Fuel Sender Service; Hand / Thumb Warmer Switches - Polaris SPORTSMAN 600 Service Manual

FUEL SENDER TEST
1. Remove the fuel sender from the fuel tank. Refer
to Chapter 4
REMOVAL/INSTALLATION".
2. Stand the fuel sender on a flat surface.
3. Hook up an ohm meter to the fuel sender harness
(Brown & Purple / White).
4. With the sender float in the empty position, the
meter should read 5 ohms.
5. Slowly lift the sender float to the full position, the
meter should now read 90 ohms.
6. If the reading are not between 5 ohms and 90
ohms, or if the reading is erratic, replace the fuel
sender.
"FUEL SENDER
HAND/THUMB WARMER
SWITCHES (SPORTSMAN
HUNTER EDITION)
Button Removal / Installation
1. Disconnect the negative battery cable.
2. Remove the top of the headlight pod (3 screws).
Hand Switch
3. Disconnect the harness from the backside of the
switch.
4. On the inside of the pod, squeeze the button tabs
to together and push the button out of the top of
the headlight pod.
5. To install the switch, squeeze the tabs together
and insert the switch into the headlight pod. The
switch will snap into place.
6. Reinstall the harness to the backside of the
switch. Be sure to install the correct harness to
the correct switch. The thumb harness is clearly
marked for installation.
ELECTRICAL
Thumb Switch
10.33