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Polaris Victory Special Edition 2000 Owner's Manual

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Owner's Manual

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Summary of Contents for Polaris Victory Special Edition 2000

  • Page 1 2000 Special Edition Owner’s Manual...
  • Page 2 Part No. 9916013 PRINTED IN THE U.S.A.
  • Page 3 WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth de- fects or other reproductive harm.
  • Page 4 All information in this manual is based upon the latest product data and specifica- tions available at the time of printing. Victory Motorcycle Division, Polaris Sales Inc. reserves the right to make product changes and improvements which may affect illustrations or explanations.
  • Page 5 (PRO) Family Your Owners Program As the owner of a new Polaris vehicle, you are entitled to a FREE two - year mem- bership in the Polaris PRO Family - the Preferred Registered Owners Family. It’s an owners program for Polaris owners like you, people who have chosen the finest vehicle available, people who share an interest in Polaris and its products.

  • Page 6: Table Of Contents

    CONTENTS UNDERSTANDING WARNINGS ......SAFETY INFORMATION ....... . 2-11 VEHICLE DESCRIPTION .

  • Page 8: Understanding Warnings

    UNDERSTANDING WARNINGS SAFETY ALERT The following precautionary signal words are used throughout this manual to con- vey the following messages: This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

  • Page 9: Safety Information

    SAFETY INFORMATION WARNING: Please read this manual carefully and completely before operating this motorcycle. Do not attempt to operate this motorcycle until you have familiarized yourself with the controls and operating features. Do not attempt to operate this motorcycle until you have been trained in safe and proper riding techniques.
  • Page 10 SAFETY INFORMATION SAFE RIDING WARNING: The safe use and operation of motorcycles is dependent on proper riding techniques. Every operator needs to know the following items before riding any motorcycle. D Obtain complete instructions from a knowledgeable source on all aspects of motorcycle operation.
  • Page 11 SAFETY INFORMATION D Always signal before turning or changing lanes. Don’t take it for granted that oth- er motorist have seen you. Check your mirrors and turn your head before changing lanes. WARNING: The operator and the passenger are integral parts of the han- dling characteristics of a motorcycle.
  • Page 12 SAFETY INFORMATION Loading WARNING: The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 379 lbs. WARNING: Accessory and cargo weight should be kept as low and close to the center of gravity of the machine as possible. Distribute the weight evenly on both sides of the machine.
  • Page 13 SAFETY INFORMATION SAFE OPERATING RULES Before operating your new motorcycle it is your responsibility to read and follow operating and maintenance instructions in this manual. Follow these basic rules for your personal safety. D Know and respect the rules of the road. Read and observe the Motorcycle Safe- ty booklets included with this Owner’s Manual.
  • Page 14 SAFETY INFORMATION Fuel WARNING Gasoline is extremely flammable and explosive under certain conditions. Always stop the engine and refuel outdoors or in a well ventilated area. Do not smoke or allow open flames or sparks in or near the area where re- fueling is performed or where gasoline is stored.
  • Page 15 SAFETY INFORMATION Parking NOTE: When leaving the machine unattended make sure to remove the ignition key and lock the steering lock. WARNING: The engine and exhaust pipes may be hot. Park the machine in an area where children aren’t likely to touch these hot areas. WARNING: The machine may fall over if parked on uneven and/or soft ground.
  • Page 16 SAFETY INFORMATION Important Labels Your vehicle has a number of warning labels. Please read and understand them before riding your motorcycle. TIRE INFORMATION Cold Tire Pressures: Up to 200 lbs (90 kg) Load Front 34 psi (235 kpa) Rear 36 psi (250 kpa) Up to Maximum Load Capacity Front 34 psi (235 kpa)
  • Page 17 STANDARDS ARE PROHIBITED BY FEDERAL LAW. 7078772 SEE OWNER’S MANUAL MFG BY VICTORY MOTORCYCLE DIVISION, POLARIS INDUSTRIES INC. GVWR-1075 Lbs (488 Kg) GAWR F-374 Lbs (170Kg) WITH 34 psi (235KPA) MT90HB16 GAWR R-701 Lbs (318Kg) WITH 40 psi (250KPA) 160/80HB16 THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
  • Page 18 SAFETY INFORMATION Important Labels Your vehicle has a number of warning labels. Please read and understand them before riding your motorcycle. Tire Information (located on lower swing arm) USA/Flag Fuel, Operation and Loading Decal Vehicle Emission VIN Decal Fuse Box Layout (Located in fusebox under left hand side cover) (see page 46)

