Hioki BT3554 Instruction Manual
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Hioki BT3554 Instruction Manual

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BT3554
BT3554-01
BATTERY TESTER
June 2016 Revised edition 1
BT3554A961-01 16-06H
Instruction Manual
EN

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Summary of Contents for Hioki BT3554

  • Page 1 BT3554 BT3554-01 Instruction Manual BATTERY TESTER June 2016 Revised edition 1 BT3554A961-01 16-06H...
  • Page 3 Battery Tester Quick Guide Let's Start by Measuring a New Battery To determine if a battery is worn out, measure the data of a new battery. As a battery wears out, its internal resistance increases to approximately 1.5 to 2 times (reference value) that of a new one. Use these values as guidelines when determining the battery wear judgment values.
  • Page 4 Basic Usage Connect the test leads to the instrument. (Black) (Red) Turn the instrument power on. Check the clock settings when using the instrument for the first time. (p. 36) Hold at least 1 sec. Changing the ranges. (p. 39) Turn on the auto-hold function and auto- memory function.
  • Page 5 Handy Features Comparator function With the comparator function, the threshold values can be set to determine if the battery is worn out. (p. 55) Setting examples of the battery wear judgment values WARNING FAIL PASS (Warning limit) (Failure limit) (Passing limit) New battery In use Battery requiring...
  • Page 6 By connecting the instrument to a computer with the included USB cable, the measurement data can be downloaded to the computer. (p. 83) Viewing measurement values on a mobile device (only for BT3554-01) ® With the Bluetooth Communication function, the measurement data...

  • Page 7: Table Of Contents

    Contents Introduction .................1 Verifying Package Contents ..........2 Options (Sold Separately) ..........3 Safety Information ..............6 Operating Precautions ............. 11 Overview Measuring Battery Wear .......19 Overview ............21 Features ............22 Names and Functions of Parts ....24 Dimensions ............29 Measurement Preparations Attaching the Neck Strap ......31 Installing/Replacing Alkaline Batteries ..32 Connecting the Test Lead ......33 Connecting a Pin Type Lead and the Model...
  • Page 8 Contents Shorting Methods for Various Test Leads ....41 Performing Zero Adjustment ........44 Zero Adjustment Troubleshooting ......46 Canceling the Zero Adjustment Operation ....46 Retaining the Displayed Values ....47 Canceling the Retaining State ........47 When retaining with the Model 9466 Remote Control Switch ............
  • Page 9 Tablet (Only for BT3554-01) ......84 Installing the smartphone app GENNECT Cross ..85 ® Turning ON/OFF the Bluetooth function ....86 Pairing the app with the battery tester (BT3554-01) . 87 ® Making measurements with the Bluetooth function . 88 Specifications 8.1 General Specifications .........89...
  • Page 10 Contents Maintenance and Service Repair, Inspection, Cleaning ......103 Troubleshooting ..........105 Before Returning for Repair ........105 Error Messages ...........107 Frequently Asked Questions ......108 Replacing the Fuse ........109 Replacing the Test Lead’s Tip Pin ..... 110 Disposing the Instrument (Removing the Lithium Battery) ........112 Appendix Appx.1 Appx.

  • Page 11: Introduction

    Introduction Introduction Thank you for purchasing the Hioki BT3554, BT3554-01 Battery Tester. To obtain maximum performance from the instrument, please read this manual first, and keep it handy for future reference. Registered trademarks • Bluetooth ® is a registered trademark of Bluetooth SIG, Inc.(USA).

  • Page 12: Verifying Package Contents

    Hioki distributor or reseller. Confirm that these contents are provided. (1) Model BT3554 or BT3554-01 Battery Tester × 1 (2) Zero adjustment board × 1 (3) Instruction manual* ×...

  • Page 13: Options (Sold Separately)

    Options (Sold Separately) Options (Sold Separately) The following options are available for the instrument. Contact your authorized Hioki distributor or reseller when ordering. Model 9772 Pin Type Lead The lead's pins are arranged parallel to each other. It is a strong, wear- resistant lead.
  • Page 14 Options (Sold Separately) Model 9465-90 Tip Pin The replacement tip pin for the model 9465-10 and L2020 Pin Type Lead. Model 9466 Remote Control Switch When this switch is attached to the test lead, the instrument can hold the values while measuring them. Wearable models: •...
  • Page 15 Options (Sold Separately) Model 9460 Clip Type Lead with Temperature Sensor Resistance, voltage, and temperature can be measured simultaneously with this lead. Miniplug (Red) (TEMP SENSOR) Temperature sensor (Black) (Red) (Black) Model 9467 Large Clip Type Lead These can clip the test lead to the measurement target with a thick bar. Four- terminal measurement can be conducted just by clipping the lead to the target.

