Zoeller X800 Series Owner's Manual

NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
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X800 SERIES HAZARDOUS ENVIRONMENT SERIES
CLASS I , DIVISION 1, GROUP C & D SUBMERSIBLE GRINDER UNITS
Congratulations on the purchase of a Zoeller submersible grinder pump.
This pump has been constructed in compliance with FM and CSA testing.
These requirements enable the unit to be listed as an explosion proof
pump rated for use in Class
Since 1939, the name Zoeller has represented the standard for submersible
dewatering and sewage pumps. The same high quality workmanship and
easy maintenance design has been incorporated into this line of heavy-duty
submersible grinder pumps. This Zoeller pump will provide years of trouble-free
service when installed according to the manufacturer's recommendations.

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty and Application .............................................. 2
Preinstallation Checklist .............................................................. 3
General Information ..................................................................... 4
Pump Wiring Instructions ............................................................ 5
Typical Outdoor Prepackaged System ....................................... 6
Outdoor Prepackaged Installation Instructions ........................ 7
Electrical Data ............................................................................... 8
Operation ....................................................................................... 9
Cutter Maintenance .................................................................... 10
Service Checklist ........................................................................ 11
Owner's Information
Part Number: ______________
 Simplex
 Packaged System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624
OWNER'S MANUAL
F A M I LY O W N E D
AMERICAN
PROUD
I
, Division 1, Group C & D environments.
Date Code: _______________
Duplex

Field Assembled System

© Copyright 2015 Zoeller
This manual incorporates the installation, operation, maintenance, and
service instructions into one document to aid in the ownership of a Zoeller
submersible wastewater product. Please read and review this manual before
installing the product. Follow the steps in this manual for a proper start-up.
Many items contained within, when followed correctly, will not only ensure a
long and problem-free life for the pump, but also save time and money during
installation. Consult factory for replacement parts. Should further assistance
be necessary please call our Product Support Department at 1-800-928-7867.

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
PUMPS WITH THE "UL" MARK AND PUMPS WITH THE "US"
MARK ARE TESTED TO UL STANDARD UL778. CSA CERTIFIED
PUMPS ARE CERTIFIED TO CSA STANDARD C22.2 NO. 108.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
Supersedes
Visit our website:
zoellerpumps.com
R
Standard 3600 & 3615 Certified to CSA Standard
C22.2 No. 145
Patent No. 6,364,620
FM2615
Rev. A
0615
0512