Vari Lite VL3500 Spot Luminaire Service Manual
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Vari Lite VL3500 Spot Luminaire Service Manual

Spot luminaire
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VL3500
Spot Luminaire
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02.9678.0018

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  • Page 1 VL3500 Spot Luminaire ™ 02.9678.0018...
  • Page 2 ® VARI❋LITE is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries. ™ ™ VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL3000™, VL3500™, Series 1000 , Series 2000 ™...
  • Page 3 OREWORD How To Obtain Warranty Service A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548), +1-214-647-7880, or customerservice@genlyte.com and request a Return Material Authorization (RMA) for warranty service.
  • Page 4 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
  • Page 5 OREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product.
  • Page 6 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE® luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 7 OREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 8 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE®-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z.
  • Page 9 OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 10 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE® utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe. 2.
  • Page 11 OREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto.
  • Page 12 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara. 2.
  • Page 13 OREWORD 02.96 78.001 8 A...
  • Page 14 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL 02.967 8.0018 A...

  • Page 15: Table Of Contents

    Standard Features ........................4 Specific Features ........................4 Technical Specifications ......................4 Components External Luminaire Components ....................5 VL3500 Spot Luminaire Head and Yoke Components............. 6 Enclosure Components ......................7 Principles of Operation VL3500 Spot Luminaire ......................8 Functional Block Diagram ....................8 Chapter 2.
  • Page 16 Tilt EOT Sensor Replacement ....................34 Gobo Timing Adjustments...................... 35 Gobo Gear Planet Alignment....................36 Chapter 3. Illustrated Parts Breakdown Drawing Trees VL3500 Spot Luminaire ......................38 VL3500Q Spot Luminaire ...................... 40 Top Assembly Included Items Kit, Spot ......................42 VL3500 Spot Series Luminaire....................44 Generic Luminaire Assembly ....................
  • Page 17 ABLE OF ONTENTS Left Edge Bearing Assembly ....................86 Zoom Cam Assembly......................87 Zoom Motor Tensioning Assembly ..................88 Interconnect Light Shield Assembly..................89 Rod Clamp Assembly ......................90 Color/Dimmer/Strobe Assembly..................... 91 Motor/Adapter Plate Assembly....................94 Fixed Color Wheel Assembly ....................95 Strobe Assembly ........................
  • Page 18 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Pan Motor Assembly......................148 Pan Tube Assembly....................... 149 Cable Assemblies Pan EOT Sensor Electrical Assembly................... 151 LVS Chassis Ground Cable Assembly.................. 152 Chassis To Yoke Ground Cable Assembly ................153 Head to Back Cap Ground Cable Assembly................. 154 Ignitor to Relay Cable Assembly ..................
  • Page 19 Zoom Interconnect PCB (Sheet 1 of 1)................. 205 Zoom Sensor PCB (Sheet 1 of 1)..................206 VL3500 Spot Luminaire Wiring Diagram (Sheet 1 of 3) ............. 207 VL3500 Spot Luminaire Wiring Diagram (Sheet 2 of 3) ............. 208 VL3500 Spot Luminaire Wiring Diagram (Sheet 3 of 3) ............. 209 02.96 78.001 8 A...
  • Page 20 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL x v i i i 02.967 8.0018 A...

  • Page 21: Introduction

    This manual covers the following models: Model Part Number Source VL3500 Spot Luminaire 20.9678.0019 VL3500Q Spot Luminaire 20.9678.0020 Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite Limited Warranty card included in the product shipping package for more information.

  • Page 22: Customer Service

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Customer Service Our Goal At Vari-Lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the full benefit of being a Vari-Lite customer.

  • Page 23: Chapter 1. Description

    HAPTER Description This chapter contains descriptions of luminaire features and components. • Features • Components • Principles of Operation 02.96 78.001 8 A...

  • Page 24: Features

    • Control by DMX512 protocol. • Fan cooled. • UV/IR glass. Specific Features VL3500 Spot Luminaire • Four independent shutters • 6:1 zoom optics system with 10° to 60° range. • Variable beam focus to morph between gobo wheels. •...

  • Page 25: Components

    OMPONENTS XTERNAL UMINAIRE OMPONENTS Components External Luminaire Components The following illustration shows the external luminaire components and controls. Upper Enclosure Assembly Houses power supply, ballast, and display board. AC Input Cable Truss Hook Bracket Attaches to enclosure base to allow truss hook installation. Input Panel Provides DMX In and Thru, and AC Power connections.

  • Page 26: Vl3500 Spot Luminaire Head And Yoke Components

    VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL VL3500 Spot Luminaire Head and Yoke Components The following illustration shows the major sub-assemblies which are located in the luminaire head and yoke assemblies. Head Cover (attached by tether) Shutter / Gobo Assembly...

  • Page 27: Enclosure Components

    OMPONENTS NCLOSURE OMPONENTS Enclosure Components The following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (Yoke and head assemblies not shown for clarity.) Enclosure Top Covers 1200W Arc Ballast Module Fan Assembly Input Panel Assembly containing DMX Input PCB and Menu Display 200W +24V/6.3A...

  • Page 28: Principles Of Operation

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Principles of Operation VL3500 Spot Luminaire Functional Block Diagram SHUTTER MOTOR SHUTTER MOTOR TRANSFER DUAL HEAD SHUTTER HEAD FAN FANS ROTATE SHUTTER SHUTTER MOTOR MOTOR SHUTTER MOTOR ROTATE / GOBO INTERCONNECT...

  • Page 29: Chapter 2. Maintenance

    HAPTER Maintenance This chapter contains test, service, and standard maintenance procedures. • Testing • Troubleshooting • Maintenance Procedures WARNING: As with any repairs or maintenance to Vari-Lite luminaires, service should only be performed by a trained and qualified service technician or at an Authorized Vari-Lite Service facility.

  • Page 30: Testing

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Testing Luminaire Self-Tests The luminaire is capable of running self tests by using the TEST menu functions. For detailed instructions regarding the luminaire’s self-test function, refer to the VL3500 Spot User’s Manual (02.9678.0019).

  • Page 31: Auto Recalibration

    ESTING ECALIBRATION Auto Recalibration Most mechanisms with sensors will check their sensor when at a zero position, if the sensor is not detected within 3 seconds, the mechanism will recalibrate. This applies to all except pan and tilt, and zoom and edge. Pan and tilt are corrected continuously if required by encoders fitted to the motor shaft.
  • Page 32 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL • Low value - 0 volts, or up to approximately 0.2 volts. Notes regarding specific mechanisms: • The four color mixers will read high when the tab is in the optical sensor. •...

  • Page 33: Troubleshooting Error Messages

    ROUBLESHOOTING RROR ESSAGES Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one at a time until the end of the list is reached.

  • Page 34: Troubleshooting Guide

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Troubleshooting Guide If a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “Error Messages” on page 13 for more information. The chart below provides possible causes and remedies for each message.
  • Page 35 ROUBLESHOOTING ROUBLESHOOTING UIDE Table 2-2: Troubleshooting Guide (Continued) Message Symptom Description Possible Cause and Remedy Pan No Luminaire will not pan Pan Sensor Not Found EOT flag attached to large pulley is not engaging the Sens EOT sensor... - ensure flag is attached to the large pulley. - ensure that flag passes through the sensor at a depth sufficient to engage the sensor beam.

  • Page 36: Maintenance Procedures

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Maintenance Procedures WARNING: As with any repairs or maintenance to Vari-Lite luminaires, service should only be performed by a trained and qualified service technician or at an Authorized Vari-Lite Service facility. Lamp Replacement VL Part No: 71.2557.1200 WARNING: Ensure that power is removed from luminaire when installing lamp.

  • Page 37: Align Lamp

    AINTENANCE ROCEDURES LIGN Align Lamp The design of the VL3500 luminaire optical system allows for a flat or peaked field. A flat field is one where there is no detectable hot spot and a peaked field is one where the intensity of the beam is greater at the center of the beam than at the perimeter.

  • Page 38: Lamp Power Cut-Off Switch

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Lamp Power Cut-Off Switch It should be noted that the lower fan duct assembly is equipped with a lamp power cut-off switch. If the hinged duct is raised during operation, the relay will automatically disengage and the lamp will douse. Once the duct is closed, lamp power will be restored.

  • Page 39: Gobo Replacement - Gobo Wheels 1 And 2

    AINTENANCE ROCEDURES EPLACEMENT HEELS Gobo Replacement - Gobo Wheels 1 and 2 WARNING: Remove power from luminaire before performing maintenance. Gobos may be HOT after operation. Allow to cool before replacing. WARNING: Users of VARI❋LITE luminaires should not install or use metal gobos. The use of metal gobos in any VARI❋LITE product may damage the luminaire and could void the luminaire’s warranty.
  • Page 40 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL e. Replace covers. Top Head Cover * 1/4-Turn Screw Gobo Wheel Do not touch glass with bare fingers. (see detail) CAUTION: Press on gobo carrier only. HEEL Bottom Head Cover * Gobo Assembly Gobo Wheel Front of luminaire...

  • Page 41: Color Filter Replacement

    AINTENANCE ROCEDURES OLOR ILTER EPLACEMENT Color Filter Replacement WARNING: Remove power from luminaire before performing maintenance. Filters may be HOT after operation. Allow to cool before replacing. To replace a color filter: Step 1. Remove power from luminaire. Step 2. Remove top head cover by loosening four 1/4-turn screws as shown in Figure 2-5.

  • Page 42: Ballast Assembly Replacement

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Ballast Assembly Replacement VL Part No: 23.9678.1869 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. At enclosure, remove top covers. Step 3. Remove wiring to ballast noting placement for reconnection Step 4.

  • Page 43: Color/Dimmer/Strobe Assembly Replacement

    AINTENANCE ROCEDURES OLOR IMMER TROBE SSEMBLY EPLACEMENT Color/Dimmer/Strobe Assembly Replacement VL Part No: 22.9678.0402 (VL3500 Only) VL Part No: 22.9678.0462 (VL3500Q Only) Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove top head cover. Step 3.

  • Page 44: Main Control Board (Mcb) Replacement

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Main Control Board (MCB) Replacement VL Part No: 24.9678.1730 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove board-side yoke leg cover. Step 3. At MCB, disconnect head wiring and remove screws to daughter board. a.

  • Page 45: Ignitor Board Replacement

    AINTENANCE ROCEDURES GNITOR OARD EPLACEMENT Ignitor Board Replacement VL Part No: 24.9661.3126 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Disconnect four lamp wires and four screws securing the ignitor to the mounting plates as indicated inFigure 2-9 Step 4.

  • Page 46: Pan Motor Assembly Replacement

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Pan Motor Assembly Replacement VL Part No: 21.9678.0864 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Carefully lay luminaire on its side to have access to bottom of enclosure. Step 3.

  • Page 47: Pan Encoder Replacement

    AINTENANCE ROCEDURES NCODER EPLACEMENT Pan Encoder Replacement VL Part No: 24.9678.9729 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Carefully lay luminaire on its side to have access to bottom of enclosure. Step 3. At enclosure assembly, remove bottom cover. Step 4.

  • Page 48: Pan Eot Sensor Replacement

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Pan EOT Sensor Replacement VL Part No: 86.7002.0003 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Carefully lay luminaire on its side. Step 3. At enclosure assembly, remove bottom cover. Step 4.

  • Page 49: Power Supply (Lvs) Replacement

    (LVS) R AINTENANCE ROCEDURES OWER UPPLY EPLACEMENT Power Supply (LVS) Replacement VL Part No: 69.3176.0201 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. At enclosure, remove top cover at power supply side. Step 3. At LVS, remove wiring. Step 4.