  • Page 16: Safety Information

    Safety Information Safety Information This instrument is designed to conform to IEC 61010 Safety Standards, and has been thoroughly tested for safety prior to shipment. However, using the instrument in a way not described in this manual may negate the provided safety features. Before using the instrument, be certain to carefully read the following safety notes: DANGER...
  • Page 17 Safety Information Notation In this document, the risk seriousness and the hazard levels are classified as follows. Indicates an imminently hazardous situation that DANGER will result in death or serious injury to the operator. Indicates a potentially hazardous situation that may WARNING result in death or serious injury to the operator.
  • Page 18 Safety Information Symbols on the instrument Indicates cautions and hazards. When the symbol is printed on the instrument, refer to a corresponding topic in the Instruction Manual. Indicates a fuse. Indicates a grounding terminal. Indicates DC (Direct Current). Symbols for various standards Indicates the Waste Electrical and Electronic Equipment Directive (WEEE Directive) in EU member states.

  • Page 19: Screen Display

    Safety Information Screen Display The instrument screen displays the alphanumeric characters as follows. A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9 0 A different display is used in the case below: ®...
  • Page 20 Safety Information Measurement Categories To ensure safe operation of measuring instruments, IEC 61010 establishes safety standards for various electrical environments, categorized as CAT II to CAT IV, and called measurement categories. DANGER • Using a measuring instrument in an environment designated with a higher category than the rating of the instrument could result in a severe accident, and must be carefully avoided.

  • Page 21: Operating Precautions

    Operating Precautions Operating Precautions Follow these precautions to ensure safe operation and to obtain the full benefits of the various functions. Installing the instrument CAUTION Installing the instrument in inappropriate locations may cause a malfunction of instrument or may give rise to an accident.
  • Page 22 • Verify that the instrument operates normally to ensure that no damage occurred during storage or shipping. If you find any damage, contact your authorized Hioki distributor or reseller. Precautions for Transportation During shipment of the instrument, handle it carefully so that it is not damaged due to a vibration or shock.
  • Page 23 Operating Precautions Precautions for measurement DANGER To avoid electric shock, be careful to avoid shorting live lines with the test leads. WARNING • Do not use the instrument and test lead with circuits that exceed its ratings or specifications. Doing so may cause damage, resulting in an electric shock.
  • Page 24 Operating Precautions CAUTION • After measuring a high-voltage battery, first short the test leads together to discharges the DC elimination capacitor connected across the leads before continuing to measure a low-voltage battery. Otherwise an excess voltage may be applied to the low-voltage battery causing damage to the battery.
  • Page 25 Operating Precautions Handling the test leads CAUTION Do not apply force when the pin type lead tip is in contact with the battery at a tilted angle. Avoid subjecting the temperature probe tip to physical shock, and avoid sharp bends in the leads. These may damage the probe or break a wire.
  • Page 26 If you have lost a screw or find that a screw is damaged, please contact your Hioki distributor for a replacement. • Replace the fuse only with one of the specified type, characteristics, rated current, and rated voltage. Do...
  • Page 27 • Keep discs inside a protective case and do not expose to direct sunlight, high temperature, or high humidity. • Hioki is not liable for any issues your computer system experiences in the course of using this disc.
  • Page 28 Operating Precautions...

  • Page 29: Overview

    Overview 1.1 Measuring Battery Wear IMPORTANT To determine if a battery is worn out, first measure the internal resistance of a new or good battery. When the battery is worn out, the internal resistance rises to approximately 1.5 to 2 times its default value (reference values). The graph below shows the relation between storage capacity and default value of internal resistance in a lead-acid battery.
  • Page 30 Measuring Battery Wear • The warning limit (WARNING) for an MSE (sealed stationary lead-acid battery) is when the internal resistance reaches approximately 1.5 times its default value. The failure limit (FAIL) varies for each manufacturer. • Default value of internal resistance may vary among batteries with the same capacity, depending on the model or manufacturer.

  • Page 31: Overview

    Overview 1.2 Overview This instrument measures internal resistance, voltage, and terminal temperature* of lead-acid, nickel-cadmium, nickel-hydrogen, and other types of batteries, enabling you to determine if the battery is worn out. * Temperature measurement requires the optional model 9460 Clip Type Lead with Temperature Sensor.

