Zoeller X161 Owner's Manual
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NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here re fl ects con di tions at time
of publication. Consult factory
re gard ing dis crep an cies or
in con sis ten cies.
Certifi ed to CSA Standard
Standard 3600 & 3615
C22.2 No. 145
See page 3.
ZOELLER HAZARDOUS ENVIRONMENT PUMPS
(For Class 1, Division 1, Groups C & D Applications)
EFFLUENT
X161, X163, X165
X185, X186, X188, X189
X191

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Preinstallation Checklist .............................................................. 2
Electrical Data ............................................................................3-4
General Information ..................................................................5-6
Pump Dimensions ........................................................................ 7
Pump Wiring Instructions .........................................................8-9
Operation ..................................................................................... 10
General Maintenance ................................................................. 11
Service Checklist ........................................................................ 12
Owner's Information
Model Number: ______________ Date Code: _______________
Simplex
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
R
OWNER'S MANUAL
Explosion Proof Motors
Duplex
© Copyright 2010 Zoeller Co. All rights reserved.
SEWAGE
X282, X284
X292, X293, X294, X295
X404, X405

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE IN STAL LA TION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE
PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
man u al, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
or prop er ty damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
1
SECTION: 6.10.041
FM2298
0810
Supersedes
0610
visit our web site:
www.zoeller.com

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Summary of Contents for Zoeller X161

  • Page 1: Table Of Contents

    PRIOR TO PERFORMING ANY WORK ON THIS PUMP. Job Name: ____________________________________________ Distributor: ____________________________________________ MAINTAIN ALL SAFETY DECALS. Date of Purchase: _________ Zoeller S/O No.: ______________ Contractor: ____________________________________________ REFER TO WARRANTY ON PAGE 2. Date of Installation: ____________________________________ System Readings During Start-up: Voltage _____ Amps ______...
  • Page 2: Limited Warranty

    6. Care should be tak en during the initial installation to be sure that ad e quate and local elec tri cal re quire ments. air supply is available whenever any person is in the basin. Always follow OSHA guidelines on confi ned space requirements. © Copyright 2010 Zoeller Co. All rights reserved.
  • Page 3: Electrical Data

    ** Line to line reading will only refl ect the relay coil resistance on automatic 160-290 series. Start winding resistance can only be measured after removing the cover. † Not CSA certifi ed. CONTINUED ON NEXT PAGE © Copyright 2010 Zoeller Co. All rights reserved.
  • Page 4 ** Line to line reading will only refl ect the relay coil resistance on automatic 160-290 series. Start winding resistance can only be measured after removing the cover. † Not CSA certifi ed. © Copyright 2010 Zoeller Co. All rights reserved.
  • Page 5: General Information

    This drilled hole must be cleaned before each re in stall. After the pump is installed, run the unit submerged to assure the pump case is fi lled (Water should come out of 3/16" di am e ter hole). 010740 © Copyright 2010 Zoeller Co. All rights reserved.
  • Page 6 3" SOLIDS CAPACITY X405 6 1/4 9 7/8 4" CHECK VALVE 25 15/16 25 3/8 X404 12 11/16 STD. 4" 90° ELBOW 6 3/16 GALLONS SK1915 LITERS 1000 1200 1400 FLOW PER MINUTE 012116 © Copyright 2010 Zoeller Co. All rights reserved.
  • Page 7: Pump Dimensions

    SK1913 X290 Series 4 9/16 8 3/4 6 1/2 4 9/16 2" NPT 3" NPT 1 1/4" - 11 1/2 NPT AVAILABLE CHECK VALVE AUTOMATIC NONAUTOMATIC 21 1/2 6 1/16 SK2508 SK1914 © Copyright 2010 Zoeller Co. All rights reserved.
  • Page 8: Pump Wiring Instructions

    All installation of controls, protection devices and wiring should be done by a qualifi ed licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA). SINGLE PHASE NONAUTOMATIC THREE PHASE 012941 012943 © Copyright 2010 Zoeller Co. All rights reserved.
  • Page 9 Pump Wiring Instructions (continued) SINGLE PHASE AUTOMATIC SINGLE PHASE AUTOMATIC MODEL X282 MODELS X160 - X290 016889 016890 © Copyright 2010 Zoeller Co. All rights reserved.
  • Page 10: Operation

    • Conduit connections to panel are properly sealed. • After installing the pump into the containment area, with ad e quate Zoeller pumps are lubricated and tested at the factory prior to shipment and require minimum pre-start-up maintenance. sub mer gence, open the discharge valve fully. Start the unit using manual controls.
  • Page 11: General Maintenance

    GENERAL SYSTEM INSPECTION Before the system is placed into operation, it should be inspected by proved by Zoeller Company. The fi rm must be approved to work on a qualifi ed tech ni cian. explosion proof motors if motor housing, adapter or cord cap is repaired.
  • Page 12: Service Checklist

    Do not drain kitchen grease down the sink. MAIL TO: P.O. BOX 16347 Louisville, KY 40256-0347 Manufacturers of . . SHIP TO: 3649 Cane Run Road Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP www.zoeller.com FAX (502) 774-3624 © Copyright 2010 Zoeller Co. All rights reserved.

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