Polaris Victory Sport Cruiser 2001 Owner's Manual
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Polaris Victory Sport Cruiser 2001 Owner's Manual

Polaris Victory Sport Cruiser 2001 Owner's Manual

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WARNING
The engine exhaust from this
product contains chemicals
known to cause cancer, birth de-
fects or other reproductive harm.

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Summary of Contents for Polaris Victory Sport Cruiser 2001

  • Page 1 WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth de- fects or other reproductive harm.
  • Page 2 Sport Cruiser Owner’s Manual Part No. 9915746 PRINTED IN THE U.S.A.
  • Page 3 Ultimately, all issues will be resolved by your dealer. If you believe your concerns warrant the attention of Victory Motorcy- cles, you may call Polaris Customer Service at 612-417-8650. We will assist your dealer as necessary to resolve any issues.
  • Page 4 (PRO) Family Your Owners Program As the owner of a new Polaris vehicle, you are entitled to a FREE two - year mem- bership in the Polaris PRO Family - the Preferred Registered Owners Family. It’s an owners program for Polaris owners like you, people who have chosen the finest vehicle available, people who share an interest in Polaris and its products.

  • Page 5: Table Of Contents

    CONTENTS UNDERSTANDING WARNINGS ......SAFETY INFORMATION ....... . 2-11 VEHICLE DESCRIPTION .

  • Page 6: Understanding Warnings

    UNDERSTANDING WARNINGS SAFETY ALERT The following precautionary signal words are used throughout this manual to con- vey the following messages: This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

  • Page 7: Safety Information

    SAFETY INFORMATION WARNING: Please read this manual carefully and completely before operating this motorcycle. Do not attempt to operate this motorcycle until you have familiarized yourself with the controls and operating features. Do not attempt to operate this motorcycle until you have been trained in safe and proper riding techniques.
  • Page 8 SAFETY INFORMATION SAFE RIDING WARNING: The safe use and operation of motorcycles is dependent on proper riding techniques. Every operator needs to know the following items before riding any motorcycle. D Obtain complete instructions from a knowledgeable source on all aspects of motorcycle operation.
  • Page 9 SAFETY INFORMATION D Always signal before turning or changing lanes. Don’t take it for granted that oth- er motorists have seen you. Check your mirrors and turn your head before changing lanes. WARNING: The operator and the passenger are integral parts of the han- dling characteristics of a motorcycle.
  • Page 10 SAFETY INFORMATION Loading WARNING: The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 450 lbs. WARNING: Accessory and cargo weight should be kept as low and close to the center of gravity of the machine as possible. Distribute the weight evenly on both sides of the machine.
  • Page 11 SAFETY INFORMATION SAFE OPERATING RULES Before operating your new motorcycle it is your responsibility to read and follow operating and maintenance instructions in this manual. Follow these basic rules for your personal safety. D Know and respect the rules of the road. Read and observe the Motorcycle Safe- ty booklets included with this Owner’s Manual.
  • Page 12 SAFETY INFORMATION Fuel WARNING Gasoline is extremely flammable and explosive under certain conditions. Always stop the engine and refuel outdoors or in a well ventilated area. Do not smoke or allow open flames or sparks in or near the area where re- fueling is performed or where gasoline is stored.
  • Page 13 SAFETY INFORMATION Parking NOTE: When leaving the machine unattended make sure to remove the ignition key and lock the steering lock. WARNING: The engine and exhaust pipes may be hot. Park the machine in an area where children aren’t likely to touch these hot areas. WARNING: The machine may fall over if parked on uneven and/or soft ground.
  • Page 14 SAFETY INFORMATION Important Labels Your vehicle has a number of warning labels. Please read and understand them before riding your motorcycle. TIRE INFORMATION Cold Tire Pressures: Up to 200 lbs (91 kg) Load Front 36 psi (250 kpa) Rear 38 psi (265 kpa) Up to Maximum Load Capacity Front 36 psi (250 kpa)
  • Page 15 SAFETY INFORMATION Important Labels Your vehicle has a number of warning labels. Please read and understand them before riding your motorcycle. PASTED UP PN7078786...
  • Page 16 SAFETY INFORMATION Important Labels Your vehicle has a number of warning labels. Please read and understand them before riding your motorcycle. Tire Information (located on lower swing arm) USA/Flag Vehicle Emission VIN Decal Fuse Box Layout (Located in fusebox under right--hand side cover) (see page 45)