  • Page 32: Features

    Features 1.3 Features Enables measurement without shutting down UPS systems This instrument uses high-precision AC resistance measurement technology, and noise reduction technology. Time required for measurement is reduced since the instrument is capable of measuring live wires without requiring the UPS system to be shut down.
  • Page 33 Features Auto-memory function Turning this function on stores the measurement values in the instrument's internal memory automatically, the instant when each set of data is held. This can lead to increased operational efficiency. PC interface Measurement data can be loaded into a computer. ®...

  • Page 34: Names And Functions Of Parts

    1.4 Names and Functions of Parts Front Display (p. 27) Measurement terminals Control keys (BT3554-01) Measurement terminals (p. 13, p. 33) The SOURCE side of the banana plug on the test (1) SOURCE lead is connected to this terminal. terminals...
  • Page 35 Bluetooth ® Turns off the storage. Communication Stores measurement value memory storage. function ON/OFF when it is retained. (for BT3554-01). Displays the Serial Confirms the settings. − Holds or cancels the Displays the APS − measurement values. setup screen. Reads or cancels stored −...
  • Page 36 Names and Functions of Parts Pressing and Pressing and holding the key Pressing holding (at while turning on least 1 second) the power Starts or cancels zero adjustment. − (press and hold − for at least 2 seconds.) Turns the backlight ON/ −...
  • Page 37 Comparator buzzer ON Selected memory Now communicating number is in use Bluetooth function ON ® Setting each function (only for BT3554-01) For setting comparator Auto Power Save ON threshold values Battery level For noise frequency avoidance function Auto-hold ON Comparator ON...
  • Page 38 (2) USB terminal Connects the miniplug of the model 9460 (3) TEMP.SENSOR terminal Clip Type Lead with Temperature Sensor (optional). Rear view (p. 16) Fuse cover Tightening screw ® Serial No. Bluetooth label (only for BT3554-01) (p. 16) Battery cover...

  • Page 39: Dimensions

    Dimensions 1.5 Dimensions 192±1 mm...
  • Page 40 Dimensions...

  • Page 41: Measurement Preparations

    Measurement Preparations 2.1 Attaching the Neck Strap Operators can hang the instrument around their neck by attaching the neck strap. Attach the neck strap as described below. Switch off the instrument and remove the test leads. Pass the neck strap through the 2 attachments and fasten it in place with the buckles (2 on each side of the instrument).

  • Page 42: Installing/Replacing Alkaline Batteries

    Installing/Replacing Alkaline Batteries 2.2 Installing/Replacing Alkaline Batteries When using the instrument for the first time, insert 8 LR6 (AA) alkaline batteries. Before attempting measurement, check to make sure that the battery level is sufficient. If the battery level is low, replace the batteries with new ones.

  • Page 43: Connecting The Test Lead

    Connecting the Test Lead 2.3 Connecting the Test Lead WARNING To avoid electric shocks, be sure to connect the test leads properly. Connect the test leads to the instrument. Be sure to connect all 4 terminals: SOURCE (+,−) and SENSE (+,−). (Black) (Red) Align the...

  • Page 44: Connecting A Pin Type Lead And The Model 9466 Remote Control Switch

    Connecting the Test Lead Connecting a Pin Type Lead and the Model 9466 Remote Control Switch The Pin Type Lead (Models 9465-10, 9772, and L2020) and the optional model 9466 Remote Control Switch can be combined together as shown below. Connect the remote control switch to the probe of the lead, and join the 2 cables using the supplied spiral tube.

  • Page 45: Turning The Power On/Off

    Turning the Power ON/OFF 2.4 Turning the Power ON/OFF key (for at least 1 second) to turn the Press and hold the power on or off. Check the clock settings when using the instrument for the first time. Power: ON Power: OFF indicator flashes when alkaline battery voltage becomes low.

  • Page 46: Clock Function

    Clock Function 2.5 Clock Function The date and time can be displayed by pressing the DATE key. Check the clock settings when using the instrument for the first time. The time is displayed using a 24-hour clock. The instrument's calendar recognizes leap years automatically. Turning the Date and Time Display ON/OFF key to switch date-and-time display on or off.

  • Page 47: Measurement

    Measurement To ensure safe operation, be sure to read "Operating Precautions" (p. 11) before starting the measurements. • Internal battery resistance varies considerably depending on charge or discharge status. To increase measurement accuracy, make measurements under similar conditions (for example, a fully charged battery). •...

  • Page 48: Pre-Operation Inspection

    Pre-operation Inspection 3.1 Pre-operation Inspection Before using the instrument, verify that it operates normally to ensure that no damage occurred during storage or shipping. If you find any damage, contact your authorized Hioki distributor or reseller. Inspection item Method of checking Touch the test lead to the zero adjustment board.