  • Page 19: Vehicle Description

    VEHICLE DESCRIPTION Left Side of Machine 1. Left Turn Signal 2. Headlamp 3. Spark Plugs 4. Passenger Seat 5. Tail/Brake Lamp 6. Seat Latch (key) 7. Passenger Foot Rest 8. Oil Filter 9. Operator Foot Rest 10. Shift Lever 11. Oil Cooler 12.
  • Page 20 VEHICLE DESCRIPTION Right Side of Machine 1. Right Turn Signal 2. Right Side Cover 3. Rear View Mirrors 4. Rear Brake Pedal 5. Operator Foot Rest 6. Passenger Foot Rest 7. Exhaust Mufflers 8. Drive Belt Guard...
  • Page 21 VEHICLE DESCRIPTION Top View of Machine Speedometer Fuel Cap Right Handlebar Control Left Handlebar Control Clutch Lever Front Brake Lever Throttle Cables Clutch Cable Front Brake Fluid Reservoir Level Indicator 10. Tachometer 11. Throttle Control (twist grip)

  • Page 22: Control Parts And Functions

    CONTROL PARTS AND FUNCTIONS Main Switch Controls The main switch (1) is located underneath the gas tank on the left--hand side. It controls the ignition and lighting systems. Its operation is described below: Electrical circuits are switched on, and the headlight, meter light, taillight and front run- ning lights come on.
  • Page 23 CONTROL PARTS AND FUNCTIONS Left Handlebar Controls Dimmer and passing light switch is pushed up for the high LH Driver’s View beam, middle position is low beam and bottom position is mo- mentary passing beam. Turn signal switch pushed to the right to signal a right hand turn and pushed to the left to signal a left hand turn.
  • Page 24 CONTROL PARTS AND FUNCTIONS Right Handlebar Controls Starter switch cranks the starter motor when pushed. RH Driver’s View Engine Stop Switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system.
  • Page 25 CONTROL PARTS AND FUNCTIONS Indicator Lights Turn Indicator Light - flashes when the turn switch is moved to the left or right. NOTE: A failed turn signal bulb will cause the turn signal indicator to flash at a high rate of speed (i.e. greater than twice the normal frequency). If this is observed by the operator, he/she should immediately inspect the function of the turn signals and correct any possible problems.
  • Page 26 CONTROL PARTS AND FUNCTIONS Clutch Lever This machine is equipped with a manually actuated clutch. The clutch lever (1) is located on the left handlebar. Pull the lever completely to the handlebars to disengage the clutch, and re- lease the lever to engage the clutch.
  • Page 27 CONTROL PARTS AND FUNCTIONS Front Brake Lever The front brake lever (1) is lo- cated on the right handlebar. Pull it toward the handlebar to apply the front brake. WARNING: front brake on this motorcycle is very powerful and can stop the front wheel rotation causing a skid, which can lead to an immediate and deadly crash.
  • Page 28 CONTROL PARTS AND FUNCTIONS Steering Lock There is a steering lock (1) lo- cated on the right side of the steering head. To lock the steer- ing, turn the handlebars all the way to the left. Open the steer- ing lock cover, push the key in- ward and turn it 1/8 turn counter- clockwise.
  • Page 29 CONTROL PARTS AND FUNCTIONS Seat The seat lock (1) is located behind the seat on the left side. Take the following steps to unlock the seat: 1. Insert the key and turn it coun- terclockwise. 2. Lift and remove the seat. 3.