  • Page 50: Gobo/Shutter Assembly Replacement

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Gobo/Shutter Assembly Replacement VL Part No: 21.9678.1200 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove top head cover. Step 3. Ensure that optic assembly is all the way forward. (Grip assembly by motor bracket and carefully pull forward along guide rods.) Step 4.

  • Page 51: Spot Optic Assembly Replacement

    AINTENANCE ROCEDURES PTIC SSEMBLY EPLACEMENT Spot Optic Assembly Replacement VL Part No: 22.9678.0103 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove both head covers. Step 3. Disconnect all fan wires and yoke cable from optic assembly interconnect board. Step 4.

  • Page 52: Tilt Motor Assembly Replacement

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Tilt Motor Assembly Replacement VL Part No: 21.9678.6865 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Remove motor connector. Step 4.

  • Page 53: Tilt Encoder Replacement

    AINTENANCE ROCEDURES NCODER EPLACEMENT Tilt Encoder Replacement VL Part No: 24.9678.9629 / 24.9678.8629 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Remove tilt motor assembly from yoke leg as described on page Step 4.

  • Page 54: Tilt Eot Sensor Replacement

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Tilt EOT Sensor Replacement VL Part No: 86.7002.0003 Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Remove sensor bracket. Step 4.

  • Page 55: Gobo Timing Adjustments

    AINTENANCE ROCEDURES IMING DJUSTMENTS Gobo Timing Adjustments The index timing belt must be aligned so that the mechanism "clocks" properly. This belt is installed around the index gear (top gear) of the gobo wheel. The wheel position belt is installed around the wheel position gear (bottom gear) of the gobo wheel, and does not require alignment.

  • Page 56: Gobo Gear Planet Alignment

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Gobo Gear Planet Alignment Each gear of the gobo wheel assembly must be aligned so that the gobos will index correctly. Use the following procedure to re-align the gears in the event the gobo wheel is disassembled. To re-align gobo gears: Step 1.

  • Page 57: Chapter 3. Illustrated Parts Breakdown

    HAPTER Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL3500™ Spot Luminaire assemblies. Note: The VL3500 Series Luminiares share many common assemblies and parts of the Vari-Lite Series 3000 Luminaires. • Drawing Trees • Top Assembly • Head Assembly •...

  • Page 58: Drawing Trees

    Assembly Upper Enclosure Assembly 22.9678.0474 Rev B 25.9678.0409 Rev B (VL3500 21.9678.0800.01 Rev NN Only) CTO Wheel Assembly 22.9678.0478 Rev B continued next page Figure 3-1: VL3500 Spot Luminaire Subassembly Drawing Tree Part 1 02 .9 678 .00 18 A...
  • Page 59 25.9678.0819 Rev D Assembly 25.9661.1514 Rev A Gobo/Rotate Interconnect Cable Assembly LVS Power Supply, 200W 25.9678.0843 Rev A 69.3176.0200 LVS Chassis Ground Cable Assembly 25.9678.1716 Rev A Figure 3-2: VL3500 Spot Luminaire Subassembly Drawing Tree Part 2 02.96 78.001 8 A...

  • Page 60: Vl3500Q Spot Luminaire

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL VL3500Q Spot Luminaire VL3500Q Spot Luminaire 20.9678.0020 Rev G (VL3500Q Only) Generic Luminaire (Quiet) Gobo Clamp Assembly Color Clamp Assembly Rod Clamp Assembly Assembly 22.9678.0693 Rev A 22.9678.0694 Rev A 22.9678.0149 Rev B 21.9678.0011.02 Rev C (VL3500Q Only) Edge Lead Screw Assembly...
  • Page 61 : VL3500Q S RAWING REES UMINAIRE VL3500Q Spot Luminaire (continued) continued from previous page continued from previous page Spot Optic Assembly Upper Enclosure Assembly 22.9678.0103 Rev R (Spot Only) 21.9678.0801.01 Rev Y (VL3500 Quiet) Panel Assembly Chassis To Yoke Ground Cable Zoom Box Assembly 21.9678.0805 Rev L Assembly...

  • Page 62: Top Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Top Assembly Included Items Kit, Spot 28.9678.0020 Rev E Refer to Figure 3-5. Item Qty. Description 02.8001.0001 PRODUCT SUPPORT SHEET, VARI-LITE CUSTOMER SERVICE 02.8052.0001 CARD, LIMITED WARRANTY 02.8406.0001 TAG, LAMP NOTICE 02.8700.0001 CARD, PRODUCT REGISTRATION 02.9678.0002...
  • Page 63 SSEMBLY NCLUDED TEMS Included Items Kit, Spot (continued) (x2) Night Sky Palm Leaves Tribal Break-Up Circle of Ovals Pebbles Triangle Break-Up Shock Break-Up Alpha Rays Glacier Gag Ice Blocks Gag Multi-Colored Gobo Figure 3-5: Included Items Kit, Spot Note: * = Do not handle lamp with bare hands. When handling, it is best to wear clean cotton gloves in order to keep the lamp’s glass as dirt and grease free as possible.

  • Page 64: Vl3500 Spot Series Luminaire

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL VL3500 Spot Series Luminaire 20.9678.0019 Rev F (VL3500 Only) 20.9678.0020 Rev G (VL3500Q Only) Refer to Figure 3-6 Item Qty. Description 02.8405.0001 AC DANGER TAG, VL3000 (not shown) 04.9661.0033.01 LABEL, WARNING - 2000 SERIES (not shown) 04.9661.0039 LABEL, LINE CORD WARNING (not shown) 04.9678.0063...
  • Page 65 : VL3500 S SSEMBLY ERIES UMINAIRE Item Qty. Description 25.9678.0677 CABLE ASSY, FRONT HEAD FANS (not shown) 25.9678.0689 CABLE ASSY, YOKE TO HEAD GND (not shown) 25.9678.1715 CABLE ASSY, HEAD CONTROL (not shown) 28.9678.0020 INCLUDED ITEMS KIT, VL3500 SHUTTER (not shown) 53.2001.0003 NUT, 10-32 NYLON INSERT 53.2002.0003...
  • Page 66 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL VL3500 Spot Series Luminaire (continued) (x2) (x2) (x4) (x2) (x4) (x2) (x4) (x2) (x2) (x2) (x2) (x2) 18,30 (x2) (x2) (x4) (x2) (x8) (x2) (x4) (x2) (x4) (x4) (x4) (x6) 8,22 (x4) Figure 3-6: VL3500 Series Spot Luminaire 02 .9 678 .00 18 A...

  • Page 67: Generic Luminaire Assembly

    SSEMBLY ENERIC UMINAIRE SSEMBLY Generic Luminaire Assembly 21.9678.0010.02 Rev H (VL3500 Only) Refer to Figure 3-7 Item Qty. Description 21.9678.0600 ASSY, HEAD STRUCTURE 21.9678.0700 ASSY, YOKE 21.9678.0707 ASSY, TILT PULLEY - 10.9678.0750 TIMING PULLEY, 150 TOOTH - 10.9678.0754 FLAG, CENTER OF TRAVEL, TILT - 53.6530.0006 RIVET, 1/8"OD POP .188-.250GL 21.9678.0767...
  • Page 68 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Generic Luminaire Assembly (continued) (x3) (x2) (x4) (x4) (x4) (x2) (x3) Detail A (x4) (x5) (x5) Detail A (x2) (x2) Figure 3-7: Generic Luminaire Assembly - VL3500 Only 02 .9 678 .00 18 A...

  • Page 69: Generic Luminaire (Quiet) Assembly

    SSEMBLY ENERIC UMINAIRE UIET SSEMBLY Generic Luminaire (Quiet) Assembly 21.9678.0011.02 Rev C (VL3500Q Only) Refer to Figure 3-8 Item Qty. Description 21.9678.0601 ASSEMBLY, HEAD STRUCTURE, QUIET 21.9678.0701 ASSEMBLY, YOKE, QUIET 21.9678.0707 ASSEMBLY, TILT PULLEY - 10.9678.0750 TIMING PULLEY, 150 TOOTH - 10.9678.0754 FLAG, CENTER OF TRAVEL, TILT - 53.6530.0006...
  • Page 70 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Generic Luminaire (Quiet) Assembly (continued) (x3) (x2) (x4) (x4) (x4) (x2) (x3) Detail A (x4) (x5) (x5) Detail A (x2) (x2) Figure 3-8: Generic Luminaire Assembly - VL3500Q Only 02 .9 678 .00 18 A...

  • Page 71: Head Assembly

    SSEMBLY TRUCTURE TANDARD SSEMBLY Head Assembly Head Structure (Standard) Assembly 21.9678.0600 Rev C (VL3500 Only) Refer to Figure 3-1 Item Qty. Description 10.9678.8620 FRONT CASTING 12.9678.8623 RIGHT SIDE RAIL, MACHINED 12.9678.8625 LEFT SIDE RAIL, MACHINED 21.9678.0615 ASSY, BACKEND 53.6515.0001 SCREW, 10-32 X 3/4" SCB CAP 53.6515.1000 SCREW, 10-32 X 1"...

  • Page 72: Head Structure (Quiet) Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Head Structure (Quiet) Assembly 21.9678.0601 Rev 0 (VL3500Q Only) Refer to Figure 3-1 Item Qty. Description 10.9678.8620 FRONT CASTING 12.9678.8623 RIGHT SIDE RAIL, MACHINED 12.9678.8625 LEFT SIDE RAIL, MACHINED 21.9678.0616 ASSEMBLY, BACK CAP 53.6515.0001 SCREW, 10-32 X 3/4"...

  • Page 73: Head Cover Assembly

    SSEMBLY OVER SSEMBLY Head Cover Assembly 21.9678.8611 Rev - Refer to Figure 3-3 Item Qty. Description 10.9678.0612 HEAD COVER FOAM BAFFLE 10.9678.0649 EJECTOR SPRING, BLACK OXIDE 10.9678.0674 BRACKET, COVER TETHER 10.9678.0696 FOAM FRAME, HEAD COVER 12.9678.8610 HEAD COVER, PAINTED 53.6558.0003 SCREW, 6-32 X 3/8"LG PPZ PLASTIC THD ROLL 53.5655.0250 SCREW, 6-32 X 1/4"LG PPZ PLASTIC THD ROLL...

  • Page 74: Backcap Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Backcap Assembly 21.9678.0615 Rev S (VL3500) 21.9678.0616 Rev G (VL3500 Q) Refer to Figure 3-4 Item Qty. Description 10.9678.0631 SEPARATION BULKHEAD 10.9678.8635 EXHAUST BULKHEAD 10.9678.0637 CLIP, RETRO-REFLECTOR 10.9678.0638 AIR DIVERTER, STROBE MOTOR 10.9678.0653 LIGHT BAFFLE, EXHAUST 12.9678.7152...
  • Page 75 SSEMBLY ACKCAP SSEMBLY Item Qty. Description 55.6706.0001 GROMMET, 9/32"ID 9/16"OD 1/4T 74.1099.0001 SWITCH, MINIATURE 5AMP 150DEG 10.9678.0680 INSULATOR, TEFLON TO-220 (not shown) 53.2200.0004 NUT, 4-40 KEPS SS 53.6613.0004 SCREW, 6-32 X 1/2" SCZ 10.9678.1645 FAN SHIELD, LAMP COOLING (x4) (x3) (x2) (x2) (x2)

  • Page 76: 80Mm Fan Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL 80mm Fan Assembly 21.9678.0619 Rev B (VL3500 and VL3500 Quiet) Refer to Figure 3-5 Item Qty. Description 40.7145.0004 FAN, TUBEAXIAL 80 X 80 X 38MM 230V 28 CFM 53.2200.0006 NUT, 6-32 KEPS SS 53.6558.0001 SCREW, 6-32 X 3/8"...