  • Page 49: Setting The Measurement Range

    Setting the Measurement Range 3.2 Setting the Measurement Range Set resistance and voltage measurement ranges as described below. Ω Ω Ω Ω Resistance range /30 m /300 m Voltage range 6 V/ 60 V (Single range) Temperature range Because temperature measurement uses a signal range, range setting is not required.

  • Page 50: Adjusting Zero Value (Zero Adjustment)

    Adjusting Zero Value (Zero Adjustment) 3.3 Adjusting Zero Value (Zero Adjustment) The zero adjustment function displays subsequent measurement results using the measured value (correction value) obtained when it was performed as zero. The defined accuracy does not require zero adjustment to be performed when using accessory or optional test leads, but the process should be performed in the following instances: •...

  • Page 51: Shorting Methods For Various Test Leads

    Adjusting Zero Value (Zero Adjustment) Shorting Methods for Various Test Leads For Pin Type Leads Use the zero adjustment board included with the instrument. The zero adjustment can be achieved using the AC 4-terminal method. Select 2 holes on the zero adjustment board which are at the same distance as the terminals on the battery to be...
  • Page 52 Adjusting Zero Value (Zero Adjustment) • Keep the zero adjustment board at least 10 centimeters away from the instrument. • Be sure to use the included zero adjustment board when performing zero adjustment. • Be sure to connect each of the SOURCE and SENSE terminals by inserting the tip of the pin into the holes on the zero adjustment board.
  • Page 53 Adjusting Zero Value (Zero Adjustment) For Clip Type Leads Perform zero adjustment by engaging red and black clips together. Model 9460 Clip Type Lead with Temperature Sensor SOURCE SENSE Model 9467 Large Clip Type Lead SOURCE SENSE...

  • Page 54: Performing Zero Adjustment

    Adjusting Zero Value (Zero Adjustment) Performing Zero Adjustment Check to ensure that the test (Black) (Red) leads are connected properly. Disconnect any leads connected to the measurement target. Press the 0ADJ key for at least 2 seconds. Press for at This enables the standby state for least 2 secs.
  • Page 55 Adjusting Zero Value (Zero Adjustment) The instrument automatically begins obtaining correction values. When the zero adjustment operation is complete, [0ADJ] is lit up and the instrument returns to the measurement mode: Ω Ω Ω range 30 m range 300 m range Ω...

  • Page 56: Zero Adjustment Troubleshooting

    Adjusting Zero Value (Zero Adjustment) Zero Adjustment Troubleshooting Check items Solution Is the fuse burned out? If so, replace it with a new fuse. (p. 109) Do the correction Ensure that the test lead is properly connected values obtained exceed to the instrument.

  • Page 57: Retaining The Displayed Values

    Retaining the Displayed Values 3.4 Retaining the Displayed Values • When the warning display or voltage is displayed as [−−−−], the values cannot be retained. • Changing any of the settings cancels retaining. • Turning off the power cancels retaining. Measurement values displayed on the screen can be retained.

  • Page 58: When Retaining With The Model 9466 Remote Control Switch

    Retaining the Displayed Values When retaining with the Model 9466 Remote Control Switch Model 9466 Remote The optional model 9466 Remote Control Switch Control Switch is available for the operation in the same way as when using the HOLD key. Disconnect the test leads from the battery (measurement target).

  • Page 59: Determining Battery-Wear Judgment Values

    Determining Battery-wear Judgment Values 3.5 Determining Battery-wear Judgment Values To determine if a battery is worn out, first measure the internal resistance of a new or good battery, and decide the limits for judging battery wear. As a battery wears out, its internal resistance increases to approximately 1.5 to 2 times (reference value) that of a new or good battery, and voltage values decreases to 90% of the default value.

  • Page 60: Measuring A Battery (Inspection)

    Measuring a Battery (Inspection) 3.6 Measuring a Battery (Inspection) Prepare the measurement. (p. 31) Set the resistance and voltage ranges. (p. 39) Perform zero adjustment. (p. 40) Connect the test leads to the battery. Ensure that all pins are connected to the battery. (Red) (Black) −...
  • Page 61 Measuring a Battery (Inspection) Use the measurement values to judge whether the battery is worn out. Example: Voltage Default PASS value (2.0 V) FAIL Current value FAIL (1.8 V) WARNING Resistance Default value Present value Ω Ω (0.5 m (1.0 m As shown above, this battery needs to be replaced.

