Zoeller X621 Owner's Manual
Zoeller X621 Owner's Manual

Zoeller X621 Owner's Manual

X600 hazardous environment series class i, division 1, group c & d submersible solids handling pumps
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NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
X600 HAZARDOUS ENVIRONMENT SERIES CLASS
GROUP C & D SUBMERSIBLE SOLIDS HANDLING PUMPS
Congratulations on the purchase of the Zoeller Pump Company
X600 Series submersible pump. This pump has been constructed in
compliance with FM and CSA testing. These requirements enable the
unit to be listed as an explosion proof pump rated for use in Class
Division 1, Group C & D environments. Since 1939 the name Zoeller
has represented the standard for submersible dewatering and sewage
pumps. The same high quality workmanship and easy maintenance
design has been incorporated into this line of heavy-duty solids-handling
submersible sewage pumps.
This Zoeller Pump Company pump will provide years of trouble-free
Table of Contents
Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Performance Data ......................................................................... 2
Preinstallation Information .......................................................... 3
Electrical Data ............................................................................... 3
Typical Dewatering Installation ................................................... 4
Typical Sewage Installation ........................................................ 4
Pump Wiring Instructions .........................................................5-7
Maintenance .................................................................................. 7
Operation ....................................................................................... 8
Service Checklist .......................................................................... 9
Owner's Information
Model Number: _______________ Date Code: _______________
Serial Number: Pump 1_____________ Pump 2_____________
 Simplex  Panel P/N ______________________________
 Duplex  Rail System P/N ________________________
Job Name: ____________________________________________
Distributor: ____________________________________________
Sales Order Number: ____________________________________
Contractor: ____________________________________________
Date of Installation: _____________________________________
System Readings During Operation: Voltage ____ Amps _____
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624
OWNER'S MANUAL
,
I
© Copyright 2017 Zoeller
service when installed according to the manufacturers' recommendations.
This manual incorporates the installation, operation, maintenance, and
service instructions into one document to aid in the ownership of a Zoeller
Pump Company submersible solids handling product. Please read and
review this manual before installing the product. Follow the steps and
procedures listed on FM0990 for a proper start-up and warranty protection.
Many items contained within, when followed correctly, will not only ensure
a long and problem-free life for the pump, but also save time and money
during installation. Should further assistance be necessary please call
our Product Support Department at 1-800-928-PUMP (7867).
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
Visit our web site:
www.zoellerpumps.com
Certified to CSA Standard
Standard 3600 & 3615
C22.2 No. 145
I
, DIVISION 1,
FM2211
Rev. A
0717
Supersedes
0417
R
Rev. 01/07

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Summary of Contents for Zoeller X621

  • Page 1 This manual incorporates the installation, operation, maintenance, and compliance with FM and CSA testing. These requirements enable the service instructions into one document to aid in the ownership of a Zoeller unit to be listed as an explosion proof pump rated for use in Class Pump Company submersible solids handling product.
  • Page 2: Limited Warranty

    Each Zoeller Pump Company X600 Series pump installation is required to have a completed Zoeller Pump Company Start-up Report (FM0990). The report is to be completed by an approved Start-up Technician in the presence of the installing contractor. A copy of this report will be on file at the Zoeller Pump Company offices in Louisville, KY.
  • Page 3: Preinstallation Information

    25.3 17.9 18.3 83.0 FX661 7-1/2 1750 22.0 15.0 15.7 72.0 GX661 7-1/2 1750 11.0 36.0 BAX661 7-1/2 1750 29.0 G661 7-1/2 1750 11.0 36.0 BA661 7-1/2 1750 29.0 *Consult Factory. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 4 Brass, stainless steel or galvanized steel is recommended. (14) Install ring and cable for lifting pump from pit. (15) Basin must be clean and free of debris after installation. ZEPA0562 © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 5: Pump Wiring Instructions

    12 AWG. 12 AWG. LEAD GREEN GROUND APPROXIMATE CORD DIAMETER PER GAUGE LEAD 12/4 AWG. 16/25" POWER 8/4 AWG. 93/100" CORD SENSOR CORD NOTE: SENSOR CORD 18/5 AWG. APPROXIMATELY 4/9" DIAMETER. ZEPA0039E © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 6 All single phase models require start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be purchased separately or prewired in Zoeller Pump Company control panel. For components purchased separately used the diagram for instal- lation and hookup.
  • Page 7: Maintenance

    Pump is never to be lifted by power cord. damage or wear is detected, Unit must be flushed and disinfected, inside and out, • Inspect impeller for damage or wear. Replace as required by a Zoeller prior to servicing. Authorized Service and Warranty Center.
  • Page 8: Operation

    Operation GENERAL Once the above has been verified proceed with the following checks: Zoeller pumps are lubricated and tested at the factory prior to shipment and require minimum pre-start-up maintenance. • Pump power cables properly connected to panel. • Float cables properly connected in an intrinsically safe panel.
  • Page 9: Service Checklist