  • Page 30: Pre-Ride Inspection

    PRE-RIDE INSPECTION WARNING: Failure to perform a proper pre-ride inspection could lead to seri- ous injury or death. A Pre-Ride Inspection should be made before each use. ITEM PROCEDURE PAGE Engine Oil Check level, add oil if necessary 25 Fuel Check level, add fuel if neces- sary Front &...
  • Page 31 PRE-RIDE INSPECTION Fuel Cap Make sure there is sufficient fuel in the fuel tank. Grasp the fuel cap (1) and turn it counter-clockwise to remove To install the fuel cap, place the fuel cap in position and turn it clockwise until it ratchets. Do not turn the fuel cap counter- clockwise to align the Victory logo.
  • Page 32 PRE-RIDE INSPECTION Engine Oil The engine lubrication oil is Victory 20W-40 semi-synthetic oil. It is specially formulated for the Victory engine for lubrication and cooling attributes. Make certain the engine oil is at the specified level. Fill with oil as necessary. Refer to page 37 for proper procedure.
  • Page 33 PRE-RIDE INSPECTION Front and Rear Brakes Make certain both the front brakes and rear brakes are working properly. Check at low speed shortly after starting out. To check the brake fluid for the front master cylinder, have the bike resting on the side stand. Turn the handlebars to full left stop position.
  • Page 34 PRE-RIDE INSPECTION Clutch Make certain the clutch is work- ing properly. Operate the clutch a few times and check for smooth operation and proper free-play (1) [.080″ (2mm)] If the free-play is incorrect, loos- en the lock nut (2) and turn the adjustment sleeve (3) until free- play is correct.
  • Page 35 PRE-RIDE INSPECTION Tires To ensure maximum performance, long service and safe operation, note the fol- lowing: Tire Air Pressure D Should be checked and ad- justed before operating the motorcycle and also when a passenger or luggage is car- ried. Refer to the tire pressure chart on the following page to determine what tire pressures should be used for different...

  • Page 36: Operation

    OPERATION WARNING: D This motorcycle was produced with the designated tires as original equipment. The testing that was done to ensure stability and superior handling included these tires. The use of other tires may cause instability. Failure to use Victory original equipment tires could result in poor motorcycle stability and handling, which can lead to a crash and subsequent serious injury or death.
  • Page 37 OPERATION 5. The fast idle lever may be returned to the rest position as soon as the engine has warmed sufficiently so it will idle smoothly. NOTE: If the engine fails to start, release the start switch, wait a few seconds, then try again.
  • Page 38 OPERATION Deceleration 1. Apply both the front and the rear brakes at the same time in a coordinated man- ner to slow the motorcycle. 2. When the motorcycle reaches 10 mi/hr (16 km/hr), shift into first gear. Anytime the engine is about to stall or runs very roughly, pull the clutch and use the brakes to stop.
  • Page 39 OPERATION Engine Break-in There is never a more important period in the life of your motorcycle than the period between zero and 500 miles (830 km). Because the engine is brand new, you must not put an excessive load on it for the first 500 miles (830 km). The various parts in the engine wear and polish themselves to the correct operating clearances.

