Polaris SPORTSMAN 600 Service Manual page 281

5. Pull the headlight housing up to release from the
locking tabs.
Position
knob in
slot and
secure
in lock-
ing tabs
Adjustment
Knob Stop
6. Lift the adjusting knob up to remove from the
locking tabs.
7. Carefully pull the assembly up and out of pod.
8. Reverse the steps to install the new housing and
reassemble the pod.
5 1/8"
(13 cm)
NOTE: The distance from the headlamp parting line
to the end of the adjustment knob stop is 5 1/8, (13
cm). See illustration.
Snap pins
into tabs
Route
plug over
handlebar
9. Adjust the headlight aim by turning the adjusting
knob.
LOWER HEADLAMP
REMOVAL/INSTALLATION
Lower Headlamps
Turn Harness Assembly
Loosen
1. Turn the back of the headlight harness in a
counter--clockwise direction to loosen.
2. Pull the harness assembly out from the headlight
assembly.
3. Remove the headlamp and replace with a new
headlamp.
4. Install the new headlamp and harness assembly
into the headlight assembly. Turn the headlight
harness clockwise to secure the headlamp into
place.
Lower Headlamp Adjustment
5. Loosen the nuts that secure the lower headlamps.
Adjust the headlamps as needed.
6. Tighten the nuts on the headlamps after
adjustment is made.
TAILLIGHT/BRAKELIGHT
LAMP REPLACEMENT
If the taillight/brakelight does not work the lamp may
need to be replaced.
ELECTRICAL
Tighten
Headlamp
Adjustments
10.31