    If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. These are the original installation instructions. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 10 FM y CSA. Estos requisitos permiten que la unidad pueda ser producto sumergible de manejo de sólidos de Zoeller Pump Company. Lea y catalogada como una bomba a prueba de explosiones clasificada para revise este manual antes de instalar el producto.
  • Page 11 Cada instalación de bomba Zoeller Pump Company Serie X600 debe contar con un informe de puesta en marcha de Zoeller Pump Company (FM0990). El informe debe ser realizado por un técnico de puestas en marcha aprobado en presencia del contratista de instalación. En las oficinas de Zoeller Pump Company en Louisville, KY se guardará...
  • Page 12 1750 23.0 J661 7-1/2 1750 25.3 17.9 18.3 83.0 F661 7-1/2 1750 22.0 15.0 15.7 72.0 G661 7-1/2 1750 11.0 36.0 BA661 7-1/2 1750 29.0 © Copyright 2017 Zoeller Co. Todos los derechos reservados. ® * Consulte con la fábrica.
  • Page 13 (14) Instale un anillo y un cable para elevar la bomba de la fosa. (15) Después de la instalación el contenedor para agua debe quedar limpio y sin residuos. ZEPA0562 © Copyright 2017 Zoeller Co. Todos los derechos reservados. ®...
  • Page 14 DIÁMETRO APROXIMADO DEL CABLE POR CALIBRE 12/4 AWG. 16/25 pulg. CABLE DE CABLE DEL SENSOR 8/4 AWG. 93/100 pulg. ALIMENTACIÓN NOTA: CABLE DE SENSOR 18/5 AWG. APROXIMADAMENTE 1.1 cm (4/9 pulg.) ZEPA0039E © Copyright 2017 Zoeller Co. Todos los derechos reservados. ®...
  • Page 15 Todos los modelos monofásicos requieren un condensador de arranque, un condensador de funcionamiento y un relé en el circuito para arrancar y funcionar correctamente. Estos componentes se pueden comprar por separado o pueden venir precableados en el panel de control Zoeller.
  • Page 16 AVISO Para asegurar una vida de servicio prolongada del producto, se recomienda firma aprobada por Zoeller Company. Para reparar una bomba con motor a prueba llevar a cabo el mantenimiento preventivo. A continuación se sugiere el programa de explosión, según la política ZM0212-3d, comuníquese con el Departamento de mantenimiento.
  • Page 17 GENERAL • Panel ajustado para la sobrecarga térmica Las bombas de Zoeller Pump Company se lubrican y prueban en la fábrica antes • Después de instalar la bomba en el área de contención y cuidando que la de embarcarse y requieren de un mantenimiento mínimo antes de su arranque.
  • Page 18 Si esta lista no le ayuda a identificar el problema, consulte al fabricante - No intente reparar ni desarmar la bomba. Esta es una traducción de las instrucciones de instalación originales. © Copyright 2017 Zoeller Co. Todos los derechos reservados.
  • Page 19: Table Of Contents

    I, division 1, Zoeller Pump Company.Veuillez lire ce manuel avant d’installer le produit. groupes C et D. Depuis plus de soixante-dix ans, la marque Zoeller Pump Suivez les étapes et les procédures indiquées dans FM0990_Fa pour un bon Company représente la norme pour les pompes pour assèchement et eaux...
  • Page 20: Garantie Limitée

    Toute installation d’une pompe de la série X600 de Zoeller Pump Company doit être accompagnée d’un rapport de mise en marche Zoeller Pump Company (FM0990_Fa) complété. Ce rapport doit être rempli par un technicien de mise en marche autorisé en présence du contracteur d’installation. Une copie de ce rapport sera conservée aux bureaux de Zoeller Pump Company à...
  • Page 21: Information Avant L'installation

    1 750 23,0 JX661 7-1/2 1 750 25,3 17,9 18,3 83,0 FX661 7-1/2 1 750 22,0 15,0 15,7 72,0 GX661 7-1/2 1 750 11,0 36,0 BAX661 7-1/2 1 750 29,0 © Copyright 2017 Zoeller Co. Tous droits réservés. *Consulter l'usine ®...
  • Page 22: Installation Normale D'assèchement

    à bride. Le laiton, l'acier inoxydable et l'acier galvanisé sont recommandés. (14) Installer l'anneau et le câble pour hisser la pompe hors de la fosse. (15) La cuve doit être propre et exempte de tout débris après l'installation. ZEPA0562 © Copyright 2017 Zoeller Co. Tous droits réservés. ®...
  • Page 23: Instructions De Branchement De Pompe

    DIAMÈTRE APPROXIMATIF DU CORDON SELON SON CALIBRE À LA TERRE 12/4 AWG. 16/25 po CORDON 8/4 AWG. 93/100 po CORDON DE CAPTEUR D’ALIMENTATION REMARQUE : CORDON CAPTEUR 18/5 AWG. DIAMÈTRE APPROXIMATIF DE 1,1 cm (4/9 po) ZEPA0039E © Copyright 2017 Zoeller Co. Tous droits réservés. ®...
  • Page 24 Tous les modèles monophasés nécessitent un condensateur de démarrage, un condensateur de fonctionnement et un relai dans le circuit afin de démarrer et de fonctionner correctement. Ces composantes peuvent être achetées séparément ou être incluses dans le panneau de commande Zoeller. Suivre le schéma de câblage pour l'installation et le branchement des composantes achetées séparément.
  • Page 25: Entretien

    Les réparations et l’entretien doivent être effectués par une entreprise AVIS Aucune lubrification n’est nécessaire. agréée par Zoeller Company. Pour réparer une pompe avec un moteur anti- Si les pompes doivent être stockées pendant plus de six mois, con- déflagration conformément aux directives indiquées dans la politique FM0212-3d, sulter les procédures de stockage à...
  • Page 26: Fonctionnement

    Le numéro du modèle, le prêt à être utilisé. Zoeller demande un Rapport de mise en route (ZM1074) code de la date et le numéro de série doivent être reportés à la première page complet lorsque le système est démarré...
  • Page 27: Liste De Vérifications Pour L'entretien

    Si les vérifications ci-dessus ne résolvent le problème, consulter l’usine. Ne pas essayer de réparer ou de démonter la pompe. Il s'agit ici d'une traduction des instructions d'origine. © Copyright 2017 Zoeller Co. Tous droits réservés. ®...
  • Page 28 NOTES...

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X611X631X641X651X661

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