Vari Lite VL3500 Wash Luminaire User Manual
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Vari Lite VL3500 Wash Luminaire User Manual

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  • Page 2 ® VARI❋LITE is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries. ™ ™ VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL3000™, VL3500™, Series 1000 , Series 2000 ™...
  • Page 3 OREWORD How To Obtain Warranty Service A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548), +1-214-647-7880, or customerservice@genlytecontrols.com and request a Return Material Authorization (RMA) for warranty service.
  • Page 4 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
  • Page 5 OREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product.
  • Page 6 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE® luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 7 OREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 8 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE®-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z.
  • Page 9 OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 10 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE® utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe. 2.
  • Page 11 OREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto.
  • Page 12 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara. 2.
  • Page 13 OREWORD 02.96 86.000 1 A 21-December-2007...
  • Page 14 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL 21-December-2007 02 .9 686 .00 01 A...

  • Page 15: Table Of Contents

    ABLE OF ONTENTS Table of Contents Introduction About This Manual ........................1 Additional Documentation......................1 Text Conventions ........................2 Customer Service ........................2 Chapter 1. Description Features Standard Features ........................4 Specific Features ........................4 Components Included Items........................... 5 Replacement Items/Accessories....................5 Luminaire Overview .........................
  • Page 16 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Channel Mapping........................20 Control Channel Functions ..................... 21 DMX Mapping Color Control .......................... 23 Color Mixing ........................23 Fixed Color Wheel 1 ......................23 Fixed Color Wheel 2 ......................24 Beam Control .......................... 26 Strobe..........................
  • Page 17 ABLE OF ONTENTS Front Lens Assembly Removal (continued) ................61 Color Filter Replacement ......................62 Color Filter Replacement (continued)..................63 Cleaning Front Lens........................ 64 Appendix B. Technical Specifications VL3500™ Wash Luminaire ....................65 Photometric Data ....................... 67 02.96 86.000 1 A 21-December-2007...
  • Page 18 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL 21-December-2007 02 .9 686 .00 01 A...

  • Page 19: About This Manual

    NTRODUCTION BOUT ANUAL Introduction About This Manual This manual provides necessary information regarding safety, installation, operation and routine maintenance for the VARI❋LITE® VL3500™ Wash Luminaire. Familiarizing yourself with this information will help you to get the most out of your luminaire. WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others.

  • Page 20: Text Conventions

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Text Conventions The following styles and meanings are used throughout this manual: Style Meaning [Button] Front panel button. Example: Press [Menu]. [Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu Display.

  • Page 21: Chapter 1. Description

    HAPTER Description This chapter contains descriptions of luminaire features and components, along with a list of accessories that are available. • Features • Components 02.96 86.000 1 A 21-December-2007...

  • Page 22: Features

    Fan cooled. • UV/IR glass. • 1200W lamp source. Specific Features VL3500 Wash Luminaire • VARI❋BRITE mode - produces a tight, intense column of light. • Zoomable beam optics mechanism for continuous beam size control with 10° to 50° range, which depends the on lens configuration.

  • Page 23: Components

    (inside) Registration Card Vari-Lite Customer Service Product Support Sheet Stippled PC lens User’s Manual (CD ROM) p/n 21.9686.0617 Warranty Card VL3500 Wash Luminaire Vari-Lite QA Certificate Fresnel lens Fresnel lens p/n 21.9686.0619 p/n 21.9686.0620 Mounting Brackets Clear PC lens p/n 21.9686.0618...

  • Page 24: Luminaire Overview

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Luminaire Overview The following illustration shows the external luminaire components and controls. Head Assembly Houses color, strobe, and beam spreader mechanisms Front Lens Assembly AC Input Cable Input Panel Provides DMX In and Thru, and AC Power connections.

  • Page 25: Chapter 2. Installation

    HAPTER Installation This chapter contains instructions for installation of the luminaire. It includes connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements •...

  • Page 26: Power And Data Cabling Requirements

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Power and Data Cabling Requirements Power The luminaire requires standard AC power distribution from 200-240 VAC, 50/60 Hz. Ten amps is required. Depending on the application, the luminaire’s AC input cable may require a different connector. If required, install a new connector meeting your requirements using the following wire color code: Wire* Connection...

  • Page 27: Data Cables

    NSTALLATION OWER AND ABLING EQUIREMENTS Data Cables The VL3500™ Wash Luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin, male XLR connector. When purchasing or constructing data cables, it is important that not only the correct cable type be used, but also quality cable to ensure a reliable DMX512 system.