  • Page 62: Error Measurements

    Measuring a Battery (Inspection) Error Measurements flashes on the screen (at the [−−−−] is displayed and [OVER] same time, the maximum display values flashes), this does not indicate an error. −−−− −−−− • If is shown in the resistance display, the test lead is open.

  • Page 63: Measuring The Temperature

    Measuring the Temperature 3.7 Measuring the Temperature Use the optional model 9460 Clip Type Lead with Temperature Sensor to measure the battery temperature. Connect the connector of (Black) (Red) the model 9460 Clip Type Lead with Temperature Sensor to the instrument. Connect the miniplug of the model 9460 Clip Type Lead with Temperature Sensor to...

  • Page 64: Changing The Temperature Display Unit

    Measuring the Temperature Changing the temperature display unit The units of temperature (°C or °F) can be changed. Turn off the instrument. Display the setting of the temperature unit. Press the key for at least 3 seconds. Confirm the setting. The instrument is restarted.

  • Page 65: Comparator Function (Evaluation By Threshold Values)

    Comparator Function (Evaluation by Threshold Values) 4.1 Overview The battery measurement values can be compared with the present threshold values using the comparator function to determine the ranges in which the values fall within: PASS, WARNING, or FAIL. Up to 200 comparator conditions can be set. Refer to “Measuring Battery Wear”...

  • Page 66: Turning On The Comparator Function

    Turning On the Comparator Function 4.2 Turning On the Comparator Function Press the key. The comparator number flashes. Press the COMP key again to return to normal measurements. Select the comparator number. (A number from 1 to 200 can be selected.) Confirm the settings.

  • Page 67: Setting Threshold Values For The Comparator

    Setting Threshold Values for the Comparator 4.3 Setting Threshold Values for the Comparator Threshold values can be set for the comparator (resistance warning limit, resistance failure limit, and voltage warning limit). Example: Threshold values for a battery with the default Ω...
  • Page 68 Setting Threshold Values for the Comparator Setting the range Select the resistance range. (To shift the decimal point) Select the voltage range. (To shift the decimal point) Confirm the settings. The resistance warning limit and flashes. [WARNING] Setting the threshold values Set the resistance warning limit.
  • Page 69 Setting Threshold Values for the Comparator Confirm the settings. The voltage warning limit and flashes. [WARNING] Set the voltage warning limit. Confirm the settings. Returns to the measurement screen, with the comparator function turned The settings are now saved. • Voltage is determined using absolute values. Comparison is possible even if the positive and negative electrodes of the test lead are connected to negative and positive terminals, respectively.
  • Page 70 Setting Threshold Values for the Comparator When a measurement value is determined as "PASS" Voltage PASS Measurement Default value value FAIL Voltage warning limit FAIL WARNING Resistance Default Resistance Resistance warning failure limit value limit When a measurement value is determined as "WARNING"...

  • Page 71: Comparison Table For The Comparator

    Setting Threshold Values for the Comparator When a measurement value is determined as "FAIL" Voltage PASS Default value FAIL Voltage Measurement warning limit value FAIL WARNING Resistance Default Resistance Resistance warning failure value limit limit Comparison Table for the Comparator The result is determined by the display and buzzer as shown in the following table: Resistance...
  • Page 72 Setting Threshold Values for the Comparator Examples of how to read the comparator output table Example 1: If the measured resistance is less than or equal to the resistance warning limit, and the measured voltage is more than or equal to the voltage warning limit, [PASS] is displayed.

  • Page 73: Setting The Comparator Buzzer

    Setting the Comparator Buzzer 4.4 Setting the Comparator Buzzer The buzzer can be enabled in accordance with comparison results when the comparator function is used. The buzzer can be set to sound in the following states. By default, the buzzer is configured to sound when the comparison result is WARNING or FAIL.

  • Page 74: Canceling The Comparator Function

    Canceling the Comparator Function 4.5 Canceling the Comparator Function Pressing the COMP key when the comparator is turned on cancels the comparator function. Comparator: ON Comparator: OFF • The range keys cannot be used while the comparator function is turned on. •...

  • Page 75: Memory Function

    Memory Function 5.1 Overview This instrument can store up to 6000 sets of data combining presently measured values*. After measurement, saved data can be displayed or transferred to a computer. The structure of the internal memory is as follows: * Date and time, resistance, voltage, temperature, comparator threshold values, and results of judgment Memory Structure Unit name...

