Bulb Replacement - Polaris SPORTSMAN 600 Service Manual

ELECTRICAL
1. Place the vehicle on a level surface with the
headlight approximately 25' (7.6 m) from a wall.
25' (7.6 m)
Lamp Center Height
2" (5.1 cm)
2. Measure the distance from the floor to the center
of the headlight and make a mark on the wall at
the same height.
3. Start the engine and turn the headlight switch to
high beam.
4. Observe headlight aim. The most intense part of
the headlight beam should be aimed 2" (5.1 cm)
below the mark placed on the wall in Step 2
NOTE: Rider weight must be included on the
seat. On machines with separate low beam
lights, the drop should be 8" (20.3 cm) in 25' from
the center of the low beam lamp.
5. Adjust beam to desired position .
HIGH BEAM HEADLIGHT

BULB REPLACEMENT

CAUTION: Do not service while headlight is hot.
Serious burns may result. Protect lamp during install.
10.30
Remove 3 screws
1. Remove three Phillips screws on the headlight
pod.
2. Lift pod cover up.
3. Disconnect instrument cluster harness.
4. Remove rubber shield from headlamp housing.
5. Push in and turn plastic retainer counter
clockwise and remove.
6. Carefully remove headlamp bulb from housing.
7. Reverse procedure to install new headlamp bulb.
HEADLIGHT HOUSING
REPLACEMENT
1. Remove three Phillips screws on the headlight
pod.
2. Lift pod cover up. Unplug instrument cluster from
harness.
3. Unplug headlamp from wiring harness.
4. Remove O-Ring from headlight pivot pins.