  • Page 28: Recommended Cable Types/Manufacturers

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Recommended Cable Types/Manufacturers These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work. Table 2-1: Recommended Cable Types ∗ Type Pairs Jacket...

  • Page 29: Warnings And Cautions

    NSTALLATION ARNINGS AND AUTIONS Warnings and Cautions Exceptional Safety Information for the VL3500 Wash The light intensity and power density of the VL3500™ Wash Luminaire exceeds other fixtures typically used in this application. The warnings and cautions that follow are critically important to the safe operation of the VL3500 Wash.

  • Page 30: Installation Procedures

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Installation Procedures Hanging the Luminaire The VL3500™ Wash Luminaire can be hung horizontally or vertically from any structure designed to work with the type of load created by this moving luminaire. Two mounting bracket assemblies (provided) are used to attach truss hooks or other mounting hardware as required.
  • Page 31 NSTALLATION NSTALLATION ROCEDURES Step 3. While pulling up on locking mechanism release, fit keyed holes onto raised mounting buttons at bottom of enclosure. Slide forward and release locking mechanism to lock in place. Ensure brackets are locked securely. (Always face brackets in same direction as shown.) WARNING: Ensure that the bracket locking mechanism is fully seated after the bracket is installed on the luminaire.
  • Page 32 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Installing in Truss: Step 1. Using two people, lift luminaire into mounting position. Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g. wing bolt) is properly tightened and that luminaire is fully supported.

  • Page 33: Floor Mounting The Luminaire

    NSTALLATION NSTALLATION ROCEDURES Floor Mounting the Luminaire The luminaire enclosure is sufficient to stabilize the luminaire in a floor installation, provided that the mounting surface is flat and sturdy. Light Beam Projects Intense Heat: Do not illuminate objects within 3.5 m (11.5 feet). See Warnings and Cautions in this chapter.

  • Page 34: Powering Up

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Powering Up Power Up and Configuration Procedure Because Lamp On is the default state, the lamp strikes when the luminaire is powered up for the first time. When AC power is applied, the luminaire immediately begins a calibration sequence that steps it through pan and tilt movements.

  • Page 35: Addressing

    NSTALLATION DDRESSING Addressing Program Starting Address The address setting for DMX console controlled systems is entered using the Menu Display (refer to “Menu Operation” on page 42). The luminaire retains the DMX address even when power is removed. Note: Refer to your console operating instructions for specific information regarding its addressing requirements.

  • Page 36: Powering Down And Packing Up

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Powering Down and Packing Up Pack-Up Cues for Shipping VL3500™ Wash Luminaires To prepare VL3500™ Wash Luminaires for shipment, Vari-Lite recommends specific pack up cues and console default values. In particular, to minimize the possibility of damage during transport, set ®...
  • Page 37 HAPTER Operation This chapter contains instructions for operating the luminaire using DMX control and for updating the internal software. • DMX Operation • DMX Mapping • Luminaire Timing • Updating Software 02.96 86.000 1 A 21-December-2007...

  • Page 38: Channel Mapping

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL DMX Operation Channel Mapping These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence. (There is only one DMX mode for this luminaire, which is Enhanced 16-bit Mode.) Table 3-1: VL3500™...

  • Page 39: Control Channel Functions

    : DMX O PERATION PERATION Control Channel Functions Control channel functions allow special actions such as reset, lamp on/off and partial recalibration. These must be executed with zero time transition or with timing disabled. Discrete values must be used; not manual controls such as faders or encoders (see chart below for values). WARNING: Light Beam Projects Intense Heat Do not illuminate objects within 3.5 m (11.5 feet) of the VL3500™...
  • Page 40 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Note: A numerical keypad is required for sending values. An encoder or fader does not allow for a quick value change, which is required to effect the control functions. However, the encoders on some consoles include discreet value capability.

  • Page 41: Color Control

    : DMX M PERATION APPING DMX Mapping Color Control The luminaire’s color system is composed of a color mixing mechanism and a fixed color wheel. The follow sections describe these components. Color Mixing The color mixing mechanism is made up of four graduated color disks: cyan, yellow, magenta and CTO (color temperature orange).