  • Page 76: Storing Data In The Memory

    Storing Data in the Memory 5.2 Storing Data in the Memory Pressing the MEMO key stores the present measurement values. Handy function: Auto-memory function (p. 76) Turn on the memory function. Select the memory number. After a certain period of time of no activity, the settings on the display are confirmed and the instrument returns to the measurement screen.
  • Page 77 Storing Data in the Memory Store the measurement values. The measurement values are stored in the cell with the selected memory number. After the data is stored, the next available memory number is displayed. The retaining is now canceled. • Pressing and holding the CLEAR key for 2 or more seconds can clear the last stored data.

  • Page 78: Canceling The Memory Function

    Canceling the Memory Function 5.3 Canceling the Memory Function To cancel the memory function when it is on, press and hold the MEMO key for at least 1 second. [oFF] is displayed, and the instrument returns to the normal mode. Memory function: ON Memory function: OFF (Press and...

  • Page 79: Reading Out Stored Data

    Reading Out Stored Data 5.4 Reading Out Stored Data The stored measurement values are displayed after they are read out. Display the memory readout screen. Select the memory number to be read out. The measurement values for the selected memory number are displayed. To return to the measurement screen, press the READ...

  • Page 80: Clearing Stored Data

    Clearing Stored Data 5.5 Clearing Stored Data Clearing a Single Set of Data Display the memory readout screen. Select the number of the memory cell in which you want to clear data. The measurement values for the selected memory number are displayed.

  • Page 81: Clearing Data From Each Unit

    Clearing Stored Data Clearing Data from Each Unit Display the memory readout screen. Select the unit in which you want to clear data. Press the key twice. If there is no activity for approximately 3 seconds, returns to the readout screen. Confirm the settings.

  • Page 82: Clearing All Data

    Clearing Stored Data Clearing All Data Display the memory readout screen. Press the key 3 times. If there is no activity for approximately 3 seconds, returns to the readout screen. Confirm the settings. All data (12 units/6000 sets) is now cleared.

  • Page 83: Other Features

    Other Features 6.1 Noise Frequency Avoidance Function When the noise frequency avoidance function is used, internal resistance with reduced noise is measured automatically. Turning the Noise Frequency Avoidance Function ON/OFF Turn off the instrument. Display the setup screen for the noise frequency avoidance function.
  • Page 84 Noise Frequency Avoidance Function Canceling the Noise Frequency Avoidance Function The function will be canceled when the power is switched off and turned on again. • When the noise frequency avoidance function is turned on, the time required for measurement may take longer. [FrEq] will flash.

  • Page 85: Auto-Hold Function

    Auto-hold Function 6.2 Auto-hold Function This function automatically recognizes the stability of measurement values and retains them. Press the A HOLD/MEMO key several times to display [A.HOLD]. Auto-hold Auto-memory Auto-hold and Auto-memory To cancel the retaining, press the HOLD key or the PRESS button on the model 9466 Remote Control Switch.

  • Page 86: Auto-Memory Function

    Auto-memory Function 6.3 Auto-memory Function This function automatically stores measurement values in memory immediately after they are retained. Press the A HOLD/MEMO key several times to display [A.MEMO]. At this point, the memory function is also turned on. Auto-hold Auto-memory Auto-hold and Auto-memory Use the cursor keys to select the memory number of the location...

  • Page 87: Auto Power Save Function (Aps)

    Auto Power Save Function (APS) 6.4 Auto Power Save Function (APS) The auto power save function can be used to reduce power consumption of the instrument. The instrument is turned off automatically if any of the following conditions continues for approximately 10 minutes with no key operation: •...

  • Page 88: Backlight

    Backlight • For continuous use of the instrument, set the function to off. (The default setting is on.) • When the auto power save setup screen is displayed unintentionally, turn off the power and turn it on again. The instrument settings are restored unchanged. 6.5 Backlight The instrument’s backlight can be turned on and off.

  • Page 89: System Reset

    System Reset 6.6 System Reset This can be used to restore the instrument to its default settings. However, note that the following settings will not be cleared: • Date and time • Stored measurement data (6000 data sets) • Comparator threshold values (200 sets) •...

  • Page 90: Default Settings (Factory Defaults)

    System Reset Default Settings (Factory Defaults) Ω Resistance range 3.000 m Voltage range 6.000 V Zero adjustment function Disabled Auto-hold function Auto-memory function Comparator function Comparator buzzer setting WARNING/FAIL (ON) Auto Power Save function Temperature display unit °C • When the system reset screen is displayed unintentionally, turn off the power and turn on again.

  • Page 91: Battery Level Warning

    Battery Level Warning 6.7 Battery Level Warning The battery level of the instrument is displayed at the upper-right corner of the screen. Battery level Battery status indicator Battery fully charged. Black charge bars start disappearing from the left as the battery gets drained.
  • Page 92 System Reset...