  • Page 17: Vehicle Description

    VEHICLE DESCRIPTION Left Side of Machine Left Turn Signal Headlamp Spark Plugs Passenger Seat Tail/Brake Lamp Seat Latch (key) Passenger Foot Rest Oil Filter Operator Foot Rest 10. Shift Lever 11. Oil Cooler 12. Air Filter Access 13. Front Fork...
  • Page 18 VEHICLE DESCRIPTION Right Side of Machine Right Turn Signal Right Side Cover Rear View Mirrors Rear Brake Pedal Operator Foot Rest Passenger Foot Rest Exhaust Muffler Drive Belt Guard Rear Brake Reservoir...
  • Page 19 VEHICLE DESCRIPTION Top View of Machine Speedometer Fuel Cap Right Handlebar Control Left Handlebar Control Clutch Lever Front Brake Lever Throttle Cables Clutch Cable Front Brake Fluid Reservoir 10. Tachometer 11. Throttle Control (twist grip)

  • Page 20: Control Parts And Functions

    CONTROL PARTS AND FUNCTIONS Main Switch Controls The main switch is located un- derneath the gas tank on the left--hand side. It controls the ignition and lighting systems. Its operation is described below: Electrical circuits are switched on, and the headlight, meter light, taillight and front run- ning lights come on.
  • Page 21 CONTROL PARTS AND FUNCTIONS Left Handlebar Controls Dimmer and passing light switch is pushed up for the high LH Driver’s View beam, middle position is low beam and bottom position is momentary passing beam. Turn signal switch is pushed to the right to signal a right--hand turn and pushed to the left to signal a left--hand turn.
  • Page 22 CONTROL PARTS AND FUNCTIONS Right Handlebar Controls Starter switch cranks the starter motor when pushed. RH Driver’s View Engine Stop Switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system.
  • Page 23 CONTROL PARTS AND FUNCTIONS Indicator Lights Turn Indicator Light - flashes when the turn switch is moved to the left or right. NOTE: A failed turn signal bulb will cause the turn signal indicator to flash at a high rate of speed (i.e. greater than twice the normal frequency). If this is observed by the operator, he/she should immediately inspect the function of the turn signals and correct any possible problems.
  • Page 24 CONTROL PARTS AND FUNCTIONS Clutch Lever This machine is equipped with a manually actuated clutch. The clutch lever (1) is located on the left handlebar. Pull the lever completely to the handlebars to disengage the clutch, and re- lease the lever to engage the clutch.
  • Page 25 CONTROL PARTS AND FUNCTIONS Front Brake Lever The front brake lever (1) is lo- cated on the right handlebar. Pull it toward the handlebar to apply the front brake. front WARNING: brake on this motorcycle is very powerful and can stop the front wheel rotation causing a skid, which can lead to an immediate and deadly crash.
  • Page 26 CONTROL PARTS AND FUNCTIONS Steering Lock There is a steering lock (1) lo- cated on the right side of the steering head. To lock the steer- ing, turn the handlebars all the way to the left. Open the steer- ing lock cover, push the key in- ward and turn it 1/8 turn counter- clockwise.

  • Page 27: Pre-Ride Inspection

    PRE-RIDE INSPECTION WARNING: Failure to perform a proper pre-ride inspection could lead to seri- ous injury or death. A Pre-Ride Inspection should be made before each use. ITEM PROCEDURE PAGE Engine Oil Check level, add oil if necessary 24 Fuel Check level, add fuel if neces- sary Front &...
  • Page 28 PRE-RIDE INSPECTION Fuel Cap Make sure there is sufficient fuel in the fuel tank. Grasp the fuel cap and turn it counter-clockwise to remove it. To install the fuel cap, place the fuel cap in position and turn it clockwise until it ratchets. Do not turn the fuel cap counter- clockwise to align the Victory logo.
  • Page 29 PRE-RIDE INSPECTION Engine Oil The engine lubrication oil is Victory 20W-40 semi-synthetic oil. It is specially formulated for the Victory engine for lubrication and cooling attributes. Make certain the engine oil is at the specified level. Fill with oil as necessary. Refer to page 36 for proper procedure.
  • Page 30 PRE-RIDE INSPECTION Front and Rear Brakes Refer to page 12 for component loca- tions. Front Brake Lever Make certain both the front brakes and rear brakes are working properly. Check at low speed shortly after start- ing out. WARNING: A soft, spongy feel- ing in the brake lever and/or brake View of RH Handlebar From Front pedal could indicate a hazardous...
  • Page 31 PRE-RIDE INSPECTION Clutch Make certain the clutch is working properly. Operate the clutch a few times and check for smooth operation and proper free-play (.080″/2mm). If adjustment is necessary, refer to page 41. Throttle Make sure the throttle grip operates properly and check the freeplay. The grip should return when released.
  • Page 32 PRE-RIDE INSPECTION Tires To ensure maximum performance, long service and safe operation, note the fol- lowing: Tire Air Pressure Tire air pressure should be checked and adjusted before operating the motorcycle and also when a passenger or lug- gage is carried. Refer to the tire pressure chart below to deter- mine which...

