Zoeller 820 Owner's Manual

Zoeller 820 Owner's Manual

820 series submersible grinder units
Hide thumbs Also See for 820:

Advertisement

NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here re fl ects con di tions at time
of publication. Consult factory
re gard ing dis crep an cies or
in con sis ten cies.
visit our web site:
www.zoeller.com
MODEL 820 SUBMERSIBLE GRINDER UNITS
Congratulations on the purchase of the Zoeller 820 Series
submersible grinder pump. For over sixty years the name Zoeller
has rep re sent ed the standard for sub mers ible de w a ter ing and
sew age pumps. The same high quality work man ship and easy
main te nance design has been in cor po rat ed into this line of
heavy-duty sub mers ible grinder pumps. This Zoeller pump will
pro vide years of trou ble-free service when installed ac cord ing
to the manufacturer's recommendations.
This manual in cor po rates the in stal la tion, operation,
maintenance, and service instructions into one doc u ment to aid

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Preinstallation Checklist .............................................................. 3
General Information ..................................................................... 4
Pump Wiring Instructions ............................................................ 5
Typical Indoor Prepackaged System .......................................... 6
Indoor Prepackaged Installation Instructions ........................... 7
Typical Outdoor Prepackaged System ....................................... 8
Operation ..................................................................................... 10
Cutter Maintenance .................................................................... 11
Service Checklist ........................................................................ 12
Owner's Information
Model Number: ______________ Date Code: _______________
Automatic
Packaged System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
Nonautomatic
Field Assembled System
© Copyright 2008 Zoeller Co. All rights reserved.
in the own er ship of a Zoeller submersible wastewater prod-
uct. Please read and re view this manual before installing the
prod uct. Follow the steps in this manual for a proper start-up.
Many items con tained with in, when fol lowed cor rect ly, will not
only ensure a long and prob lem-free life for the pump, but also
save time and money during installation. Ref er ence FM1531
for re place ment parts on 820 Series Grind er Pumps. Should
fur ther as sis tance be necessary please call our Tech ni cal
Ser vice De part ment at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE IN STAL LA TION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
man u al, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
or prop er ty damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
PUMPS WITH THE "UL" MARK AND PUMPS WITH THE "US"
MARK ARE TESTED TO UL STANDARD UL778. CSA CERTIFIED
PUMPS ARE CERTIFIED TO CSA STANDARD C22.2 NO. 108.
REFER TO WARRANTY ON PAGE 2.
1
SECTION: 6.10.020
FM2167
1008
Supersedes
0906

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 820 and is the answer not in the manual?

Questions and answers

Summary of Contents for Zoeller 820

  • Page 1: Table Of Contents

    Ref er ence FM1531 pro vide years of trou ble-free service when installed ac cord ing for re place ment parts on 820 Series Grind er Pumps. Should to the manufacturer’s recommendations. fur ther as sis tance be necessary please call our Tech ni cal This manual in cor po rates the in stal la tion, operation, Ser vice De part ment at 1-800-928-PUMP (7867).
  • Page 2: Limited Warranty

    Applications 1. Zoeller 820 Grinder Pumps are designed for grind ing 2. Zoeller 820 Grinder Pumps can be installed in new applications or as a direct replacement for and pumping sewage from single family res i den tial any grinder application of like size and ca pac i ty.
  • Page 3: Preinstallation Checklist

    1. Make sure pump connection con tains a ground ter mi nal. 1. Make sure the power source is capable of handling the The power cord on all Zoeller Grind er Pumps con tains a green electrical re quire ments of the grinder pump, as indicated on con duc tor for grounding to help protect you against the pos si bil i ty the nameplate.
  • Page 4: General Information

    Installation of elec tri cal 3. The 820 Grinder Pump is a single seal design and does panels, conduit and con nec tions should be made by a not have sensor wires.
  • Page 5: Pump Wiring Instructions

    CAPACITOR FLOAT BLUE YELLOW BLUE YELLOW BLUE YELLOW BLUE YELLOW (WHITE) (BLACK) (BROWN) (WHITE) (BROWN) (BLACK) MOTOR MOTOR O.L. O.L. START START 010415 010443 MODELS WD820 and WH820 MODELS E820 and I820 © Copyright 2008 Zoeller Co. All rights reserved.
  • Page 6: Typical Indoor Prepackaged System

    CAST IRON ADAPTERS 4" FIBERGLASS HUB 1 1/4" X 32" W/RUBBER GROMMET GALVANIZED PIPE (FIELD INSTALLED) 36" 1 1/4" X 12" GALVANIZED PIPE ALARM SINGLE PHASE,2HP AUTOMATIC GRINDER PUMP SK1691B 24" NOMINAL © Copyright 2008 Zoeller Co. All rights reserved.
  • Page 7: Indoor Prepackaged Installation Instructions

    3. Remove the unit from the packing. Indoor pre- pack aged systems are preassembled at the Zoeller 7. Set the basin in the hole and connect the 4” in let Com pa ny and require a minimum of fi eld as sem bly pipe to the inlet hub using the rubber insert.
  • Page 8: Typical Outdoor Prepackaged System

    SK1670A 24" MIN. All installations must comply with all applicable electrical and plumbing codes, including but not limited to the Na tion al Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2008 Zoeller Co. All rights reserved.
  • Page 9: Outdoor Prepackaged Installation Instructions

    2. Remove the unit from packing. Prepackaged outdoor sys tems to avoid damaging com po nents or leaving voids when back are preassembled at the Zoeller Company and re quire a fi lling. Refer to Basin installation ref er ence guide on more min i mum of fi...
  • Page 10: Operation

    Operation GENERAL Once the above has been verifi ed proceed with the following Zoeller pumps are lubricated and tested at the factory prior to checks: shipment and require minimum pre-start-up maintenance. • Pump power cables and control fl oats properly installed and Maximum operating temperature of pump liquid for grinder pumps voltage verifi...
  • Page 11: Cutter Maintenance

    Grind the Star Cutter and Disc seen here to a 32 microfi nish. Sur fac es must be fl at to within 0.001” T.I.R. Gap must be be tween 0.004” and 0.008” on these parts. © Copyright 2008 Zoeller Co. All rights reserved.
  • Page 12: Service Checklist

    General Maintenance GENERAL SYSTEM INSPECTION Repair and service should be performed by a Zoeller Before the system is placed into operation, it should be inspected by Pump Company Authorized Service Station only. a qualifi ed tech ni cian. SAFETY PROCEDURES...

This manual is also suitable for:

Wd820E820Wh820I820

Table of Contents