  • Page 42: Fixed Color Wheel 2

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Table 3-4: Color Wheel 1 Standard Configuration Chart Position Color Filter Part Number Open 41.9686.0480 Yellow 41.9686.0481 Magenta 41.9686.0492 Kelly Green 41.9686.0473 Congo Blue 41.9686.0474 Fixed Color Wheel 2 The wheel contains six positions, one of which is open. The following illustration shows the standard positions and color configuration: Pos 2 Blue...
  • Page 43 : DMX M PERATION APPING Table 3-6: DMX Map for Fixed Color Wheels 1 and 2 Position DMX Value Action Open Half Center Half Center Half Center Half Center Half Center Half 02.96 86.000 1 A 21-December-2007...

  • Page 44: Beam Control

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Beam Control Strobe Table 3-7: DMX Map for Strobe % Value DMX Value Action Open Closed Slow Random 8-10 Med Random 11-12 Fast Random 5-100 13-255 Speed Range Aperture Table 3-8: DMX Map for Aperture Description DMX Value Action...

  • Page 45: Luminaire Timing

    PERATION UMINAIRE IMING Luminaire Timing Timing Channel Information Timing channel control improves the timed moves of certain groups of parameters. We provide up to four timing channels, one for focus (Pan and Tilt), one for color parameters, one for beam parameters, and one for gobo wheel position (spot version only).
  • Page 46 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Note: The particular storing syntax for your console, as well as instructions on how to write part cues, can be found in the operation manual for that console. To use these channels, you must: Step 1.
  • Page 47 PERATION UMINAIRE IMING Timing channels can be set in either % or 0-255 (DMX) modes, with the following values assigned: Timing Channels Map Table 3-10: % Value = Seconds Full Speed 02.96 86.000 1 A 21-December-2007...
  • Page 48 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Timing Channels Map Table 3-10: (Continued) % Value = Seconds 10.2 10.4 10.6 21-December-2007 02 .9 686 .00 01 A...
  • Page 49 PERATION UMINAIRE IMING Timing Channels Map Table 3-10: (Continued) % Value = Seconds 02.96 86.000 1 A 21-December-2007...
  • Page 50 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Timing Channels Map Table 3-10: (Continued) % Value = Seconds 21-December-2007 02 .9 686 .00 01 A...
  • Page 51 PERATION UMINAIRE IMING Timing Channels Map Table 3-10: (Continued) % Value = Seconds 02.96 86.000 1 A 21-December-2007...
  • Page 52 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Timing Channels Map Table 3-10: (Continued) % Value = Seconds 21-December-2007 02 .9 686 .00 01 A...
  • Page 53 PERATION UMINAIRE IMING Timing Channels Map Table 3-10: (Continued) % Value = Seconds Follows Cue Data 02.96 86.000 1 A 21-December-2007...

  • Page 54: Updating Software

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Updating Software Reprogramming Luminaires You can upgrade Vari-Lite luminaire operating software using either of the following methods: 1. Serial-port Download—for desktop computers and laptops equipped with serial ports 2. USB Download—for desktop computers and newer laptops equipped with USB 2.0 ports 1.

  • Page 55: Reprogramming Procedure

    PERATION PDATING OFTWARE Reprogramming Procedure Note: When they are data linked together, up to 32 luminaires can be programmed at the same time. Refer to “Connecting Data and Power” on page 15. (Programming more than 32 luminaires requires programming in batches of 32 or less.) To update luminaire software: Step 1.
  • Page 56 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Step 9. Click Close to exit. Note: The History section of the window shows what specific types of luminaire software have been downloaded since the beginning of the session (window will reset once the program is closed and re- opened).

  • Page 57: Usb Download

    PERATION PDATING OFTWARE 2. USB Download To download files with a PC equipped with a Universal Serial Bus (USB) port, you need the VARI❋LITE USB Luminaire Programming Kit (28.8500.0054). Kit Components The VARI❋LITE USB Luminaire Programming Kit (28.8500.0054) includes: • VARI❋LITE USB Upload Cable (25.9600.0001) •...
  • Page 58 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL A termination connector is used in this process. Refer to page 10 for more information regarding the construction of this connector. Master luminaire containing Luminaire 1 Luminaire 2 software version to download requiring update requiring update AC PWR...

  • Page 59: Chapter 4. Menu System

    HAPTER Menu System This chapter contains instructions for operating the luminaire using the Menu Display feature. • Menu Operation • Menu Functions • Self-Tests 02.96 86.000 1 A 21-December-2007...

  • Page 60: Menu Operation

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Menu Operation What Is the Menu System? The menu system is a programmable set of commands used to configure, address, operate, and test the luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel. Menu Display AC PWR DATA IN...