  • Page 33: Operation

    OPERATION WARNING: D This motorcycle was produced with the designated tires as original equipment. The testing that was done to ensure stability and superior handling included these tires. The use of other tires may cause instability. Failure to use Victory original equipment tires could result in poor motorcycle stability and handling, which can lead to a crash and subsequent serious injury or death.
  • Page 34 OPERATION 5. The fast idle lever may be returned to the rest position as soon as the engine has warmed sufficiently so it will idle smoothly. NOTE: If the engine fails to start, release the start switch, wait a few seconds, then try again.
  • Page 35 OPERATION Shifting The transmission lets you control the amount of power you have available at a giv- en speed for starting, accelerating, climbing hills, etc. The use of the shift pedal is shown in the illustration on page 19. CAUTION 1.
  • Page 36 OPERATION Deceleration 1. Apply both the front and the rear brakes at the same time in a coordinated man- ner to slow the motorcycle. 2. When the motorcycle reaches 10 mi/hr (16 km/hr), shift into first gear. Anytime the engine is about to stall or runs very roughly, pull the clutch and use the brakes to stop.

  • Page 37: Maintenance

    MAINTENANCE Periodic Maintenance Periodic inspection, adjustment, and lubrication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motor- cycle operator and owner. Some important points of motorcycle inspection, adjust- ment, and lubrication are explained in the following pages. WARNING: If you are not experienced in motorcycle service, this work should be done by a qualified Victory dealer.
  • Page 38 MAINTENANCE Periodic Maintenance Chart Initial Odometer readings ITEM PROCEDURE I = Inspect L = Lubricate 2,500 5,000 7,500 10,000 12,500 miles miles miles miles miles miles R = Replace T = Torque or 1 or 6 or 12 or 18 or 24 or 30 month...
  • Page 39 MAINTENANCE Periodic Maintenance Chart Initial Odometer readings ITEM PROCEDURE I = Inspect L = Lubricate 2,500 5,000 7,500 10,000 12,500 miles miles miles miles miles miles R = Replace T = Torque or 1 or 6 or 12 or 18 or 24 or 30 month...
  • Page 40 MAINTENANCE Spark Plug Inspection Specified Spark Plug RA8GHC Champion Spark Plug Gap 0.040″ (1.0 mm) Tightening Torque 12 -- 14 ft. lbs. The condition of the spark plugs can often times indicate abnor- mal engine conditions. They are important engine components and are easy to check.
  • Page 41 MAINTENANCE Engine Oil Level Use the following procedure to check the engine oil level. 1. Warm up the machine for several min- utes. 2. Stop the engine and wait 3-5 minutes. 3. Remove the dipstick and clean the oil off of the dipstick. 4.
  • Page 42 MAINTENANCE Engine Oil and Oil Filter Replacement (Continued) 8. Install the new oil filter. Tight- en the filter one full turn after O-ring contacts engine case. 9. Fill the engine with 6 quarts of oil . 10. Install the dipstick and check oil level.
  • Page 43 MAINTENANCE Air Filter Inspect the air filter on a regular basis. Inspect more often if riding in unusually wet or dusty conditions. Replace filter if necessary. Refer to page 12 for filter location. To remove the air filter Air Box access cover, remove the two screws securing the Access...
  • Page 44 MAINTENANCE Fluid Level Inspection WARNING: Low brake fluid levels may let air enter the brake system, possi- bly creating poor on non-existent braking. Before riding, check the levels of the brake fluid and add if necessary. (see page 13 for location of rear brake reservoir) Observe the following precautions: D When checking the level of the brake fluids, make sure the master...
  • Page 45 MAINTENANCE Front Brake Pad Inspection Four wear indicator grooves are provided on each front brake pad. These indicators allow for a visual indication of brake pad wear without disas- sembly of the caliper. Inspect Caliper the grooves, if they have al- most disappeared, have a Vic- tory dealer replace the brake pads.
