Appendix C - Multical  6M2, A Calculator For Mixed Fluids

    N.B.: Pay attention to the revision number of the modules, since earlier revisions than stated above will not work in ® ® MULTICAL 6M2. Other plug-in modules may not be used in MULTICAL 6M2 since their function cannot be guaranteed, especially in connection with negative temperatures. Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 128 ...
  • Page 129 Monoethylene glycol (EG) More fluid types may be added continuously, and the complete overview of compatible fluid types can be viewed Propylene glycol (PG) online at: www.Kamstrup.com Tyfocor (EG) ® Please refer to the datasheet of the MULTICAL 6M2 for Tyfocor L (PG) further information about this meter, which also is available Tyfocor LS Standard...
  • Page 130 MULTICAL® 602  Kamstrup A/S ∙ Technical Description ∙ 5512‐931_N1_GB_11.2016 130 ...

Table of Contents

Save PDF