Zoeller X600 Series Owner's Manual

Zoeller X600 Series Owner's Manual

Hazardous environment series class i, division 1, group c & d submersible solids handling pumps

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NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
X600 HAZARDOUS ENVIRONMENT SERIES CLASS
GROUP C & D SUBMERSIBLE SOLIDS HANDLING PUMPS
Congratulations on the purchase of the Zoeller
submersible pump. This pump has been constructed in compliance
with FM and CSA testing. These requirements enable the unit to be
listed as an explosion proof pump rated for use in Class
1, Group C & D environments. Since 1939 the name Zoeller has rep-
resented the standard for submersible dewatering and sewage pumps.
The same high quality workmanship and easy maintenance design has
been incorporated into this line of heavy-duty solids-handling submers-
ible sewage pumps. This Zoeller
service when installed according to the manufacturers' recommendations.

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Performance Data ......................................................................... 2
Preinstallation Information .......................................................... 3
Electrical Data ............................................................................... 3
Typical Dewatering Installation ................................................... 4
Typical Sewage Installation ........................................................ 4
Pump Wiring Instructions .........................................................5-6
Operation ....................................................................................... 7
Maintenance .................................................................................. 7
Service Checklist .......................................................................... 8
Owner's Information
Model Number: _______________ Date Code: _______________
Serial Number: Pump 1_____________ Pump 2_____________
 Simplex  Panel P/N ______________________________
 Duplex  Rail System P/N ________________________
Job Name: ____________________________________________
Distributor: ____________________________________________
Sales Order Number: ____________________________________
Contractor: ____________________________________________
Date of Installation: _____________________________________
System Readings During Operation: Voltage ____ Amps _____
®
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
X600 Series
®
, Division
I
pump will provide years of trouble-free
®
© Copyright 2015 Zoeller
This manual incorporates the installation, operation, maintenance, and
service instructions into one document to aid in the ownership of a
Zoeller
submersible solids handling product. Please read and review this
®
manual before installing the product. Follow the steps and procedures
listed on FM0990 for a proper start-up and warranty protection. Many
items contained within, when followed correctly, will not only ensure a
long and problem-free life for the pump, but also save time and money
during installation. Should further assistance be necessary please call
our Product Support Department at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
FM2211
Rev. A
Supersedes
visit our web site:
www.zoeller.com
R
Certified to CSA Standard
Standard 3600 & 3615
C22.2 No. 145
I
, DIVISION 1,
Rev. 01/07
0115
1014

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Summary of Contents for Zoeller X600 Series

  • Page 1 , Division manual before installing the product. Follow the steps and procedures 1, Group C & D environments. Since 1939 the name Zoeller has rep- listed on FM0990 for a proper start-up and warranty protection. Many resented the standard for submersible dewatering and sewage pumps.
  • Page 2 Each Zoeller X600 Series Pump installation is required to have a completed Zoeller Pump Company Start-up Report (FM0990). The report is to be completed by an approved Start-up Technician in the presence of the installing contractor. A copy of this report will be on file at the Zoeller Pump Company offices in Louisville, KY.
  • Page 3 1750 23.0 JX661 7 1/2 1750 25.3 17.9 18.3 83.0 FX661 7 1/2 1750 22.0 15.0 15.7 72.0 GX661 7 1/2 1750 11.0 36.0 BAX661 7 1/2 1750 29.0 *Consult Factory. © Copyright 2015 Zoeller Co. All rights reserved. ®...
  • Page 4 2” schedule 40 pipe for flanged horizontal discharge units. Brass, stainless steel or galvanized steel is recommended. (14) Install ring and cable for lifting pump from pit. (15) Basin must be clean and free of debris after installation. ZEPA0562 © Copyright 2015 Zoeller Co. All rights reserved. ®...
  • Page 5 (5) Hazardous Location pumps require panels that offer intrinsically safe relays and all other NEC requirements must be followed (See Article 500, 501, 502 & 503 plus any others that apply.) POWER AND SENSOR CORD, LEAD IDENTIFICATION RED & ORANGE BLACK LEADS “X600 SERIES” FOUR CONDUCTOR AWG. POWER CORD SIZE TEMPERATURE WHITE MODEL 230/1PH 200/3PH...
  • Page 6 All single phase models require start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be purchased separately or prewired in Zoeller control panel. For components purchased separately used the diagram for installation and hookup.
  • Page 7 Operation GENERAL • Pump power cables properly connected to panel. Zoeller pumps are lubricated and tested at the factory prior to shipment and • Float cables properly connected in an intrinsically safe panel. require minimum pre-start-up maintenance. • Conduit connections to panel are properly sealed.
  • Page 8 - Abrasive material & chemical, deteriorated impeller and pump housing If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. © Copyright 2015 Zoeller Co. All rights reserved. ®...

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