  • Page 77: Uv Filter Bulkhead Assembly

    : UV F SSEMBLY ILTER ULKHEAD SSEMBLY UV Filter Bulkhead Assembly 22.9678.0617 Rev A (VL3500 Quiet) 22.9678.0639 Rev C (VL3500 Only) Refer to Figure 3-6 Item Qty. Description 10.9678.0634 UV FILTER BULKHEAD 10.9678.0648 CLIP, UV GLASS 41.9678.1160 UV/IR FILTER, 3.00" X 3.00" (VL3500 QUIET) 41.9678.0608 UV/IR FILTER, 3.00"...
  • Page 78 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Notes 02 .9 678 .00 18 A...

  • Page 79: Gobo/Shutter Assembly

    SSEMBLY HUTTER SSEMBLY Gobo/Shutter Assembly 21.9678.1200 Rev G Refer to Figure 3-7 Item Qty. Description 10.9678.0338 PULLEY, ZOOM MOTOR 10.9678.0225 SHAFT, GOBO WHEEL 10.9678.0231 PULLEY, MOTOR GOBO WHEEL DRIVE 10.9678.0232 PULLEY, INSEX DRIVE 64 GROOVE 10.9678.0246 ADJUST PLATE, MOTOR 10.9678.1215 BULKHEAD, SHUTTER MODULE FRONT 10.9678.1244 MOUNT, INDEX SENSOR LONG...
  • Page 80 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Item Qty. Description 55.6506.0033 SPACER, 3/8" RND 1-1/8" LG .257"ID THRU AL 55.6520.0001 WASHER WAVE SPRING .265" ID .367" OD .006" THK (x2) (x6) (x2) (x4) (x3) (x4) (x4) (x2) (x4) (x4) (x2) (x2)

  • Page 81: Rotating Gobo Wheel Assembly, Shutter

    SSEMBLY OTATING HEEL SSEMBLY HUTTER Rotating Gobo Wheel Assembly, Shutter 21.9678.1205 Rev B Refer to Figure 3-8 Item Qty. Description 10.9678.1216 BULKHEAD, SHUTTER MODULE, REAR 10.9678.1225 SHAFT, GOBO WHEEL, CANTILEVER 21.9678.1210 ASSY, ROTATING GOBO WHEEL 21.9678.1410 ASSY, FIXED GOBO WHEEL 24.9678.1240 ASSY, PCB, WHEEL POSITION SENSOR 53.6520.0001...

  • Page 82: Fixed Gobo Wheel Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Fixed Gobo Wheel Assembly 21.9678.1410 Rev B Refer to Figure 3-9 Item Qty. Description 10.9678.0250 MAGNET TAPE .375"W x .625" L x .0035" THICK 10.9678.1412 PLATE, ROTATING GOBO WHEEL 10.9678.1425 FIXED GOBO RETAINING WIRE 22.9678.1415 ASSY, PULLEY, FIXED WHEEL HUB 53.6601.0002...

  • Page 83: Rotating Gobo Wheel Assembly

    SSEMBLY OTATING HEEL SSEMBLY Rotating Gobo Wheel Assembly 21.9678.1210 Rev 0 Refer to Figure 3-10 Item Qty. Description 10.9678.0250 MAGNET TAPE .375"W x .625" L x .0035" THICK 10.9663.1211 SPACER, TEFLON GOBO GEAR 10.9663.1240 BEARING, GOBO WHEEL BORE 10.9678.0220 PLATE, ROTATING GOBO WHEEL 10.9678.0224 RETAINING RING, PLANET 12.9678.1223...

  • Page 84: Roller Pivot Rotate Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Roller Pivot Rotate Assembly 21.9678.1555 Rev 0 Refer to Figure 3-11 Item Qty. Description 10.9678.1551 ROLLER PIVOT, SHUTTER ROTATE 22.9678.1550 ASSY, SHUTTER ROTATE, ROLLER 53.6609.0001 SCREW, 6-32 X 3/8" PFZ Figure 3-11: Roller Pivot Rotate Assembly 02 .9 678 .00 18 A...

  • Page 85: Shutter Rotate Roller Assembly

    SSEMBLY HUTTER OTATE OLLER SSEMBLY Shutter Rotate Roller Assembly 22.9678.1550 Rev B Refer to Figure 3-12 Item Qty. Description 10.9678.1552 ROLLER SHUTTER ROTATE 54.1259.0005 BEARING, FLANGED, .25" ID, .625" OD, .0001 Figure 3-12: Shutter Rotate Roller Assembly 02.96 78.001 8 A...

  • Page 86: Long Shaft Motor Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Long Shaft Motor Assembly 21.9678.0243 Rev 0 Refer to Figure 3-13 Item Qty. Description 10.9678.0330 PLATE, MOTOR ADAPTER 44.9678.0249 MOTOR, STEPPER 42MM X 34MM 60MM SHAFT 53.6513.0002 SCREW, 3MM X 5MM LG PFZ METRIC (x4) Figure 3-13: Long Shaft Motor Assembly 02 .9 678 .00 18 A...

  • Page 87: Shutter Assembly

    SSEMBLY HUTTER SSEMBLY Shutter Assembly 21.9678.1510 Rev G Refer to Figure 3-14 Item Qty. Description 10.9678.1526 PIVOT, SHUTTER BLADE, SHORT 10.9678.1527 PIVOT, SHUTTER BLADE, LONG 10.9678.1528 CAM STOP 10.9678.1529 CABLE CLAMP, SHUTTER 10.9678.1532 GLIDE, BLADE PIVOT 10.9678.1534 ACTUATOR ARM, BEARING, SHUTTER 10.9678.1535 GLIDE SHEET, SHUTTER, BOTTOM 10.9678.1536...
  • Page 88 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Shutter Assembly (continued) (x8) 4, 28 (x2) (x4) (x2) (x8) (x2) (x16) (x16) (x4) (x6) (x8) (x4) (x8) (x16) (x4) (x3) (x2) (x2) (x16) (x2) Figure 3-14: Shutter Assembly 02 .9 678 .00 18 A...

  • Page 89: Shutter Motor Disk Assembly

    SSEMBLY HUTTER OTOR SSEMBLY Shutter Motor Disk Assembly 21.9678.1515 Rev E Refer to Figure 3-15 Item Qty. Description 10.9678.1560 BASE PLATE, SHUTTER 44.9678.1517 MOTOR, PANCAKE, SIZE 16, .47" SHAFT 53.2202.0030 NUT, M3 X .5 HEX NYLOC ZINC 53.6513.0029 SCREW, M3 X 12 PFZ 53.6513.0045 SCREW, M3 X 16 PFZ 55.2178.0001...
  • Page 90 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Shutter Motor Disk Assembly (continued) Frame 4A Frame 4B Frame 3B Frame 1A Frame 1B Frame 3A Frame 2A Frame 2B (x10) (x8) (x8) (x8) (x4) (x8) (x4) Figure 3-15: Shutter Motor Disk Assembly 02 .9 678 .00 18 A...

  • Page 91: Hot Box Assembly

    SSEMBLY SSEMBLY Hot Box Assembly 21.9678.8640.01 Rev E (Spot) 21.9678.8698.01 Rev C (Quiet Spot) Refer to Figure 3-16 Item Qty. Description 04.9678.0042 LABEL, VL3000 BACKCAP 10.9678.0043 LABEL, BACKCAP, VL3000 QUIET 10.9678.0641 HOT BOX 10.9678.0642 BACKCAP PLATE 10.9678.0643 LAMP ADJUST STOP 10.9678.0645 KNOB, LAMP ADJ MOLDED 10.9678.0646...
  • Page 92 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Hot Box Assembly (continued) (x4) (x4) (x2) (x3) (x4) (x4) (x4) (x4) (x8) (x4) (x3) (x3) (x3) Figure 3-16: Hot Box Assembly 02 .9 678 .00 18 A...

  • Page 93: Dual Fan Tray Duct (Standard) Assembly

    SSEMBLY TANDARD SSEMBLY Dual Fan Tray Duct (Standard) Assembly 21.9678.0660.03 Rev B (VL3500 Only) Refer to Figure 3-17 Item Qty. Description 10.9678.0665 SPRING, EXTENSION ELONGATED HOOKS 22.9678.0661 ASSY, FAN TRAY 22.9678.1265 DUCT ASSY, SHUTTER/GOBO 23.9678.0684 FAN ASSY, HEAD FRONT 53.5506.1375 SCREW, 6-32 X 1 3/8"LG PPB 53.6519.0001 SCREW, 4-40 X 5/8"...

  • Page 94: Dual Fan Tray Duct (Quiet) Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Dual Fan Tray Duct (Quiet) Assembly 21.9678.0659.03 Rev D (VL3500Q Only) Refer to Figure 3-18 Item Qty. Description 10.9678.0665 SPRING, EXTENSION ELONGATED HO 22.9678.0661 ASSY, FAN TRAY 22.9678.1265 DUCT ASSY, SHUTTER/GOBO 23.9678.0699 FAN ASSY, HEAD FRONT 53.5506.1375...

  • Page 95: Head Front Fan (Standard) Assembly

    SSEMBLY RONT TANDARD SSEMBLY Head Front Fan (Standard) Assembly 23.9678.0684 Rev 0 (VL3500 Only) Refer to Figure 3-19 Item Qty. Description 40.7125.0001 FAN, 24V FAL6F24LH 52.6523.0002 CONN, HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 52.8347.0001 CONTACT, 24-30AWG MALE CRIMP (x2) Figure 3-19: Head Front Fan Assembly - VL3500 Only 02.96 78.001 8 A...

  • Page 96: Head Front Fan (Quiet) Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Head Front Fan (Quiet) Assembly 23.9678.0699 Rev A (VL3500Q Only) Refer to Figure 3-20 Item Qty. Description 40.7125.0001 FAN, 24V FAL6F24LH 52.6523.0002 CONN, HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 52.8347.0001 CONTACT, 24-30AWG MALE CRIMP 55.2186.0001 CABLE TIE, .10 X 4"...

  • Page 97: Transfer Fan Assembly

    SSEMBLY RANSFER SSEMBLY Transfer Fan Assembly 21.9678.1263 Rev 0 Refer to Figure 3-21 Item Qty. Description 10.9678.0679 TRANSFER FAN TRAY 22.9678.1280 SHIELD ASSY, SHUTTER ROTATE HARNESS 23.9678.0695 ASSY, TRANSFER FAN 53.6558.0001 SCREW, 6-32 X .375" LG PPZ 53.6571.0003 SCREW, 6-32 X 1.500" LG PPB 55.2179.0001 CABLE ANCHOR, #6 SCREW MOUNT 55.2186.0001...
  • Page 98 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL NOTES 02 .9 678 .00 18 A...