  • Page 40: Maintenance

    MAINTENANCE Periodic Maintenance Periodic inspection, adjustment, and lubrication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motor- cycle operator and owner. Some important points of motorcycle inspection, adjust- ment, and lubrication are explained in the following pages. WARNING: If you are not experienced in motorcycle service, this work should be done by a qualified Victory dealer.
  • Page 41 MAINTENANCE Periodic Maintenance Chart Initial Odometer readings ITEM PROCEDURE I = Inspect L = Lubricate 2,500 5,000 7,500 10,000 12,500 miles miles miles miles miles miles R = Replace T = Torque or 1 or 6 or 12 or 18 or 24 or 30 month...
  • Page 42 MAINTENANCE Periodic Maintenance Chart ITEM PROCEDURE Initial Odometer readings I = Inspect L = Lubricate 2,500 5,000 7,500 10,000 12,500 miles miles miles miles miles miles R = Replace T = Torque or 1 or 6 or 12 or 18 or 24 or 30 month...
  • Page 43 MAINTENANCE Spark Plug Inspection Specified Spark Plug RA8GHC Champion Spark Plug Gap 0.040″ (1.0 mm) Tightening Torque 12 -- 14 ft. lbs. The condition of the spark plugs can often times indicate abnor- mal engine conditions. They are important engine components and are easy to check.
  • Page 44 MAINTENANCE Engine Oil Oil Level Inspection D Warm up the machine for sev- eral minutes. D Stop the engine and wait 3-5 minutes. D Remove the dipstick and clean the oil off of the dipstick. D Place machine on a level area and hold it in an upright posi- tion.
  • Page 45 MAINTENANCE Engine Oil and Oil Filter Replacement (Continued) D Install the new oil filter. Tight- en the filter one full turn after O-ring contacts engine case. D Fill the engine with 6 quarts of oil and install the oil filler cap. D Check the dipstick again after filling.
  • Page 46 MAINTENANCE Brake System WARNING: Be sure the brakes are working properly. A soft or spongy feel- ing in the brake lever or pedal can indicate the presence of air in the brake system. This air must be removed by bleeding the brake system before the motorcycle is operated.
  • Page 47 MAINTENANCE Fluid Level Inspection WARNING: Low brake fluid levels may let air enter the brake system, possi- bly creating poor on non-existent braking. Before riding, check the levels of the brake fluid and add if necessary. (see page 12 for location of rear brake reservoir) Observe the following precautions: D When checking the level of the brake fluids, make sure the master...
  • Page 48 MAINTENANCE Front Brake Pad Inspection Four wear indicator grooves (1) are provided on each front brake pad. These indicators allow for a visual indication of brake pad wear without disas- sembly of the caliper (2). In- spect the grooves, if they have almost disappeared, have a Victory dealer replace the brake pads.
  • Page 49 MAINTENANCE Clutch Adjustment Make certain the clutch is work- ing properly. Operate the clutch a few times and check for smooth operation and proper free-play (1) (.080″ (2mm)) If the free-play is incorrect, loos- en the lock nut (2) and turn the adjustment sleeve (3) until free- play is correct.
  • Page 50 MAINTENANCE Lubrication Points NOTE: Steering head bearings should only be serviced by a Victory Technician. NOTE: Pure Moly Lube Polaris starter grease should be used for cable lube (PN 2871460). Clutch Cable Fast Idle Cable Seat Cable Steering Head Bearings...
  • Page 51 MAINTENANCE Sidestand Pivot Support the motorcycle in an upright position Inspect the side stand spring for damage or loss of tension. Inspect the side stand for smooth movement, lubricate if necessary. Inspect the side stand pivot bolt nut for proper torque (36 ft.
  • Page 52 MAINTENANCE Front Fork Inspection CAUTION: Securely support the motorcycle so there is no danger of it falling. Oil Leak Check Check for oil leakage. If any leakage is detected, take the machine to a Victory dealer for repairs. Operation Check Place the machine on a level place.
  • Page 53 MAINTENANCE Fuse Replacement The fuses are located on the left side of the mo- torcycle under the left body side cover. To access the fuses, remove seat. Rotate fasteners turn counter clockwise lift upward until disengaged. Pull top of cover outward (toward you) until cover is clear of the battery.
  • Page 54 MAINTENANCE Headlight Adjustment 7.62 M (25 feet) Inspect tire pressures, correct if necessary. Select a level area with low lighting and enough room to place the motorcycle’s front tire 25 feet from the wall or temporary screen. Measure from the center of the headlight to the floor. Draw a horizontal line on the wall or screen that equals this measurement.
  • Page 55 MAINTENANCE Drivebelt Inspection Visually inspect the drive belt for cuts, excessive wear, foreign substance (oil, etc.), missing teeth, delamination of the outer belt covering, or any unusual damage. If any damage is found, the belt should be replaced. See Victory dealer if your belt needs to be replaced.
  • Page 56 MAINTENANCE Rear Wheel Alignment Inspection & Adjustment Secure the machine in an upright position. Remove the chrome plugs from the swing arm pivots on both the right and left side of the machine. Install the wheel alignment tool in the right side of the swing arm pivot.

  • Page 57: Battery

    BATTERY WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call physician immediately. Eyes: Flush with water for 15 minutes and get prompt medical attention.

  • Page 58: Multi-Function Display

    MULTI-FUNCTION DISPLAY MFD Functions Odometer Trip Odometer Clock Backlight dimming Hi-Beam Dimming Fuel Level Voltmeter Check Engine MODE SWITCH (1) - Toggles all Multi-LCD display functions except “Check En- gine.” The indicator scrolls from left to right, displaying selection. SET SWITCH (2) - Function varies with selected function mode. Used to set the clock, to select English or metric while in Odo mode and resets the trip odometer while in trip mode.
  • Page 59 MULTI-FUNCTION DISPLAY VOLTMETER - The voltage of the battery will be shown on the LCD display. (i.e. Alt 12.3). In this function, all indicators will be off, pressing the MODE button once will change back to the first LCD function. CHECK ENGINE - In this function, the microcontroller is checking the the Check Engine input line;...

  • Page 60: Troubleshooting

    TROUBLESHOOTING Troubleshooting Victory motorcycles receive a rigid inspection before shipment from the factory. However, trouble may occur during operation. Any problem in the fuel, combustion, or ignition systems can cause hard starting and loss of power. If your motorcycle requires any repair, take it to your Victory dealer.