  • Page 46 MAINTENANCE Clutch Inspection Make certain the clutch is work- ing properly. Operate the clutch a few times and check for smooth operation proper free-play (.080″/2mm). If the free-play is incorrect, loos- en the lock nut and turn the ad- .080″/2mm justment sleeve until free-play is correct.
  • Page 47 MAINTENANCE Lubrication Points NOTE: Steering head bearings should only be serviced by a Victory Technician. NOTE: Pure Moly Lube Polaris starter grease should be used for cable lube (PN 2871460). Clutch Cable Fast Idle Cable Steering Head Bearings Seat Cable...
  • Page 48 MAINTENANCE Sidestand Pivot Support the motorcycle in an upright position. Inspect sidestand spring for damage or loss of tension. Inspect the sidestand for smooth movement. Lubricate if necessary. Inspect the sidestand pivot bolt nut for proper torque (36 ft. lbs. - 5.0 kg-m)). Make sure that...
  • Page 49 MAINTENANCE Front Fork Inspection CAUTION: Securely support the motorcycle so there is no danger of it falling. Oil Leak Check Check for oil leakage. If any leakage is detected, take the machine to a Victory dealer for repairs. Operation Check Place the machine on a level place.
  • Page 50 MAINTENANCE Fuse Replacement The fuses are located on the right side of the motorcycle under the right body side cover. To access the fuses, remove seat. Push back the tabs on each side of the fuse box cover and lift cover off. NOTE: the cover must be installed with the double cut-out facing forward.
  • Page 51 MAINTENANCE Headlight Adjustment 7.62 M (25 feet) Inspect tire pressures, correct if necessary. Select a level area with low lighting and enough room to place the motorcycle’s front tire 25 feet from the wall or temporary screen. Measure from the center of the headlight to the floor. Draw a horizontal line on the wall or screen that equals this measurement.
  • Page 52 MAINTENANCE Drivebelt Inspection NOTE: It is recommended that your Victory dealer inspect the drive belt annually. Visually inspect the drive belt for cuts, excessive wear, foreign substance (oil, etc.), missing teeth, delamination of the outer belt covering, or any unusual damage.
  • Page 53 MAINTENANCE Spring Pre-Load Adjustment The rear shock pre-load adjustment should be set to insure the bike has the correct amount of suspension travel and ground clearance. NOTE: Two or three people will be required to make this adjustment. Remove the motorcycle from its sidestand and balance it on the two wheels. Compress the rear suspension a couple of times by pushing down on the seat and releasing.
  • Page 54 MAINTENANCE Ride Height Adjustment NOTE: If you are not familiar with safe service and adjustment procedures, have this adjustment performed by an authorized Victory dealer. To raise the ride height, use the following procedure. With the motorcycle in an upright Alternate position, secure the front wheel.

  • Page 55: Battery

    BATTERY WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call physician immediately. Eyes: Flush with water for 15 minutes and get prompt medical attention.

  • Page 56: Multi-Function Display

    MULTI-FUNCTION DISPLAY MFD Functions Odometer Mode Switch Trip Odometer Clock Backlight dimming Hi-Beam Dimming Fuel Level Set Switch Voltmeter Check Engine MODE SWITCH - Toggles all Multi-LCD display functions except “Check Engine.” The indicator scrolls from left to right, displaying selection. SET SWITCH - Function varies with selected function mode.
  • Page 57 MULTI-FUNCTION DISPLAY VOLTMETER - The voltage of the battery will be shown on the LCD display. (i.e. Alt 12.3). In this function, all indicators will be off, pressing the MODE button once will change back to the first LCD function. CHECK ENGINE - In this function, the microcontroller is checking the the Check Engine input line;...

  • Page 58: Troubleshooting

    TROUBLESHOOTING Troubleshooting Victory motorcycles receive a rigid inspection before shipment from the factory. However, trouble may occur during operation. Any problem in the fuel, combustion, or ignition systems can cause hard starting and loss of power. If your motorcycle requires any repair, take it to your Victory dealer.