  • Page 99: Spot Optic Assembly

    SSEMBLY PTIC SSEMBLY Spot Optic Assembly 22.9678.0103 Rev R (Spot Only) Refer to Figure 3-22 Figure 3-23 Item Qty. Description 10.9678.1131 FORWARD PULLEY SHAFT (changed 12-15-04) 10.9678.0127 PULLEY, IDLER 10.9678.0129 SPACER, ROLLER CAM 10.9678.0153 CABLE CLAMP, CAST 10.9678.0156 BARREL STRAP, G1 & G2 10.9678.0157 BARREL STRAP, G3 10.9678.0171...
  • Page 100 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Item Qty. Description 23.9678.1120 LINEAR ACTUATOR ASSEMBLY - 44.9678.0119 LINEAR ACTUATOR EDGE DRIVE - 52.6467.0004 4 POS 30-24 AWG CRIMP PHR - 52.6467.0024 CONTACT, SOCKET 30-24AWG CRIMP (REEL) PH (JST) 24.9678.3112 PCB ASSY, VL3000 ZOOM SENSOR 53.2004.0002 NUT, 8-32 KEPS ZINC PLATE...
  • Page 101 SSEMBLY PTIC SSEMBLY Spot Optic Assembly (continued) (x2) (x4) (x2) (x2) (x4) (x3) (x2) Detail F-F Detail E-E (x6) Figure 3-22: Spot Optic Assembly View 1 02.96 78.001 8 A...
  • Page 102 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Spot Optic Assembly (continued) * Interconnect PCB and Zoom Motor removed for clarity. Detail A-A Detail B-B Detail C-C (x3) (x3) Optical Sensor (x2) (x3) (x6) Detail G3-G3 Detail G2-G2 Detail G1-G1 (x2) (x5) Figure 3-23: Spot Optic Assembly View 2...

  • Page 103: Zoom Box Assembly

    SSEMBLY SSEMBLY Zoom Box Assembly 21.9678.0110 Rev F Refer to Figure 3-24 Item Qty. Description 10.9678.0124 ZOOM BOX 10.9678.0125 BRACE, FOCUS 10.9678.0126 BRACE, REAR 53.6530.0006 RIVET, 1/8"OD POP .188-.250GL (x12) Figure 3-24: Zoom Box Assembly 02.96 78.001 8 A...

  • Page 104: Group 4 Lens Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Group 4 Lens Assembly 22.9678.0199 Rev 0 Refer to Figure 3-25 Item Qty. Description 12.9678.0198 RING BLOCK, MACHINED G4 22.9678.0174 LENS ASSY, GROUP 4 53.6558.0001 SCREW, 6-32 X 3/8" PPZ 55.3303.0006 WASHER, #6 LOCK INT.TOOTH SS 55.6763.0500 PIN, DOWEL .5"LG .125"DIA 303SS...

  • Page 105: Right Edge Bearing Assembly

    SSEMBLY IGHT EARING SSEMBLY Right Edge Bearing Assembly 22.9678.1103 Rev C Refer to Figure 3-26 Item Qty. Description 12.9678.1102 EDGE BEARING, MACHINED RIGHT 54.2056.0001 RING, RETAINING EXTERNAL 19MM 55.6776.0010 LINEAR BUSHING, 10MM STEEL W/PHENOLIC CAGE (x4) (x2) Figure 3-26: Right Edge Bearing Assembly 02.96 78.001 8 A...

  • Page 106: Left Edge Bearing Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Left Edge Bearing Assembly 22.9678.1105 Rev C Refer to Figure 3-27 Item Qty. Description 12.9678.1104 EDGE BEARING, MACHINE LEFT 54.2056.0001 RING, RETAINING EXTERNAL 19MM 55.6776.0010 LINEAR BUSHING, 10MM STEEL W/PHENOLIC CAGE (x4) (x2) Figure 3-27: Left Edge Bearing Assembly...

  • Page 107: Zoom Cam Assembly

    SSEMBLY SSEMBLY Zoom Cam Assembly 22.9678.1106 Rev B Refer to Figure 3-28 Item Qty. Description 10.9678.1107 ZOOM TIMING CAM 10.9678.1108 PULLEY FLANGE 10.9678.1118 TIMING PULLEY, ZOOM 53.6613.0008 SCREW, 6-32 X 1/2" PPZ (changed 11-08-04) 54.1259.0004 BEARING, RADIAL FLANGED .25"ID .625"OD (changed 06-25-03) 55.6763.0500 PIN, DOWEL .5"LG .125"DIA 303SS (x2)

  • Page 108: Zoom Motor Tensioning Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Zoom Motor Tensioning Assembly 22.9678.1113 Rev B Refer to Figure 3-29 Item Qty. Description 10.9678.0338 PULLEY, ZOOM MOTOR 10.9678.1111 BRACKET, ZOOM TENSION SHEETMETAL 44.9663.1326 MOTOR, 17 .53" SHAFT 11.8MH 5.5 OHM 53.5559.0250 SCREW, 6-32 X 1/4"...

  • Page 109: Interconnect Light Shield Assembly

    SSEMBLY NTERCONNECT IGHT HIELD SSEMBLY Interconnect Light Shield Assembly 22.9678.1115 Rev D Refer to Figure 3-30 Item Qty. Description 10.9678.1114 SHIELD, INTERCONNECT MOUNT/LIGHT 24.9678.3116 PCB ASSY, ZOOM INTERCONNECT (changed 03-07-06) 53.6558.0009 SCREW, 6-32 X 3/8" PPZ SEMS (x4) Figure 3-30: Interconnect Light Shield Assembly 02.96 78.001 8 A...

  • Page 110: Rod Clamp Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Rod Clamp Assembly 22.9678.0149 Rev B Refer to Figure 3-31 Item Qty. Description 10.9678.0151 CLAMP, OPTIC ROD CAST 53.6616.0001 SCREW, 6-32 X 3/4" PPZ 55.6528.0001 WASHER, #6 FLAT ZINC 55.6538.0001 WASHER, #6 LOCK INTERNAL TOOTH 53.2008.0006 SPRING CLIP, 6-32 (x2)

  • Page 111: Color/Dimmer/Strobe Assembly

    SSEMBLY OLOR IMMER TROBE SSEMBLY Color/Dimmer/Strobe Assembly 22.9678.0402 Rev F (VL3500) 22.9678.0462 Rev 0 (VL3500Q) Item Qty. Description 10.9678.0324 PULLEY, FIXED COLOR WHEEL 10.9678.0337 DRIVE PULLEY, FIXED COLOR WHEEL (changed 03-09-06) 10.9678.0456 SHAFT, COLOR WHEEL 10.9678.0457.07 SPACER, COLOR WHEEL L.357 (changed 07-22-04) 10.9678.0457.02 SPACER, COLOR WHEEL L.190 10.9678.0457.03...
  • Page 112 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Item Qty. Description 53.5638.0252 SCREW, 6-32 X 1/4"LG PFS UNDERCUT HEAD 53.6558.0001 SCREW, 6-32 X 3/8" PPZ 53.6597.0001 SCREW, 4-40 X 3/16" PPZ 53.6608.0003 SCREW, 6-32 X 3/16"LG PPZ 54.2036.0017 BELT, TIMING N=150 W=.125 URETHANE/KEVLAR 54.2059.0001 TIMING BELT, MXL PITCH 150 TOOTH SI/KEVLAR 54.2060.0001...
  • Page 113 SSEMBLY OLOR IMMER TROBE SSEMBLY Color/Dimmer/Strobe Assembly (continued) (x4) (x5) Dimmer (x10) Yellow (x4) (x4) Cyan (x2) (x2) Magenta (x2) (x2) (x2) (x2) (x4) (x5) (x5) (x1) (x2) (x5) (x5) (x12) (x5) Figure 3-32: Color/Dimmer/Strobe Assembly 02.96 78.001 8 A...

  • Page 114: Motor/Adapter Plate Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Motor/Adapter Plate Assembly 21.9678.0331 Rev 0 Refer to Figure 3-33 Item Qty. Description 10.9678.0330 PLATE, MOTOR ADAPTER 44.5031.0001 MOTOR, STEPPER 42MM X 40MM,10 53.6513.0002 SCREW, 3MM X 5MM LG PFZ METR (x4) Figure 3-33: Motor/Adapter Plate Assembly 02 .9 678 .00 18 A...

  • Page 115: Fixed Color Wheel Assembly

    SSEMBLY IXED OLOR HEEL SSEMBLY Fixed Color Wheel Assembly 21.9678.0334 Rev D Refer to Figure 3-34 Item Qty. Description 10.9678.0322 SPIN SHAFT, COLOR WHEEL 10.9678.0332 SLIDING RETAINER 10.9678.0333 RETAINER CLIP 22.9678.1336 FAB ASSY, FIXED WHEEL/CLIP 41.9678.0305.01 COLOR FILTER, DEEP RED VL3000 41.9678.0305.02 COLOR FILTER, KELLY GREEN VL3000 41.9678.0305.03...
  • Page 116 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Fixed Color Wheel Assembly (continued) POS 3 ORANGE POS 4 POS 2 KELLY CONGO GREEN BLUE POS 5 POS 1 DARK OPEN FUSHIA POS 7 POS 6 DEEP MAGENTA (x6) (x6) (x6) (x6) (x3)

  • Page 117: Strobe Assembly

    SSEMBLY TROBE SSEMBLY Strobe Assembly 22.9678.0403 Rev F (VL3500 Only) Refer to Figure 3-35 Item Qty. Description 10.9678.0491 BUMPER STOP, STROBE 10.9678.0465 STROBE BULKHEAD 22.9678.0467 ASSY, RIGHT STROBE BLADE 22.9678.0468 ASSY, LEFT STROBE BLADE 44.5029.0001 MOTOR, STEPPER 42MM X 34MM - AR 53.6513.0032 SCREW, M3X10MM SEMS PPZ EXT TO 53.6609.0500...

  • Page 118: Strobe (Quiet) Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Strobe (Quiet) Assembly 22.9678.0463 Rev B (VL3500Q Only) Refer to Figure 3-36 Item Qty. Description 10.9678.0491 BUMPER STOP, STROBE 10.9678.0465 STROBE BULKHEAD 22.9678.0467 ASSEMBLY, RIGHT STROBE BLADE 22.9678.0468 ASSEMBLY, LEFT STROBE BLADE 23.9678.0499 ASSEMBLY, STROBE MOTOR, VL3000Q 53.6520.0001...

  • Page 119: Right Strobe Blade Assembly

    SSEMBLY IGHT TROBE LADE SSEMBLY Right Strobe Blade Assembly 22.9678.0467 Rev C Refer to Figure 3-37 Item Qty. Description 10.9678.0464 STROBE BLADE 10.9678.0432 HUB, STROBE BLADE 10.9678.0466 STROBE BLADE, DAMPER 53.5559.0250 SCREW, 6-32 X 1/4" SET CONE POINT 53.6597.0001 SCREW, 4-40 X 3/16" PPZ 55.3303.0004 WASHER, #4 LOCK INT.

  • Page 120: Left Strobe Blade Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Left Strobe Blade Assembly 22.9678.0468 Rev C Refer to Figure 3-38 Item Qty. Description 10.9678.0464 STROBE BLADE 10.9678.0432 HUB, STROBE BLADE 10.9678.0466 STROBE BLADE, DAMPER 53.5559.0250 SCREW, 6-32 X 1/4" SET CONE POINT 53.6597.0001 SCREW, 4-40 X 3/16"...

  • Page 121: Strobe Motor (Quiet) Assembly

    SSEMBLY TROBE OTOR UIET SSEMBLY Strobe Motor (Quiet) Assembly 23.9678.0499 Rev A (VL3500Q Only) Refer to Figure 3-39 Item Qty. Description 44.5035.0001 STEPPER MOTOR, 2 PHASE, PK 52.6524.0004 CONNECTOR, HOUSING, 4 POS RECEPT 55.8346.0001 CONTACT, 24-30 AWG FEMALE CRIMP 55.2200.0003 0.25 HEATSHRINK, 3/16"...

