Front Pad Removal - Polaris SPORTSMAN 600 Service Manual

2. Place new sealing washers on each side of banjo
line and torque banjo bolt to specification.
Torque to 15 ft.lbs.
(21 Nm)
Banjo Bolt
Sealing Washers
Handlebar Master Cyl. Clamp Bolt
Torque 25 in. lbs. (3 Nm)
Brake Line Banjo Bolt Torque
15 ft. lbs. (21 Nm)
3. Fill reservoir with DOT3 Brake Fluid (PN
2870990).
Polaris DOT 3 Brake Fluid
(PN 2870990)
4. Follow bleeding procedure on Pages 9.7-9.8.
Check all connections for leaks and repair if
necessary.
9.8

FRONT PAD REMOVAL

1. Elevate and support front of machine.
Brake Line
CAUTION:
Use care when supporting vehicle so that it does
not tip or fall. Severe injury may occur if machine
tips or falls.
2. Remove the front wheel. Loosen pad adjuster
3. Remove caliper mounting bolts.
4. Push caliper piston into caliper bore slowly using
NOTE:
compensating port into master cylinder fluid reservoir
when piston is pushed back into caliper. Remove
excess fluid from reservoir as required.
5. Push mounting bracket inward and slip outer
screw 2-3 turns.
a C-clamp or locking pliers with pads installed.
Brake fluid will be forced through
brake pad past edge. Remove inner pad.
BRAKES