  • Page 61: Default State

    YSTEM PERATION To enter the menu system, first press [Menu]. The functions displayed will be 1st level functions. Scroll through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired function appears in the display, press [Enter]. You are now at the 2nd level. Once again, press the [Up] / [Down] arrows to scroll through 2nd level functions.

  • Page 62: Menu Functions

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Menu Functions Menu System Overview The following is a graphic representation of the entire VL3500 Wash luminaire menu system. Address 1 - 512 Config Manual value Lamp Power Tilt value Dimmer...

  • Page 63: Menu System Function Chart

    YSTEM UNCTIONS Menu System Function Chart The following is a detailed look at the internal menu system. Table 4-1: VL3500 Wash Menu System Chart 1st Level 2nd Level 3rd Level 4th Level 5thLevel Address XXX value 1 thru 512 Config LAMP Lamp Options Power Lamp Power ON (default)
  • Page 64 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Table 4-1: VL3500 Wash Menu System Chart 1st Level 2nd Level 3rd Level 4th Level 5thLevel Fixture Status Status/Error Display Scrolls error messages or displays OK Re Cal Recalibrate Lum ID Luminaire ID XXXXXXXX Luminaire ID Number Version Version...
  • Page 65 YSTEM UNCTIONS Table 4-1: VL3500 Wash Menu System Chart 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test All SEQ Test all RUN TEST Run-Test in Progress Press [Menu] to mechanisms in order, X stop tests steps. Pan/Tilt RUN TEST Run-Test in Progress RUN TEST Run-Test in Progress Tilt RUN TEST Run-Test in Progress...

  • Page 66: Menu Function Definitions

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Menu Function Definitions For easy reference, each possible menu item is listed alphabetically in the first column by its display abbreviation. The second column follows with a definition of the abbreviation and then a third column provides an explanation of its purpose and function.
  • Page 67 YSTEM UNCTIONS Table 4-2: Menu Function Definitions (Continued) Display Definition Purpose Inv Pan Invert Pan Reverses pan action for special focus requirements. Inv Tilt Invert Tilt Reverses tilt action for special focus requirements. Lamp Lamp Accesses lamp power-up options, reset and information (Config) or tests Lamp function (Test).
  • Page 68 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Table 4-2: Menu Function Definitions (Continued) Display Definition Purpose ❋ VBrite Controls split lens assembly. VARI BRITE Yellow Yellow Specifies yellow color parameter for manual control (Manual) or testing (Test). Zoom Zoom Function Specifies zoom function for manual control (Manual) or testing (Test).

  • Page 69: Self-Tests

    YSTEM ESTS Self-Tests Running Parameter Tests The luminaire is capable of running self-tests by using the Test menu functions. When running tests on multiple luminaires, a male termination connector is required at the last luminaire in the link. Refer to “Connecting Data and Power”...
  • Page 70 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Movement Disable The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any position for testing without movement occurring. In order to regain full control of the luminaire, Movement will need to be enabled after testing.

  • Page 71: Appendix A. Troubleshooting And Maintenance

    PPENDIX Troubleshooting and Maintenance This appendix provides instructions for troubleshooting and routine maintenance which may be necessary during the life of the luminaire. • Troubleshooting • Routine Maintenance WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 72: Troubleshooting

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display cycles through any applicable error message(s) until the end of the list is reached. To review the error messages again, re-access them using the Status function.

  • Page 73: Troubleshooting Guide

    ROUBLESHOOTING AND AINTENANCE Troubleshooting Guide If a problem is suspected, first try recalibrating the luminaire to prompt an error message. The chart below provides possible causes and remedies for various error messages and/or symptoms. Table A-2: Troubleshooting Chart Message Description Symptom Possible Cause/Remedy Lamp Off option is config-...

  • Page 74: Routine Maintenance

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Routine Maintenance Lamp Replacement Tools: #2 Phillips screwdriver and lint-free cotton gloves WARNING: Ensure that power is removed from luminaire when installing lamp. Always wear eye protection when opening lamp box and replacing lamps. CAUTION: Wear cotton gloves or other covering while installing lamp.

  • Page 75: Align Lamp

    ROUBLESHOOTING AND AINTENANCE Align Lamp After a new lamp is installed, the lamp must be aligned to optimize the beam. Whenever a lens is changed, lamp alignment can also be beneficial. Adjustment knobs are located on the backcap. WARNING: Backcap and adjustment knobs are HOT during lamp operation. Wear gloves to prevent burns.