  • Page 122: Dimmer Wheel Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Dimmer Wheel Assembly 22.9678.0435 Rev D Refer to Figure 3-40 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0494 GLASS, COATED DIMMER WHEEL (changed on 01-23-04) 55.2256.0001 MAGNET, 2:17 SMCO 2MM X 2MM Coated Side Figure 3-40: Dimmer Wheel Assembly 02 .9 678 .00 18 A...

  • Page 123: Cyan Wheel Assembly

    SSEMBLY HEEL SSEMBLY Cyan Wheel Assembly 22.9678.0472 Rev C Refer to Figure 3-41 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0471 GLASS, CYAN COLOR WHEEL Coated Side Figure 3-41: Cyan Wheel Assembly 02.96 78.001 8 A...

  • Page 124: Yellow Wheel Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Yellow Wheel Assembly 22.9678.0474 Rev B Refer to Figure 3-42 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0473 GLASS, YELLOW COLOR WHEEL Coated Side Figure 3-42: Yellow Wheel Assembly 02 .9 678 .00 18 A...

  • Page 125: Magenta Wheel Assembly

    SSEMBLY AGENTA HEEL SSEMBLY Magenta Wheel Assembly 22.9678.0476 Rev B Refer to Figure 3-43 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0475 GLASS, MAGENTA COLOR WHEEL Coated Side Figure 3-43: Magenta Wheel Assembly 02.96 78.001 8 A...

  • Page 126: Cto Wheel Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL CTO Wheel Assembly 22.9678.0478 Rev B Refer to Figure 3-44 Item Qty. Description 22.9678.0420 PULLEY ASSY, WITH BEARING 41.9678.0477 GLASS, COATED CTO Coated Side Figure 3-44: CTO Wheel Assembly 02 .9 678 .00 18 A...

  • Page 127: Gobo Clamp Assembly

    SSEMBLY LAMP SSEMBLY Gobo Clamp Assembly 22.9678.0693 Rev A Refer to Figure 3-45 Item Qty. Description 12.9678.0691 GOBO CLAMP 53.6685.0625 SCREW, CAPTIVE PANEL, 6-32 X .625"LG PPS ZINC PLATED 55.6538.0001 WASHER, #6 LOCK INTERNAL TOOTH 53.6613.1126 SCREW, 6-32 X 1.125 LG PPZ (x2) (x2) Figure 3-45: Gobo Clamp Assembly...

  • Page 128: Color Clamp Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Color Clamp Assembly 22.9678.0694 Rev A Refer to Figure 3-46 Item Qty. Description 12.9678.0692 COLOR CLAMP 53.6685.0625 SCREW, CAPTIVE PANEL, 6-32 X .625"LG PPS ZINC PLATED 55.6538.0001 WASHER, #6 LOCK INTERNAL TOOTH 53.6613.1126 SCREW, 6-32 X 1.125 LG PPZ (x2)

  • Page 129: Edge Lead Screw Assembly

    SSEMBLY CREW SSEMBLY Edge Lead Screw Assembly 22.9678.1126 Rev B Refer to Figure 3-47 Item Qty. Description 10.9678.1119 LEAD SCREW, EDGE 55..6616.0007 STANDOFF, 3/8" HEX THRD .562" LG Figure 3-47: Edge Lead Screw Assembly 02.96 78.001 8 A...
  • Page 130 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Notes 02 .9 678 .00 18 A...

  • Page 131: Yoke Assembly Yoke Assembly

    SSEMBLY SSEMBLY Yoke Assembly Yoke Assembly 21.9678.0700 Rev J (VL3500) 21.9678.0701 Rev B (VL3500Q) Refer to Figure 3-48 Item Qty. Description 10.9678.0764 PLATE, TILT ENCODER MOUNT 10.9678.0756 IGNITOR SHIELD 21.9678.0765 ASSY, TILT MOTOR 21.9678.8765 ASSY, TILT MOTOR 22.9661.0609 ASSY, YOKE FAN 22.9678.0609 ASSY, YOKE FAN, VL3500 QUIET 22.9686.0705...
  • Page 132 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Yoke Assembly (cont.) (x2) (x2) (x2) (x4) (x3) (x8) (x2) (x2) (x4) (x2) (x2) (x2) (x2) Figure 3-48: Yoke Assembly 02 .9 678 .00 18 A...

  • Page 133: Tilt Motor Assembly

    SSEMBLY OTOR SSEMBLY Tilt Motor Assembly 21.9678.0765 Rev E (VL3500) 21.9678.6865 Rev 0 (VL3500 Quiet) Refer to Figure 3-49 Item Qty. Description 10.9678.0763 PLATE, TILT MOTOR MOUNT 10.9678.8763 PLATE, TILT MOTOR MOUNT (VL3500 QUIET) 21.9678.0708 ASSY, DRIVE PULLEY - 10.9678.8720 CODEWHEEL, 120 COUNT LARGE ID (changed 10-05-06) - 10.9678.0749 TIMING PULLEY, 2MM GT 17 TOOTH...

  • Page 134: Relay Electrical Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Relay Electrical Assembly 23.9650.3327 Rev B Refer to Figure 3-50 Item Qty. Description 04.9650.0044 LABEL, RELAY WIRING -VL7 52.8271.0005 RECEPT, FASTON 1/4" 16-14 AWG INSULATED 66.4510.0002 RELAY, 20A 250VAC DPDT UL/CSA 82.4307.4002 DIODE, 1N4002 RECTIFIER 100V 1A Figure 3-50: Relay Electrical Assembly...

  • Page 135: Yoke Fan Assembly

    SSEMBLY SSEMBLY Yoke Fan Assembly 22.9661.0609 Rev C (VL3500) 22.9678.0609 Rev A (VL3500Q) Refer to Figure 3-51 Item Qty. Description 10.9661.0646 FAN TRAY 40.7113.0001 FAN, +24V 80 X 80 X 25MM, 32CFM 53.2200.0006 NUT, 6-32 KEPS SS 55.2179.0003 CABLE SADDLE, .75 X .75 4WAY, VL3500 QUIET (NOT SHOWN) 55.2186.0001 CABLE TIE, .10 WD X 4"...
  • Page 136 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Notes 02 .9 678 .00 18 A...

  • Page 137: Head/Yoke Pcb Assemblies Shutter Cable Interconnect Assembly

    PCB A SSEMBLIES HUTTER ABLE NTERCONNECT SSEMBLY Head/Yoke PCB Assemblies Shutter Cable Interconnect Assembly 21.9678.1246 Rev A Refer to Figure 3-52 Item Qty. Description 10.9678.1245 MOUNT, CABLE INTERCONNECT, SHUTTER 52.6670.0034 HEADER, MOD II, 34 PIN, DUAL SIDED 52.6670.0040 HEADER, MOD II, 40 PIN, DUAL SIDED 53.6520.0002 SCREW, 4-40 X 7/16"...

  • Page 138: Color Sensor Pcb #1 Mount Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Color Sensor PCB #1 Mount Assembly 22.9678.0481 Rev B Refer to Figure 3-53 Item Qty. Description 10.9678.0482 PCB MOUNT, COLOR SENSOR #1 24.9678.3480 PCB ASSY, COLOR SENSOR #1 53.6558.0001 SCREW, 6-32 X 3/8" PPZ 55.3303.0006 WASHER, #6 LOCK INT.TOOTH SS (x2)

  • Page 139: Color Sensor Pcb #2 Mount Assembly

    PCB A PCB #2 M SSEMBLIES OLOR ENSOR OUNT SSEMBLY Color Sensor PCB #2 Mount Assembly 22.9678.0489 Rev B Refer to Figure 3-54 Item Qty. Description 10.9678.0452 PCB MOUNT, COLOR SENSOR #2 24.9678.0454 PCB ASSY, COLOR SENSOR #2 53.6558.0007 SCREW, 6-32 X 1/4" SEMS (x2) Figure 3-54: Color Sense PCB #2 Mount Assembly 02.96 78.001 8 A...

  • Page 140: Solid State Ignitor Pcb

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Solid State Ignitor PCB 24.9661.3126 Rev 0 Refer to Figure 3-55 Only available as an assembly. Figure 3-55: Solid State Ignitor PCB 02 .9 678 .00 18 A...

  • Page 141: Wheel Position Sensor Pcb Assembly

    PCB A PCB A SSEMBLIES HEEL OSITION ENSOR SSEMBLY Wheel Position Sensor PCB Assembly 24.9678.3240 Rev 0 Refer to Figure 3-56 Item Qty. Description 17.9678.3240 PCB, WHEEL POSITION SENSOR 52.6447.0008 HEADER, SHROUDED 3 POSITION Figure 3-56: Wheel Position Sensor PCB Assembly 02.96 78.001 8 A...

  • Page 142: Color Interconnect Pcb/Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Color Interconnect PCB/Cable Assembly 25.9678.0409 Rev B (VL3500 Only) Refer to Figure 3-57 Figure 3-58 Item Qty. Description 24.9678.3409 PCB ASSY, COLOR INTERCONNECT 28.9678.0409 WIRE KIT, COLOR INTERCONNECT - 04.9678.0409.00 LABEL SET, COLOR HARNESS - 11.9678.0409 PCB, COLOR INTERCONNECT - 52.6467.0003...
  • Page 143 PCB A PCB/C SSEMBLIES OLOR NTERCONNECT ABLE SSEMBLY Color Interconnect PCB/Cable Assembly (continued) Figure 3-58: Color Interconnect PCB Assembly Wire Chart - VL3500 Only 02.96 78.001 8 A...

  • Page 144: Color Interconnect (Quiet) Pcb/Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Color Interconnect (Quiet) PCB/Cable Assembly 25.9678.0419 Rev A (VL3500Q Only) Refer to Figure 3-59 Figure 3-60 Item Qty. Description 24.9678.0409 PCB ASSY, COLOR INTERCONNECT 28.9678.0419 WIRE KIT, COLOR INTERCONNECT - 04.9678.0409.00 LABEL SET, COLOR HARNESS - 11.9678.0409 PCB, COLOR INTERCONNECT...
  • Page 145 PCB A ) PCB/C SSEMBLIES OLOR NTERCONNECT UIET ABLE SSEMBLY Color Interconnect PCB/Cable Assembly (continued) Figure 3-60: Color Interconnect PCB Assembly Wire Chart - VL3500Q Only 02.96 78.001 8 A...

  • Page 146: Pan/Tilt Encoder Pcb

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Pan/Tilt Encoder PCB 24.9661.9629 Rev B (VL3500) 24.9661.8629 Rev 0 (VL3500 Quiet) Refer to Figure 3-61 Available only as an assembly. Figure 3-61: Pan/Tilt Encoder PCB 02 .9 678 .00 18 A...

  • Page 147: Vl3500 Controller Pcb Assembly

    PCB A : VL3500 C PCB A SSEMBLIES ONTROLLER SSEMBLY VL3500 Controller PCB Assembly 24.9678.1730 Rev F Refer to Figure 3-62 Available only as an assembly. Bottom Side Top Side Figure 3-62: VL3500 Controller PCB 02.96 78.001 8 A...