  • Page 61: Cleaning And Storage

    CLEANING AND STORAGE Cleaning Complete and thorough cleaning of your Victory motorcycle will accomplish many things such as: D Extend the useful life of many components D As a part of the cleaning process you will also be performing a complete and thorough visual inspection that may reveal items in need of repair that you might otherwise not find.
  • Page 62 CLEANING AND STORAGE Storage To prevent storage damage due to long-term storage (60 days or more) the follow- ing guidelines should be followed. 1. Clean the motorcycle completely. 2. Top off the fuel tank with fresh fuel and add fuel stabilizer to the fuel. The ma- chine should be run for 15 minutes or so to distribute the fuel stabilizer through- out the fuel system.

  • Page 63: Identification

    IDENTIFICATION Identification Numbers Record Record the following informa- tion in the spaces provided to help you when ordering parts or in the event that your machine is stolen. Key Identification Number The key identification number (1) is stamped on the key tag. You will need this information in the event that you need to pur- chase a new key.

  • Page 64: Specifications

    SPECIFICATIONS Oil Capacity (Quarts) Fuel Capacity (U.S. gallons) Wheelbase (inches) 63.3 Seat Height (inches) Footpeg Height (inches) 10.2 Front Wheel Travel (inches) Rear Wheel Travel (inches) 4.00 Rear Suspension Type Single Shock Claimed Dry Weight 657 lbs. Claimed Wet Weight 696 lbs.
  • Page 65 SPECIFICATIONS Transmission Type Manual 5 Speed Clutch Type Wet Clutch Clutch Spring Type Compression Primary Drive Gear with Torque Compensator Primary Drive Gear Teeth (Ratio) 1.5:1 Front Wheel 16″ x 3.5″ Rear Wheel 16″ x 3.5″ Front Tire MT90HB16 71H Rear Tire 160/80HB16 75H Front Type...

  • Page 66: Reporting Of Safety Defects

    However, NHTSA cannot become involved in individual problems between you, your dealer, or Polaris Sales Inc. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHTSA, U.S.

  • Page 67: Consumer Information

    CONSUMER INFORMATION Motorcycle Noise Regulation Tampering Warning: Motorcycle Noise Regulations Tampering with Noise Control systems Prohibited. Federal law prohibits the follow- ing acts or causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incorpo- rated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or (2) The use of the vehicle after such device or element of design has been removed...
  • Page 68 CONSUMER INFORMATION Maintenance Record Copies of repair orders and/or receipts for parts and/or service work you purchase is required to document that maintenance has been completed in accordance with the manufacturer’s warranty policy and Federal/State emission’s Warranty poli- cies. The following chart is supplied only for your convenience so it may remind you that the maintenance work is required.

  • Page 69: Emissions Control System Warranty

    If you have any questions regarding your warranty rights and responsibilities, you should contact Victory Motorcycle Division, Polaris Sales Inc., 1225 Hwy 169 No., Minneapolis, MN 55441, or the California Air Resources Board, P.O. Box 8001,...
  • Page 70 EMISSIONS CONTROL SYSTEM WARRANTY Victory Motorcycle Division, Polaris Sales Inc. - Limited Warranty on Emission Control System Victory Motorcycle Division, Polaris Sales Inc., (hereinafter Victory) warrants that each new 1998 and later Victory motorcycle, that includes as standard equipment a headlight, taillight and stoplight, and is street legal: A.
  • Page 71 EMISSIONS CONTROL SYSTEM WARRANTY II. LIMITATIONS. This Emission Control System warranty shall not cover any of the following: Repair or replacement required as a result of: (1) accident (2) misuse (3) repairs improperly performed or replacements improperly installed (4) use of replacement parts or accessories not conforming to Victory specifications which adversely affect performance and/or (5) use in competitive racing or related events.
  • Page 72 U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers. Warranty claims should be directed to: Victory Motor- cycle Division, Polaris Sales Inc., 1225 Hwy 169 No., Minneapolis, MN 55441...

  • Page 73: Victory Motorcycle Warranty Policy

    REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to Victory Motorcycle Division, Polaris Sales Inc. within ten days. Upon receipt of this registration, Victory Motorcycle Division, Polaris Sales Inc. will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the war- ranty entitlement.
  • Page 74 Warranty Registration form to the dealer. (THE COST OF TRANS- PORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). Victory Motorcycles division of Polaris Sales Inc. suggests that you use your original sel- ling dealer; however, you may use any Victory Motorcycle Servicing Dealer to per- form warranty service.

  • Page 75: Index

    INDEX Accelerating ..... Maintenance Record ....Backlight Dimming .
  • Page 76 INDEX Vehicle Description ....12-14 Warranty Responsibilities ..Vehicle Identification Number ..Warranty Rights And Obligations .

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