Polaris SPORTSMAN 600 Service Manual page 183

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Front Gearcase Coil Resistance:
22.8- -25.2 Ohms
Gearcase Coil Resistance
NOTE: To test the gearcase coils resistance, use the
coil harness. The gearcase coils should measure
between 22.8 ohms and 25.2 ohms.
3. Remove output shaft assembly.
NOTE: Be careful not to misplace the thrust bearing
located between the two output shafts.
4. Clean all parts and inspect spacers for wear.
Inspect ring gear for chipped, broken, or missing
teeth.
5. Remove the roll cage assembly, rollers, and
H--springs.
6. Thoroughly clean all parts. Inspect the rollers (A)
for nicks and scratches. The rollers must slide up
and down freely within the roller cage surfaces
(B).
C
7. Inspect the ring gear (C) for consistent wear
patterns. The surfaces should be free of nicks
and scratches.
8. Inspect roll cage (B) sliding surface. This surface
must be clean and free of nicks, burrs or
scratches. Remove and inspect the H--springs.
B
H--spring
9. Remove the ring gear (C), the output hub (D), the
shim (E), and the armature plate (F) from the
output cover.
C
E
F
FINAL DRIVE
B
A
D
Coils
7.11

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