  • Page 148: Motor Driver (Piggy Back) Pcb

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Motor Driver (Piggy Back) PCB 24.9678.1732 Rev C Refer to Figure 3-63 Ref. Item Qty. Description 11.9678.1732 PCB, MOTOR DRIVER PGY BK VL3500 36-0090 IC, 74HC14 SCH TRIG SOIC-14 52.6599.0048 CONN, HDR 24POS SHRD .1LS VERT 52.8412.0026 CONN, 26 PIN .025"...
  • Page 149 PCB A ) PCB SSEMBLIES OTOR RIVER IGGY Ref. Item Qty. Description C15, C16, 62.4245.0272 CAP, 2700PF 25V 10% CER CHIP SU C25, C40, C19-C22, 62.4245.0471 CAP, 470PF 25V 10% CER CHIP SU C26, C27, C42-C45 D1-D20 82.5362.0001 DIODE, SCHOTTKY BARRIER RECTIFIER U1-U5 85.3773.0001 IC., STEP MOTOR DRIVER...

  • Page 150: Arc Zoom Interconnect Pcb Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Arc Zoom Interconnect PCB Assembly 24.9678.1116 Rev 0 Refer to Figure 3-64 Ref. Item Qty. Description 04.9678.1116.00 LABEL SET ZOOM HARNESS (Not Shown) 11.9678.1116 PCB ZOOM INTERCONNECT 52.6259.0004 HDR 4POS NT\MTA100 SD RT ANG 52.6260.0003 HEADER, 2POS MTA-100 SHROUDED 52.6447.0004...
  • Page 151 PCB A PCB A SSEMBLIES NTERCONNECT SSEMBLY Zoom Interconnect PCB Assembly (continued) Figure 3-64: Arc Zoom Interconnect PCB Assembly 02.96 78.001 8 A...

  • Page 152: Zoom Sensor (Target) Pcb Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Zoom Sensor (Target) PCB Assembly 24.9678.0112 Rev 0 Refer to Figure 3-65 Ref. Item Qty. Description 11.9678.1117 PCB, VL3000 ZOOM SENSOR 52.6447.0003 HEADER, SHROUDED 3 POSITION 86.7002.0004 SWITCH, SLOTTED OPTICAL OPB610 6/16/03 c 2003 Figure 3-65: Zoom Sensor PCB Assembly...

  • Page 153: Index Sensor Pcb Assembly

    PCB A PCB A SSEMBLIES NDEX ENSOR SSEMBLY Index Sensor PCB Assembly 24.9663.1231 Rev B Refer to Figure 3-66 Ref. Item Qty. Description 11.9663.1231 PCB, INDEX SENSOR 52.6447.0004 HEADER, SHROUDED 4 POSITION 86.7002.0004 SWITCH, SLOTTED OPTICAL OPB610 SOLDER SIDE VIEWED FROM SENSOR SIDE Figure 3-66: Index Sensor PCB Assembly 02.96 78.001 8 A...
  • Page 154 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Notes 02 .9 678 .00 18 A...

  • Page 155: Enclosure Assembly Upper Enclosure Assembly

    NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Enclosure Assembly Upper Enclosure Assembly 21.9678.0800.01 Rev NN 21.9678.0801.01 Rev Y (VL3500 Quiet) Refer to Figure 3-67 Figure 3-68 Item Qty. Description 04.9640.0374 LABEL, P.E. GROUND 04.9661.1218.01 LABEL, PATENT, VL2201 & VL2400 SERIES LUM. 04.9678.0040.01 LABEL, VL3000 COMPLIANCE 04.9678.0045 LABEL, VL3000 COMPLIANCE, VL3500 QUIET...
  • Page 156 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Item Qty. Description 21.9678.0864 ASSY, PAN MOTOR 21.9678.0881 ASSY, PAN TUBE 22.9678.0851 ASSY, UPPER ENCLOSURE 23.9678.0686 FAN ASSY, UPPER ENCLOSURE 23.9678.0888 FAN ASSY, UPPER ENCLOSURE, SLOW, VL3500 QUIET 23.9678.0687 ELEC ASSY, PAN EOT SENSOR 25.9661.1514 CABLE ASSY, LVS CHASSIS GND (not shown) 25.9661.1520...
  • Page 157 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Item Qty. Description 53.6626.0001 SCREW, 10-32 X 1/2" PPZ 53.6634.1000 SCREW, 3/8-16 X 1.00" LG SOC 53.6653.0502 SCREW, 1/4-20 X 1/2"LG SOC 54.1206.0014 RING, RETAINING 54.1255.0001 BEARING ASSY, BLACK FLUSH MOU 54.2055.0001 BELT, TIMING S2M 210GROOVE 9MM 55.2150.0003 STANDOFF, 1/4"HEX 6-32 1.125"L 55.2178.0001...
  • Page 158 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Upper Enclosure Assembly (continued) (x2) (x4) (x2) (x2) (x4) (x2) (x4) (x4) (x4) Figure 3-67: Upper Enclosure Assembly Part 1 02 .9 678 .00 18 A...
  • Page 159 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Upper Enclosure Assembly (continued) (x3) 55, 69 (x2) 73, 4 (x4) (x4) (x4) (x2) (x2) 10, 55 (x2) (x2) (x2) (x2) (x2) 45, 58 Part is shown exploded for clarity Electronics (x2) (x4) Assembly (x3) (x4) (x2) (x2)

  • Page 160: Ventilation Cover Assembly - Standard

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Ventilation Cover Assembly - Standard 21.9661.1254 Rev C Refer to Figure 3-69 Item Qty. Description 10.9661.1249 POST, TRUSS HOOK 10.9661.1350 COVER, VENTILATION 10.9678.0893 12" AIR SEAL, UPPER ENCLOSURE (changed 05-11-05) 10.9678.0894 6"...

  • Page 161: Ventilation Cover Assembly - Vl3500 Quiet

    - VL3500 Q NCLOSURE SSEMBLY ENTILATION OVER SSEMBLY UIET Ventilation Cover Assembly - VL3500 Quiet 21.9686.0840.02 Rev B Refer to Figure 3-69 Item Qty. Description 10.9686.1249 POST, TRUSS HOOK 10.9678.0850 POST, TRUSS HOOK, SHORT, EARLY PRODUCTION 10.9678.0833 SPACER, 1.25 " 10.9686.0883 COVER, VENTILATION 10.9678.0837...
  • Page 162 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Ventilation Cover Assembly - VL3500 Quiet (continued) (x2) (x4) (x4) (x4) (x4) (x4) Early production (x4) Current Figure 3-70: Ventilation Cover Assembly 02 .9 678 .00 18 A...

  • Page 163: Panel Assembly

    NCLOSURE SSEMBLY ANEL SSEMBLY Panel Assembly 21.9678.0805 Rev L Refer to Figure 3-71 Item Qty. Description 10.9678.0852.01 LAYOUT, ENCLOSURE OVERLAY (changed 01-06-04) 10.9678.0859 BRACKET, INPUT 10.9678.0872 STIFFENER, DISPLAY BOARD (added 05-26-05) 24.9663.3830 PCB ASSY, DMX INPUT (changed 07-01-06) 24.9678.3825 PCB ASSY, DISPLAY (changed 07-01-06) 25.9678.0810 CABLE ASSY, AC INPUT PIGTAIL (changed 04-28-05) 51-0541...

  • Page 164: Dmx Input Pcb

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL DMX Input PCB 24.9663.3830 Rev B Refer to Figure 3-72 Item Qty. Description Ref. 11.9663.1830 PCB FAB, DMX INPUT 52.6259.0006 HEADER, 5POS MTA FRCT LOK STRT POST 52.6625.0006 CONN, RECPT XLR 5P FEM PC MT VERT 52.6626.0006 CONN, RECPT XLR 5P MALE PC MT VERT 62.3017.0102...

  • Page 165: Display Pcb

    NCLOSURE SSEMBLY ISPLAY Display PCB 24.9678.3825 Rev A Refer to Figure 3-73 Ref. Item Qty. Description 11.9678.2825 PCB BOARD, VL3000 DISPLAY 40-0968 HEADER, 20 POS SAMTEC MTLW .1 LS 52.6365.0012 HEADER, 6POS MTA100 SHROUDED R/A 53.6659.0003 SCREW, 2-56 X 3/8" PPZ 55.3500.0001 WASHER, #2 FLAT 0.312"OD FIBER 55.6821.0002...
  • Page 166 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Display PCB (continued) Top Side Bottom Side View From Component Side Figure 3-73: Display PCB 02 .9 678 .00 18 A...

  • Page 167: Pan Pulley Assembly

    NCLOSURE SSEMBLY ULLEY SSEMBLY Pan Pulley Assembly 21.9678.0807 Rev E Refer to Figure 3-74 Item Qty. Description 10.9678.0750 TIMING PULLEY, 2MM GT 150 TOOTH 10.9678.0855 PAN FLAG 53.6530.0009 RIVET, 1/8"OD POP 0.126-0.187GL (changed 10-05-06) (x2) Figure 3-74: Pan Pulley Assembly 02.96 78.001 8 A...

  • Page 168: Pan Motor Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Pan Motor Assembly 21.9678.0864 Rev E Refer to Figure 3-75 Item Qty. Description 10.9678.0865 PLATE, PAN MOTOR MOUNT 21.9678.0828 ASSY, DRIVE PULLEY, PAN - 10.9678.0720 CODEWHEEL, 120 COUNT LARGE ID - 10.9678.0749 TIMING PULLEY, 2MM GT 17 TOOTH - 53.5562.0250 SCREW, 8-32 X 1/4"...

  • Page 169: Pan Tube Assembly

    NCLOSURE SSEMBLY SSEMBLY Pan Tube Assembly 21.9678.0881 Rev 0 Refer to Figure 3-76 Item Qty. Description 10.9678.0809 PAN TOGGLE STOP 10.9678.0847 SILICONE FOAM WASHER 10.9678.0848 WASHER, PAN TEFLON 12.9678.0877 PAN TUBE, MACHINED 54.1206.0021 RING, RETAINING 1.562"SHAFT 1.468"GRV DIA .068"GRVWD EXTERNAL 54.1255.0002 BEARING ASSY, FLUSH MOUNT HOUSING LARGE Figure 3-76: Pan Tube Assembly...
  • Page 170 ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Notes 02 .9 678 .00 18 A...

  • Page 171: Cable Assemblies

    EOT S ABLE SSEMBLIES ENSOR LECTRICAL SSEMBLY Cable Assemblies Pan EOT Sensor Electrical Assembly 23.9678.0687 Rev A Refer to Figure 3-77 Item Qty. Description 52.6524.0006 CONN, HOUSING 6 POS RECEPTACLE 52.8346.0001 CONTACT, 24-30AWG FEMALE CRIMP 86.7002.0003 SWITCH, SLOTTED OPTICAL (x4) Figure 3-77: Pan EOT Sensor Electrical Assembly 02.96 78.001 8 A...

  • Page 172: Lvs Chassis Ground Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL LVS Chassis Ground Cable Assembly 25.9661.1514 Rev A Refer to Figure 3-78 Item Qty. Description 52.8231.0001 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8271.0001 FASTON RECEPT, 16-14 AWG (REEL) 73.3516.0504 WIRE, 16 AWG 300V 105C PVC GRN/YEL UL1569 Figure 3-78: LVS Chassis Ground Cable Assembly 02 .9 678 .00 18 A...

  • Page 173: Chassis To Yoke Ground Cable Assembly

    ABLE SSEMBLIES HASSIS ROUND ABLE SSEMBLY Chassis To Yoke Ground Cable Assembly 25.9661.1520 Rev C Refer to Figure 3-79 Item Qty. Description 52.8250.0006 TERM, #8, RING, 10AWG 73.7089.0504 15.17 WIRE, 22AWG 300V 200C TEF GRN/YEL UL1180 (x2) Figure 3-79: Chassis To Yoke Ground Cable Assembly 02.96 78.001 8 A...

