Polaris SPORTSMAN 600 Service Manual page 249

BRAKES
AUXILIARY BRAKE
REMOVAL / INSTALL
Brake Line Maybe Pipe Fit Style
or Banjo Style (See Pg. 9.3)
Brake Pedal Removal / Install
1. To remove the brake pedal:
Remove the spring attached to the
G
transmission park lock mechanism
Remove the cotter key
G
AUXILIARY MASTER CYLINDER ASSEMBLY
Brake Reservoir
15 ft.lbs.
(21 Nm)
Rear Foot Brake Line
MC Bolts
8 ft.lbs.
(11 Nm)
Bushing
Washer
Cotter Pin
Rear Master Cylinder
Foot Pedal
Remove the washers, bushings, and
G
tension spring
2. Reverse the steps for installation, use a new
cotter key during installation.
Rear Brake Master Cylinder Removal /
Install
1. If necessary, remove the rear brake line from the
master cylinder. Use a suitable container to catch
the brake fluid. Dispose of brake fluid properly.
2. Remove the two bolts that secure the rear master
cylinder to the brake mount plate. Replace parts
as needed.
3. To install the rear brake master cylinder, mount
the master cylinder to the mount plate and torque
bolts to 8 ft.lbs. (11 Nm).
4. Reinstall the brake line and torque the banjo bolt
to 15 ft.lbs. (21 Nm). If the rear brake line is the
pipe fit style, torque the fitting to 12--15 ft. lbs.
(16--20 Nm).
NOTE: See Page 9.3 to identify which style brake
line your ATV contains.
Mount Plate
Mount Plate Bolts
8 ft.lbs.
(11 Nm)
9.21