  • Page 59: Cleaning And Storage

    CLEANING AND STORAGE Cleaning Complete and thorough cleaning of your Victory motorcycle will accomplish many things such as: D Extend the useful life of many components D As a part of the cleaning process you will also be performing a complete and thorough visual inspection that may reveal items in need of repair that you might otherwise not find.
  • Page 60 CLEANING AND STORAGE Storage To prevent storage damage due to long-term storage (60 days or more) the follow- ing guidelines should be followed. 1. Clean the motorcycle completely. 2. Top off the fuel tank with fresh fuel and add fuel stabilizer to the fuel. The ma- chine should be run for 15 minutes or so to distribute the fuel stabilizer through- out the fuel system.

  • Page 61: Identification

    IDENTIFICATION Identification Numbers Record Record the following information in the spaces provided to help you when ordering parts or in the event that your machine is stolen. Key Identification Number Identification The key identification number is stamped Number on the key tag. You will need this informa- tion in the event that you need to purchase a new key.

  • Page 62: Specifications

    SPECIFICATIONS Oil Capacity (Quarts) Fuel Capacity (U.S. gallons) Wheelbase (inches) 63.6 Seat Height (inches) 28.5 Footpeg Height (inches) 11.4 Front Wheel Travel (inches) Rear Wheel Travel (inches) 4.50 Rear Suspension Type Single Shock Claimed Dry Weight 650 lbs. Claimed Wet Weight 700 lbs.
  • Page 63 SPECIFICATIONS Transmission Type Manual 5 Speed Clutch Type Wet Clutch Clutch Spring Type Compression Primary Drive Gear with Torque Compensator Primary Drive Gear Teeth (Ratio) 1.5:1 Front Wheel 17″ x 3.5″ Rear Wheel 17″ x 5.5″ Front Tire Dunlop D205 120/70-17F Rear Tire Dunlop D205 180/55-17 Front Type...

  • Page 64: Reporting Of Safety Defects

    However, NHTSA cannot become involved in individual problems between you, your dealer, or Polaris Sales Inc. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHTSA, U.S.

  • Page 65: Consumer Information

    CONSUMER INFORMATION Motorcycle Noise Regulation Tampering Warning: Motorcycle Noise Regulations Tampering with Noise Control systems Prohibited. Federal law prohibits the follow- ing acts or causing thereof: D The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incor- porated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or...
  • Page 66 CONSUMER INFORMATION Maintenance Record Copies of repair orders and/or receipts for parts and/or service work you purchase is required to document that maintenance has been completed in accordance with the manufacturer’s warranty policy and Federal/State emission’s Warranty poli- cies. The following chart is supplied only for your convenience so it may remind you that the maintenance work is required.

  • Page 67: Emissions Control System Warranty

    If you have any questions regarding your warranty rights and responsibilities, you should contact Victory Motorcycle Division, Polaris Sales Inc., 1225 Hwy 169 No., Minneapolis, MN 55441, or the California Air Resources Board, P.O. Box 8001,...
  • Page 68 EMISSIONS CONTROL SYSTEM WARRANTY Victory Motorcycle Division, Polaris Sales Inc. - Limited Warranty on Emission Control System Victory Motorcycle Division, Polaris Sales Inc., (hereinafter Victory) warrants that each new 2000 and later Victory Motorcycle that includes as standard equipment a headlight, taillight and stoplight, and is street legal:...
  • Page 69 EMISSIONS CONTROL SYSTEM WARRANTY II. LIMITATIONS. This Emission Control System warranty shall not cover any of the following: Repair or replacement required as a result of: (1) accident (2) misuse (3) repairs improperly performed or replacements improperly installed (4) use of replacement parts or accessories not conforming to Victory specifications which adversely affect performance and/or (5) use in competitive racing or related events.
  • Page 70 U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers. Warranty claims should be directed to: Victory Motor- cycle Division, Polaris Sales Inc., 1225 Hwy 169 No., Minneapolis, MN 55441...

  • Page 71: Victory Motorcycle Warranty Policy

    REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to Victory Motorcycle Division, Polaris Sales Inc. within ten days. Upon receipt of this registration, Victory Motorcycle Division, Polaris Sales Inc. will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the war- ranty entitlement.
  • Page 72 Warranty Registration form to the dealer. (THE COST OF TRANS- PORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). Victory Motorcycles division of Polaris Sales Inc. suggests that you use your original sel- ling dealer; however, you may use any Victory Motorcycle Servicing Dealer to per- form warranty service.

  • Page 73: Index

    INDEX Accelerating ..... Model Label ..... . Air Filter .

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