Zoeller X61 HD Series Owner's Manual

NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Engineered Product
on our website:
http://reg.zoellerengprod.com/
X61 HD HAZARDOUS ENVIRONMENT CLASS
DIVISION 1, GROUP C & D SERIES SUBMERSIBLE
Congratulations on the purchase of the Zoeller X61 HD Series
submersible pump. This pump has been constructed in compliance
with FM and CSA testing. These requirements enable the unit to
be listed as an explosion proof pump rated for use in Class
Division 1, Group C & D environments. Zoeller pumps are designed
for pumping sanitary sewage from submersible lift stations. Since
1939 the name Zoeller has represented the standard for submersible
dewatering and sewage pumps. The same high quality workmanship
and easy maintenance design has been incorporated into this line of
heavy-duty solids-handling submersible sewage pumps. This Zoeller

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Preinstallation Information .......................................................... 3
Electrical Data ............................................................................... 3
Typical Dewatering Installation ................................................... 4
Typical Sewage Installation ........................................................ 4
Pump Wiring Instructions .........................................................5-6
Operation ....................................................................................... 7
Maintenance .................................................................................. 7
Service Checklist .......................................................................... 8
Owner's Information
Model Number: _______________ Date Code: _______________
Serial Number: Pump 1_____________ Pump 2_____________
 Simplex  Panel P/N ______________________________
 Duplex  Rail System P/N ________________________
Job Name: ____________________________________________
Distributor: ____________________________________________
Sales Order Number: ____________________________________
Contractor: ____________________________________________
Date of Installation: _____________________________________
System Readings During Operation: Voltage _____ Amps _____
®
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
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© Copyright 2015 Zoeller
pump will provide years of trouble-free service when installed according
to the manufacturers' recommendations.
This manual incorporates the installation, operation, maintenance,
and service instructions into one document to aid in the ownership of a
Zoeller submersible solids handling product. Please read and review this
manual before installing the product. Follow the steps and procedures
listed on ZM1074 for a proper start-up and warranty protection. Many
items contained within, when followed correctly, will not only ensure a
long and problem-free life for the pump, but also save time and money
during installation. Should further assistance be necessary please call
our Product Service Department at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
SECTION: Z3.30.190
ZM2210
Rev. A
Supersedes
visit our web site:
www.zoeller.com
R
Standard 3600 & 3615
Standard 3600 Certified to CSA Standard
& 3615 C22.2 No. 145
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UNITS
Rev. 10/10
0515
0214