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Zoeller X161 Owner's Manual

Zoeller X161 Owner's Manual

Hazardous environment pumps for class i, division 1, groups c & d applications explosion-proof motors
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NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
ZOELLER HAZARDOUS ENVIRONMENT PUMPS
(For Class I, Division 1, Groups C & D Applications)
EFFLUENT
X161, X163, X165
X185, X186, X188, X189
X191

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Preinstallation Checklist .............................................................. 2
Electrical Data ............................................................................3-4
General Information ..................................................................5-6
Pump Dimensions ........................................................................ 7
Pump Wiring Instructions .........................................................8-9
General Maintenance ................................................................. 10
Operation ..................................................................................... 11
Service Checklist ........................................................................ 12
Owner's Information
Model Number: ______________ Date Code: _______________
 Simplex
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
Explosion-Proof Motors
Duplex
© Copyright 2014 Zoeller
®
X282, X284
X292, X293, X294, X295
X404, X405
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE
PUMP.
CAUTION
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
visit our web site:
www.zoeller.com
Standard 3600 & 3615
SEWAGE
Safety Instructions
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
FM2298
Rev. A
1114
Supersedes
0810
R
Certified to CSA Standard
C22.2 No. 145
See page 3.

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Summary of Contents for Zoeller X161

  • Page 1: Table Of Contents

    PRIOR TO PERFORMING ANY WORK ON THIS PUMP. Job Name: ____________________________________________ Distributor: ____________________________________________ MAINTAIN ALL SAFETY DECALS. Date of Purchase: _________ Zoeller S/O No.: ______________ Contractor: ____________________________________________ REFER TO WARRANTY ON PAGE 2. Date of Installation: ____________________________________ System Readings During Start-up: Voltage _____ Amps ______ ©...
  • Page 2: Limited Warranty

    Always follow 9. Use pressure-rated pipe and fittings when connecting to the disharge of OSHA guidelines on confined space requirements. the pump. © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 3: Electrical Data

    ** Line to line reading will only reflect the relay coil resistance on automatic 160-290 series. Start winding resistance can only be measured after removing the cover. † Not CSA certified CONTINUED ON NEXT PAGE © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 4 ** Line to line reading will only reflect the relay coil resistance on automatic 160-290 series. Start winding resistance can only be measured after removing the cover. † Not CSA certified © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 5: General Information

    These pumps are to be repaired by firms approved a check valve, you must give the pump case time to fill to help by Zoeller Company and in accordance to Policy # FM0212-3d. prevent air lock when lowering the unit into the liquid. The 6404/6405 Otherwise, they are to be returned to the factory for repair.
  • Page 6 27 7/32” (691 mm) 26 27/32” (682 mm) X404 12 11/16” (322 mm) STD. 4" 90° ELBOW 6 3/16” (157 mm) GALLONS SK1915 LITERS 1000 1200 1400 FLOW PER MINUTE 012116 © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 7: Pump Dimensions

    AVAILABLE CHECK VALVE 24 15/16” (633 mm) 23 9/32” (591 mm) 21 1/2” NONAUTOMATIC AUTOMATIC (546 mm) 22 31/32” (566 mm) 6 1/16” (154 mm) 6 1/16” (154 mm) SK2508 SK1914 © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 8: Pump Wiring Instructions

    All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA). SINGLE PHASE NONAUTOMATIC THREE PHASE 012941 012943 © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 9 PUMP WIRING INSTRUCTIONS, continued SINGLE PHASE AUTOMATIC SINGLE PHASE AUTOMATIC MODEL X282 MODELS X160 - X290 016889 016890 © Copyright 2014 Zoeller Co. All rights reserved. ®...
  • Page 10: General Maintenance

    Repair and service must be performed by a firm approved by Unit must be cleaned and disinfected, inside the Zoeller Company to repair a pump with an explosion-proof motor in accordance pumping chamber and all exterior surfaces, prior to servicing.
  • Page 11: Operation

    OPERATION ADJUSTMENT PROCEDURE GENERAL Pumps: No adjustments are required. Zoeller pumps are lubricated and tested at the factory prior to shipment and Floats: Nonautomatic - Refer to the system drawing or to the panel wiring require minimum pre-start-up maintenance. schematic for the desired location of each float switch setting.
  • Page 12: Service Checklist

    SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 visit our web site: (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 ® www.zoeller.com Your Peace of Mind is Our Top Priority ® © Copyright 2014 Zoeller Co. All rights reserved. ®...