  • Page 174: Head To Back Cap Ground Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Head to Back Cap Ground Cable Assembly 25.9661.1522 Rev B Refer to Figure 3-80. Item Qty. Description 52.8311.0003 TERM, RING #6 14-16AWG NON-INS. TAPE 73.7130.0001 1.33 WIRE, 7/64" TUBULAR BRAID TINNED COPPER (x2) Figure 3-80: Head to Back Cap Ground Cable Assembly 02 .9 678 .00 18 A...

  • Page 175: Ignitor To Relay Cable Assembly

    ABLE SSEMBLIES GNITOR TO ELAY ABLE SSEMBLY Ignitor to Relay Cable Assembly 25.9661.1526 Rev C Refer to Figure 3-81. Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG (REEL) PIDG 52.8312.0001 RECP, FASTON 1/4" 18-14 AWG INSULATED VO 73.7101.0009 0.42 WIRE, 14AWG 15KV 150C SILICONE 41/30 STRANDING Figure 3-81: Ignitor to Relay Cable Assembly...

  • Page 176: Lvs To Yoke Ac Fan Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL LVS to Yoke AC Fan Cable Assembly 25.9678.0843 Rev A Refer to Figure 3-82 Item Qty. Description 52.6664.0001 CONTACT, 22-26AWG FEMALE MATE-N-LOK 2 52.6664.0002 CONN, HOUSING 2 POS CAP MATE-N-LOK 2 52.8231.0008 TERM, SPADE #6 RED 22-16AWG INSERT 55.2186.0001...

  • Page 177: Yoke To Ac Fan Cable Assembly

    AC F ABLE SSEMBLIES OKE TO ABLE SSEMBLY Yoke to AC Fan Cable Assembly 25.9678.0012 Rev A Refer to Figure 3-83 Item Qty. Description 52.6665.0001 CONTACT, 22-26AWG MALE MATE-N-LOK 2 52.6665.0002 CONN, HOUSING 2 POS PLUG MATE-N-LOC 2 52.8413.0001 RECEPT, FASTON .110 SERIES 22-18AWG INSULATED 55.2186.0002 CABLE TIE, .09"WD 3.750"LG TEFZEL 55.2260.0208...

  • Page 178: Backcap Interlock To Gobo Fan Interlock Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Backcap Interlock to Gobo Fan Interlock Cable Assembly 25.9678.0014 Rev B Refer to Figure 3-84 Item Qty. Description 52.8414.0001 RECEPT, FASTON .187 SERIES 24-20 AWG UNINSUL 73.7089.0000 2.00 WIRE. 22AWG 300V 200C TEF BLK UL1180 Figure 3-84: Backcap Interlock to Gobo Fan Interlock Cable Assembly 02 .9 678 .00 18 A...

  • Page 179: Relay To Gobo Fan Interlock Cable Assembly

    ABLE SSEMBLIES ELAY TO NTERLOCK ABLE SSEMBLY Relay to Gobo Fan Interlock Cable Assembly 25.9678.0675 Rev B Refer to Figure 3-85. Item Qty. Description 52.8230.0003 RECEPT, 1/4" FASTON 22-18AWG (TAPE MOUNT) 52.8414.0001 RECEPT, FASTON .187 SERIES 24-20 AWG UNINSUL 73.7089.0000 2.00 WIRE.

  • Page 180: Front Head Fans Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Front Head Fans Cable Assembly 25.9678.0677 Rev B Refer to Figure 3-86 Item Qty. Description 52.6396.3104 RECEPT, 4POS MTA100 W/POL TAB BLU CLSD END 52.6524.0002 CONN, HOUSING 2POS RECEPTACLE 52.8346.0001 CONTACT, 24-30AWG FEMALE CRIMP 73.5126.0002 2.67 WIRE, 26AWG 2COND 300V 80C <BLK-RED>...

  • Page 181: Yoke Fan And Relay (Standard) Cable Assembly

    ABLE SSEMBLIES AN AND ELAY TANDARD ABLE SSEMBLY Yoke Fan and Relay (Standard) Cable Assembly 25.9678.0681 Rev C (VL3500 Only) Refer to Figure 3-87 Item Qty. Description 52.6423.0003 HOUSING, 3 POS MT RECEPT, 2MM 52.8230.0003 RECEPT, 1/4" FASTON 22-18AWG 52.6396.3103 RECEPT, 3 POS MTA100 W/ POL TAB BLU CLSD END 73.3526.0002 1.25...

  • Page 182: Air Duct Ot Switch Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Air Duct OT Switch Cable Assembly 25.9678.0690 Rev 0 (VL3500Q) 25.9678.0691 Rev 0 Refer to Figure 3-88 Item Qty. Description 52.8414.0001 RECEPT, FASTON .187 SERIES, 24-20AWG UNISUL 52.8237.0002 TERM, RING #4 24-20AWG 73.7089.0000 1.48 WIRE, 22AWG BLK 300V 200C TEFLON STRANDED...

  • Page 183: Yoke Fan And Relay (Quiet) Cable Assembly

    ABLE SSEMBLIES AN AND ELAY UIET ABLE SSEMBLY Yoke Fan and Relay (Quiet) Cable Assembly 25.9678.0781 Rev A (VL3500Q Only) Refer to Figure 3-89 Item Qty. Description 52.6423.0003 HOUSING, 3 POS MT RECEPT, 2MM 52.8230.0003 RECEPT, 1/4" FASTON 22-18AWG 52.6396.3103 RECEPT, 3 POS MTA100 W/ POL TAB BLU CLSD END 55.2186.0001 CABLE TIE, .10 X 4"...

  • Page 184: Yoke Fan (Standard) Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Yoke Fan (Standard) Cable Assembly 25.9678.0758 Rev A (VL3500 Only) Refer to Figure 3-90 Item Qty. Description 52.6396.3102 RECEPT, 2POS MTA100 W/POL TAB BLUE CLSD END 52.6423.0003 HOUSING, 3POS MT RECEPT, 2MM CT 28-26 AWG 73.5126.0002 WIRE, 26AWG 2COND 300V 80C <BLK-RED>...

  • Page 185: Yoke Fan (Quiet) Cable Assembly

    ABLE SSEMBLIES UIET ABLE SSEMBLY Yoke Fan (Quiet) Cable Assembly 25.9678.0759 Rev A (VL3500Q Only) Refer to Figure 3-90 Item Qty. Description 52.6396.3102 RECEPT, 2 POS MTA100 W/POL TAB BLUE CLSD END 52.6423.0003 HOUSING, 3 POS MT RECEPT, 2MM CT 28-26 AWG 55.2186.0001 CABLE TIE, .10 X 4"...

  • Page 186: Ignitor To Lamp Socket Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Ignitor to Lamp Socket Cable Assembly 25.9678.0789 Rev B Refer to Figure 3-92. Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8274.1614 CONN, BUTT SPLICE, 16-14 PIDG 55.2186.0001 CABLE TIE, .10"WD 4.00"LG SMALL 55.2200.0003...

  • Page 187: Yoke To Head Ground Cable Assembly

    ABLE SSEMBLIES OKE TO ROUND ABLE SSEMBLY Yoke to Head Ground Cable Assembly 25.9678.0689 Rev 0 Refer to Figure 3-93 Item Qty. Description 52.8250.0011 TERM, RING #10, 122-10AWG (REEL) 73.7089.0504 15.17 WIRE, 22AWG 300V 200C TEF GRN/YEL UL1180 (x2) Yoke Ground Head Ground Figure 3-93: Yoke to Head Ground Cable Assembly 02.96 78.001 8 A...

  • Page 188: Head Controller Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Head Controller Cable Assembly 25.9678.1715 Rev A Refer to Figure 3-94 Item Qty. Description 55.6610.0014 CONN HOUSING, 14 POS DBL ROW UNLOADED 55.6610.0024 CONN HOUSING, 24 POS DBL ROW UNLOADED 55.6610.0034 CONN HOUSING, 34 POS DBL ROW UNLOADED 55.6610.0040 CONN HOUSING, 40 POS DBL ROW UNLOADED...
  • Page 189 ABLE SSEMBLIES ONTROLLER ABLE SSEMBLY Head Controller Cable Assembly (continued) 4,9,14 1,6,11 1,6,11 5,10,15 (x11) 3,8,13 2,7,12 4,9,14 Figure 3-94: Head Controller Cable Assembly 02.96 78.001 8 A...

  • Page 190: Ac Input Pigtail Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL AC Input Pigtail Cable Assembly 25.9678.0810 Rev B Refer to Figure 3-95 Item Qty. Description 52.6274.2313 STRAIN RELIEF, SKINTOP FLEX TYPE PG13 BLK 52.6401.2321 CONN, PLUG "CE MARKED" 20A 250V TWIST-LOCK MALE LINE, 3-WIRE 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8298.1160...

  • Page 191: Emi Filter To Power Switch Cable Assembly

    : EMI F ABLE SSEMBLIES ILTER TO OWER WITCH ABLE SSEMBLY EMI Filter to Power Switch Cable Assembly 25.9678.0811 Rev C Refer to Figure 3-96 Item Qty. Description 52.8313.0001 RCPT, FASTON 1/4" 18-14 AWG FLAG DBL CRP (REEL) 52.8392.0001 RECP, FASTON .187"X0.32" 16-14 AWG INS, R/A 55.2186.0001 CABLE TIE, .10"WD 4.00"LG SMALL 73.6016.0009...

  • Page 192: Ac Input Splitter Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL AC Input Splitter Cable Assembly 25.9678.0812 Rev E Refer to Figure 3-97 Item Qty. Description 52.6231.0001 PLUG HOUSING, MNLOK PLUG 3 POS 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8231.0008 TERM, SPADE #6 RED 22-16 AWG INSERT 52.8392.0001...
  • Page 193 : AC I ABLE SSEMBLIES NPUT PLITTER ABLE SSEMBLY AC Input Splitter Cable Assembly (continued) (x2) (x2) 5, 9 5, 10 11, 6 (x3) Figure 3-97: AC Input Splitter Cable Assembly 02.96 78.001 8 A...

  • Page 194: Data I/O Link Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Data I/O Link Cable Assembly 25.9678.0813 Rev A Refer to Figure 3-98 Item Qty. Description 52.6396.2904 RECEPT, 4 POS MTA100 W/POL TAB RED CLSD END 52.6396.2905 RECEPT, 5 POS MTA100 W/POL TAB RED CLSD END 73.5122.0259 2.17 CBL, 22AWG STRND 4COND PVC INSUL...

  • Page 195: Display Cable Assembly

    ABLE SSEMBLIES ISPLAY ABLE SSEMBLY Display Cable Assembly 25.9678.0815 Rev E Refer to Figure 3-99 Item Qty. Description 52.6396.3006 RECEPT, 6 POS MTA100 W/POL TAB WHT CLSD END 73.5116.0123 WIRE, 24AWG 4COND TW <BLK-BRN-RED-ORN> (x2) Figure 3-99: Display Cable Assembly 02.96 78.001 8 A...

  • Page 196: Ballast To Controller Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Ballast to Controller Cable Assembly 25.9678.0816 Rev A Refer to Figure 3-100 Item Qty. Description 52.6396.3002 RECEPT, 2 POS MTA100 W/POL TAB WHT CLSD END 52.6396.3005 RECEPT, 5 POS MTA100 W/POL TAB WHT CLSD END 52.6396.3008 RECEPT, 8 POS MTA100 W/POL TAB WHT CLSD END 73.5124.1289...