  • Page 76: Internal Lens Replacement

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Internal Lens Replacement Tools: • #2 Phillips screwdriver • Lint-Free Cotton Gloves To replace the internal lens assembly: Step 1. Using control console, set the VARI❋BRITE mode to closed. Move the internal lens assembly to front (zoom wide) of the head assembly (near luminaire front lens) WARNING: Remove power from luminaire before performing maintenance.

  • Page 77: Internal Lens Replacement (Continued)

    ROUBLESHOOTING AND AINTENANCE Internal Lens Replacement (continued) Clean any fingerprints on lenses with CAUTION: isopropyl alcohol and a lint-free cloth. Head Cover * Retaining Knobs 1/4-Turn Screw Internal Lens Assembly Detail A Retaining Knobs Cross Strap Lens Assembly Post * Head covers are attached by tethers. Keyed Carrier Note: Some components not shown for clarity.

  • Page 78: Front Lens Assembly Removal

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Front Lens Assembly Removal Tools: • 5/32" Allen wrench • Lint-Free Cotton Gloves To replace the front lens assembly: WARNING: Remove power from luminaire before performing maintenance. Internal fixture components, assemblies and the front lens can be HOT after operation. Allow items to adequately cool before replacing.

  • Page 79: Front Lens Assembly Removal (Continued)

    ROUBLESHOOTING AND AINTENANCE Front Lens Assembly Removal (continued) Clean any fingerprints on lenses with CAUTION isopropyl alcohol and a lint-free cloth. Front Lens Assembly Mounting Holes Front Lens Assembly Guide Pins Front Lens Assembly Captive Screws Lens is heavy. Horizontal orientation shown for clarity. If lens is removed as shown, head assembly will instantaneously rotate to CAUTION page 60...

  • Page 80: Color Filter Replacement

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Color Filter Replacement Tools: • lint-free cotton gloves • #2 Philips screwdriver WARNING: Remove power from luminaire before performing maintenance. Filters can be HOT after operation. Allow the fixture to cool before replacing filters. To replace a color filter on Color Wheel 1 (closest to the lamp): Step 1.

  • Page 81: Color Filter Replacement (Continued)

    ROUBLESHOOTING AND AINTENANCE Color Filter Replacement (continued) Assembly With Color Wheels Do not touch filters with bare fingers. (Do not remove. See detail) CAUTION: Wear cotton gloves. Color Filter Lock Pins Air Duct Door Color Wheel 1 Color Filter Lock Pins Color Wheel 2 Figure A-5: Replacing a Color Filter 02.96 86.000 1 A...

  • Page 82: Cleaning Front Lens

    ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Cleaning Front Lens The front lens can be cleaned using isopropyl alcohol and a soft, lint-free cloth. In the event that the front lens assembly needs to be removed for cleaning, refer to “Front Lens Assembly Removal”...

  • Page 83: Appendix B. Technical Specifications

    PPENDIX Technical Specifications VL3500™ Wash Luminaire PROGRAMMABLE FUNCTIONS Color System A three-filter CYM cross-fading mechanism. Two fixed-color wheels each with six interchangeable color filter positions, one of which is open, and continuous wheel rotation for additional effects. The color system includes a variable CTO color temperature correction filter.
  • Page 84 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Cooling Forced air cooled. Control Compatible with a wide variety of DMX512 consoles. Weight 96 lbs. (43.5 kg) with rails. Spacing Hangs on 28.0 inch (71 cm) centers. All models can be mounted and operated in any orientation. 21-December-2007 02 .9 686 .00 01 A...

  • Page 85: Photometric Data

    ECHNICAL PECIFICATIONS Photometric Data Front Lens Clear Stippled Fresnel 59900 lm 54400 lm 44800 lm 4140 fc 2040 fc 1640 fc 9.5° 13° 13° (385 lux) (189 lux) (152 lux) ø = 6.5 ft ø = 9 ft ø = 9 ft 40 ft 40 ft 40 ft...
  • Page 86 ❋ VARI LITE® - VL3500™ W ’ UMINAIRE ANUAL Notes 21-December-2007 02 .9 686 .00 01 A...
  • Page 88 Vari-Lite 10911 Petal Street Dallas, Texas 75238 USA 1-877-VARI-LITE ❋ 1-214-647-7880 www.vari-lite.com. ©2007 Genlyte Group LLC. All Rights Reserved.

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