  • Page 93: Communications Function

    Users can manage the saved data on their smart phones and tablets. (Only for BT3554-01) For more information, refer to the manual of the CD shipped with the instrument.

  • Page 94: Communicating With A Smart Phone Or Tablet (Only For Bt3554-01)

    Communicating with a Smart Phone or Tablet (Only for BT3554-01) 7.2 Communicating with a Smart Phone or Tablet (Only for BT3554-01) ® ® The BT3554-01 are battery tester with Bluetooth Smart (Bluetooth ® Low Energy) support. When the Bluetooth function is enabled, you can review measurement data and create measurement reports ®...

  • Page 95: Installing The Smartphone App Gennect Cross

    • Because the BT3554-01 emit radio waves, use in a country or region where they have not been approved may be subject to fines or other penalties as a violation of applicable laws or regulations.

  • Page 96: Turning On/Off The Bluetooth

    Communicating with a Smart Phone or Tablet (Only for BT3554-01) ® Turning ON/OFF the Bluetooth function Turn off the instrument. ® Display the Bluetooth setup screen. (when off is selected) Select [on]. ® To turn off Bluetooth , select [oFF].

  • Page 97: Pairing The App With The Battery Tester (Bt3554-01)

    Communicating with a Smart Phone or Tablet (Only for BT3554-01) Pairing the app with the battery tester (BT3554-01) • When the app is launched for the first time (before being paired with any instrument), the connection setup screen will be displayed.

  • Page 98: Making Measurements With The Bluetooth Function

    Communicating with a Smart Phone or Tablet (Only for BT3554-01) ® Making measurements with the Bluetooth function Select either the general measurement or battery measurement function on the home screen and measure. For more information about each function, see the help function in the GENNECT Cross.

  • Page 99: Specifications

    (only for BT3554-01) Dimensions Approx. 192W × 121H × 55D mm (7.56"W × 4.76"H × 2.17"D) (excluding protrusions) Mass BT3554: Approx. 790 g (27.9 oz.) (including batteries) BT3554-01: Approx. 800 g (28.2 oz.) (including batteries) Product warranty 3 years period...
  • Page 100 General Specifications Fuse 250 V / F 630 mAH (216.630, Littelfuse, Inc. product) Accessories p. 2 Options p. 3 to p. 5 Display LCD (monochrome, 182 segments)

  • Page 101: Basic Specifications

    Basic Specifications 8.2 Basic Specifications Measurement • Measurement of battery internal resistance items • Measurement of battery terminal voltage (DC voltage only) • Temperature measurement Ω Ω Measurement Resistance measurement: 0.000 m to 3.100 range (4-range structure) Voltage measurement: 0.000 V to ±60.00 V (2-range structure) Temperature measurement: −10.0°C to 60.0°C (Single range structure)
  • Page 102 Basic Specifications Warning Input overflow: Both the [OVER] display and the display maximum display value flash. In the event of an overvoltage input error, the red backlight lights up and the buzzer sounds. Ω Measurement • Measurement terminals for and V: Banana-plug type terminals Maximum input voltage: ±60 V DC max (does not accept AC voltage input)

  • Page 103: Accuracy Specifications

    Conditions of Guaranteed accuracy period: 1 year guaranteed Guaranteed accuracy period after adjustment made by accuracy Hioki: 1 year Temperature and humidity for guaranteed accuracy: 23°C±5°C (73°F±9°F), 80% RH or less Warm-up time: None (not required) Temperature Within the operating temperatures, multiply measurement characteristics accuracy by 0.1/°C and add.
  • Page 104 Accuracy Specifications Voltage Maximum Measurement Range Resolution measurement value accuracy accuracy ±6.000 V 1 mV ±0.08% rdg.±6 dgt. 60 V ±60.00 V 10 mV Temperature Individual accuracy under simulated input conditions: measurement ±0.5°C (±0.9°F) accuracy Unit conversion formula: Fahrenheit [°F] = (9 ÷ 5) × Celsius [°C] + 32 Maximum Measurement Measuring range...