  • Page 197: Dc Output Cable Assembly

    : DC O ABLE SSEMBLIES UTPUT ABLE SSEMBLY DC Output Cable Assembly 25.9678.0821 Rev E Refer to Figure 3-101 Item Qty. Description 52.6464.0002 CONN, HOUSING, SL-156 2 POS 52.6464.0003 CONN, HOUSING, SL-156 3 POS 52.8231.0004 TERM, RING #6 BLUE 12-10 AWG INSRT 52.8323.0002 CONTACT, CRIMP, 18-22 AWG SL-156 (not shown) 52.8274.1614...

  • Page 198: Pan/Tilt Control Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Pan/Tilt Control Cable Assembly 25.9678.0818 Rev B Refer to Figure 3-102 Item Qty. Description 52.6610.0008 CONN HOUSING, 20POS DBL ROW UNLOADED 52.6224.1020 COVER, FRONT 20POS MT LATCHING 52.6224.2020 COVER, BACK 20POS MT 52.6524.0005 CONN, HOUSING 5POS RECEPTACLE 52.6588.0007...

  • Page 199: Lamp Supply To Relay Cable Assembly

    ABLE SSEMBLIES UPPLY TO ELAY ABLE SSEMBLY Lamp Supply to Relay Cable Assembly 25.9678.0819 Rev D Refer to Figure 3-103 Item Qty. Description 52.8312.0001 RECP, FASTON 1/4" 18-14 AWG INSULATED VO 55.2186.0001 CABLE TIE, .10"WD 4.00"LG SMALL 55.6699.0003 3.75 SLEEVING, 1/2" NOM. DIA POLY EXP BRAIDED 73.7089.0000 33.25 WIRE, 22AWG BLK 300V TEFLON STRANDED...

  • Page 200: Gobo/Rotate Interconnect Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Gobo/Rotate Interconnect Cable Assembly 25.9678.1209 Rev A Refer to Figure 3-104 Figure 3-105 Item Qty. Description 25.9678.1209 CABLE ASSY, GOBO/ROTATE INTERCONNECT Figure 3-104: Gobo/Rotate Interconnect Cable Assembly 02 .9 678 .00 18 A...
  • Page 201 ABLE SSEMBLIES OTATE NTERCONNECT ABLE SSEMBLY Gobo/Rotate Interconnect Cable Assembly (continued) Figure 3-105: Gobo/Rotate Interconnect Cable Assembly Wire Chart 02.96 78.001 8 A...

  • Page 202: Lvs Chassis Ground Cable Assembly

    ❋ VARI LITE® - VL3500™ S UMINAIRE ERVICE ANUAL LVS Chassis Ground Cable Assembly 25.9678.1716 Rev A Refer to Figure 3-106 Item Qty. Description 52.8231.0005 TERMINAL, RING, #6 BLUE, 16-14 AWG REEL PIDG 52.8231.0008 TERMINAL, SPADE, #6 RED, 22-16 AWG INSERT 73.3516.0504 1.08 WIRE, 16 AWG 300V 105 DEG C PVC <GRN-YEL>...

  • Page 203: Appendix A. Technical Bulletins

    A : VL3500 T PPENDIX ECHNICAL ULLETINS PPENDIX Technical Bulletins VL3500 Technical Bulletins The following table identifies the current technical bulletins associated with the VL3000 series luminaires. These improvements have been incorporated into this manual (where applicable) and are available on the Vari-Lite web site at www.vari-lite.com. Technical Bulletin Description Model(s)
  • Page 204 VARI❋LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Notes 02 .9 678 .00 18 A...

  • Page 205: Solid State Ignitor Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS ASchematic and Wiring Diagrams Solid State Ignitor PCB (Sheet 1 of 1) REVISIONS DESCRIPTION DATE APPD NOTES: UNLESS OTHERWISE SPECIFIED ENGINEERING PROTOTYPE 7/16/02 B.C. 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. ENG RELEASE PER EO #09082 9/16/02 B.C.

  • Page 206: Gobo Index Sensor Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Gobo Index Sensor PCB (Sheet 1 of 1) REVISIONS DESCRIPTION DATE APPD RLSE TO PRODUCTION ECO 8894 11/08/01 OPB610 B 4B-PH-K VCC_R SENSOR MTG1 MTG2 DRAWN BY NEXT 201 REGAL ROW ASSY...

  • Page 207: Dmx Input Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS DMX Input PCB (Sheet 1 of 1) REVISIONS DESCRIPTION DATE APPD Released per EO #09110 9/27/01 NC5FBV SHIELD DMX/VL_IN- DMX/VL_IN+ VL_OUT- VL_OUT+ CHASSIS NC5MBV SHIELD DMX/VL_IN- DMX/VL_IN+ VL_OUT- VL_OUT+...

  • Page 208: Gobo Interconnect Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Gobo Interconnect PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 2-103166-3 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. 7-24-02 K.C.F. REL TO ENGINEERING PER EO #09065 2.

  • Page 209: Color Interconnect Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Color Interconnect PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. 7-24-02 K.C.F. REL TO ENGINEERING PER EO #09065 2.

  • Page 210: Color Sensor #1 Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Color Sensor #1 PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. REL TO PROD PER EO #09094 2.

  • Page 211: Color Sensor #2 Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Color Sensor #2 PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. ENG REL PER EO #09062 07-02-02 K.C.F.

  • Page 212: Pan/Tilt Encoder Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Pan/Tilt Encoder PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. ENG REL PER EO #09056 6-17-02 K.C.F.

  • Page 213: Vl3500 Controller Pcb (Sheet 1 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 1 of 10) REV. NO ECO # DESCRIPTION DATE APPROVED 12/12/03 NONE PROTO VERSION NOTES: UNLESS OTHERWISE SPECIFIED 1/9/04 NONE MODIFIED NET NAMES AND U16 1.) ALL CAPACITOR VALUES ARE IN MICROFARADS.

  • Page 214: Vl3500 Controller Pcb (Sheet 2 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 2 of 10) +3.3V D[0..3 1] 3/B3,3/A3 +1.8V +1.8V +1.8V +1.8V +1.8V CS_MTR- 2/B4,3/A6 A[0 ..24] 2/C3,3/D6,3/A3 CS_UART- 2/B4,3/A6 A 15 CS_FLASH- +1.8V +1.8V +1.8V...

  • Page 215: Vl3500 Controller Pcb (Sheet 3 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 3 of 10) +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V ALTERA EP1K100FC256-3 +3.3V +3.3V 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 +2.5V +2.5V +3.3V...

  • Page 216: Vl3500 Controller Pcb (Sheet 4 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 4 of 10) DO NOT STUFF +3.3V +24V ISO_VCC ISO_VCC ISO_VCC U10C ISO_VCC TX_EN_C- BIAS POWER TXDB LED_TX- VIN+ VOUT+ 2/B5 TXD1 LED_RX- VIN- VOUT-...

  • Page 217: Vl3500 Controller Pcb (Sheet 5 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 5 of 10) +24V +24V +24V TILT +24V PWM3_OUT_1 TILT_PHA_OUT 3/D3 OUT1 10/D3 PWM3_OUT_2 TILT_PHB_OUT 3/A6 OUT2 10/D3 PWM3_OUT_3 TILT_PHC_OUT 3/A5 OUT3 10/D3 SENSE1 PWM3_EN_1...

  • Page 218: Vl3500 Controller Pcb (Sheet 6 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 6 of 10) +24V +24V +24V +24V C101 C119 R114 R136 FIXED GOBO GOBO1 ROTATE PWM_PH_7 ROT1_OUT1A PWM_PH_11 FXDG_OUT1A 10/D7,10/C3 3/C3 10/C7,10/C3 3/C6 PHASE1 PHASE1...

  • Page 219: Vl3500 Controller Pcb (Sheet 7 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 7 of 10) +24V +24V +24V +24V C136 C100 C155 C118 FRAME 1A R160 ZOOM R173 PWM_PH_15 FRAME1A_OUT1A PWM_PH_1 ZOOM_OUT1A 3/C6 10/B7,10/C3 3/C3 10/B7,10/B3 PHASE1...

  • Page 220: Vl3500 Controller Pcb (Sheet 8 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 8 of 10) +24V +24V +24V +24V C173 C137 C200 C163 R214 R247 AMBER MAGENTA PWM_PH_19 AMB_OUT1A PWM_PH_23 MAG_OUT1A 3/C6 10/D6,10/A3 3/B6 10/C6,10/A3 PHASE1 PHASE1...

  • Page 221: Vl3500 Controller Pcb (Sheet 9 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 9 of 10) +24V +24V +24V +24V C208 C172 C232 C199 R265 R292 FXD COLOR STROBE1 PWM_PH_27 FXDC_OUT1A PWM_PH_31 STROBE1_OUT1A 3/B6 10/C6,10/A3 3/B6 10/B6,10/A3 PHASE1...

  • Page 222: Vl3500 Controller Pcb (Sheet 10 Of 10)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Controller PCB (Sheet 10 of 10) +24V +24V DIA. .166" DIA. .166" DIA. .250" DIA. .250" DIA. .166" DIA. .166" DIA. .250" FRAME2A_OUT1A MNTG1 MNTG2 MNTG3 MNTG4 MNTG5...

  • Page 223: Vl3500 Motor Driver (Piggy Back) Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Motor Driver (Piggy Back) PCB (Sheet 1 of 1) ECO # DESCRIPTION APPROVED REV. NO DATE NONE PROTO RUN 5/20/04 +24V +24V NONE REVERSE PIN # ON ALL DIODES 6/4/04 SO4- CHANGED SHUT TO FRAME...

  • Page 224: Display Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Display PCB (Sheet 1 of 1) REVISIONS DESCRIPTION DATE APPD NOTES: UNLESS OTHERWISE SPECIFIED TEW1 RELEASED TO ENGINEERING PER EO #09054 5-29-02 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. REVISED PER EO #09057 8-15-02 T.E.W.

  • Page 225: Zoom Interconnect Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Zoom Interconnect PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. RELEASE TO PROD. PER EO #10359 2.

  • Page 226: Zoom Sensor Pcb (Sheet 1 Of 1)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS Zoom Sensor PCB (Sheet 1 of 1) REVISIONS NOTES: UNLESS OTHERWISE SPECIFIED DESCRIPTION DATE APPD 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. REL. TO PROD. PER EO #09093 2.

  • Page 227: Vl3500 Spot Luminaire Wiring Diagram (Sheet 1 Of 3)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Spot Luminaire Wiring Diagram (Sheet 1 of 3) 02.96 78.001 8 A...

  • Page 228: Vl3500 Spot Luminaire Wiring Diagram (Sheet 2 Of 3)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Spot Luminaire Wiring Diagram (Sheet 2 of 3) 02.96 78.001 8 A...

  • Page 229: Vl3500 Spot Luminaire Wiring Diagram (Sheet 3 Of 3)

    ® ❋ VARI LITE - VL3500™ S UMINAIRE ERVICE ANUAL CHEMATICS AND IRING IAGRAMS VL3500 Spot Luminaire Wiring Diagram (Sheet 3 of 3) 02.96 78.001 8 A...
  • Page 231 Vari-Lite 10911 Petal Street Dallas, Texas 75238 Toll Free 1-877-VARI-LITE Tel 214.647.7880 Fax 214.647.8038 www.vari-lite.com ©2001-2008 Genlyte Thomas Group LLC. All rights reserved. Printed in the U.S.A.

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