  • Page 105: Functional Specifications

    Functional Specifications 8.4 Functional Specifications (1) Noise Frequency Avoidance function Functionality Noise frequencies are avoided with the noise reduction technology. Default How to set Power-on option Ω Press and hold the key while turning the power on in order to enter the setup mode. Select from either on or off and press the ENTER key to...
  • Page 106 Functional Specifications (3) Measurement-value Retaining function Functionality The function retains (suspends update of) displayed values. • Press the How to set HOLD key.* • Input signals to the EXT.HOLD terminal.* • Measurement values stabilizes (when the auto-hold function is on). How to cancel Perform either *1 or *2 above.
  • Page 107 Functional Specifications How to set Press the COMP key to select the setting table to be used. Press and hold the COMP key to set the values for the resistance warning limit, resistance failure limit, and voltage warning limit. How to cancel Press the COMP key while the comparator function is on to cancel the function.
  • Page 108 Functional Specifications Storage Data is stored in the internal non-volatile ROM. • Storing data in memory How to enable: Press the MEMO key while the memory function is off. How to cancel: Press and hold the MEMO key while the memory function is on.
  • Page 109 Functional Specifications (8) Auto Power Save function Functionality The function automatically cuts off the power to the instrument when it has been inactive for 10 minutes or longer, and a constant current fault has been detected for 10 minutes or longer. The function is disabled while the computer application is sending and receiving data.
  • Page 110 Functional Specifications (10) Battery Level Indicator function Functionality The function displays the battery level in 4 levels. The accuracy is guaranteed up to the time the indicator starts flashing (for alkaline batteries). More than or equal to 10.1 V 9.2 V to 10.1 V 8.0 V to 9.2 V (flashing) 7.6 V to 8.0 V...
  • Page 111 ® When the USB is connected to the computer while the Bluetooth ® Communication function is on, the Bluetooth Communication function is turned off automatically. (only for BT3554-01). ® (16) Bluetooth Communication function (Only for BT3554-01) The function enables you to transfer data to a smart phone or a tablet, and...

  • Page 112: Communication Specifications

    Communication Specifications 8.5 Communication Specifications Data rate USB2.0 Class Connector USB miniB ® Bluetooth (Only for BT3554-01) ® Interface Bluetooth 4.0LE ( Antenna power Maximum +0 dBm (1 mW) Communication Approx. 10 m (line of sight) distance GATT (Generic Attribute Profile)

  • Page 113: Maintenance And Service

    We recommend that the calibration period be determined in accordance with the status of the instrument or installation environment. Please contact your authorized Hioki distributor or reseller to have your instrument periodically calibrated. Precautions for Transportation...
  • Page 114 When replacing parts, please contact your authorized Hioki distributor or reseller. The service life of parts varies with the operating environment and frequency of use. Parts are not guaranteed to operate throughout the recommended replacement cycle.

  • Page 115: Troubleshooting

    Troubleshooting 9.2 Troubleshooting If damage is suspected, check the "Before Returning for Repair" section before contacting your authorized Hioki distributor or reseller. Before Returning for Repair If the instrument is not operating correctly, check the following: Error Cause Solution Nothing is The battery is drained.
  • Page 116 (p. 39) display values flashes. The date and time The built-in backup The user cannot replace are completely lithium battery of the the battery. Contact your wrong when the instrument needs authorized Hioki distributor instrument is replacement. or reseller. switched on.

  • Page 117: Error Messages

    Adjustment data error A/D converter Add.Err communication error The instrument has to be repaired. Err01 Contact your authorized Hioki Err02 distributor or reseller. Err03 Internal variable error Err04 Err05 flashes on the screen (at the [−−−−]...

  • Page 118: Frequently Asked Questions

    Frequently Asked Questions 9.4 Frequently Asked Questions Question Answer Can manganese The continuous operating time of the instrument batteries be used? (approximately 8.5 hours) is measured using alkaline batteries. Note that use of manganese batteries considerably reduces the continuous operating time (approximately 2.5 hours: reference value).

  • Page 119: Replacing The Fuse

    Replace the fuse cover and tighten the screw. The fuses can be purchased via authorized Hioki distributor or reseller. Fuse type: 216.630, Littelfuse Inc., fast-acting, rating 630 mA/250 V AC, circuit breaker rating 1500 A...

  • Page 120: Replacing The Test Lead's Tip Pin

    Replacing the Test Lead’s Tip Pin 9.6 Replacing the Test Lead’s Tip Pin The conductive-tip contact pin is replaceable. Replace the pin with a new one if it is broken or worn. One-piece conductive-tip contact pins with a plastic pin base (model 9465-90 Tip Pin) is available separately.
  • Page 121 Replacing the Test Lead’s Tip Pin Fasten a new model 9465-90 Tip Pin. Press the tip of the pin against a hard board so that the pin won’t spring out, and push the connector onto the pin. 9465-90 Tip pin Assemble the tip pin in the reverse order of disassembling.

  • Page 122: Disposing The Instrument (Removing The Lithium Battery)

    Disposing the Instrument (Removing the Lithium Battery) 9.7 Disposing the Instrument (Removing the Lithium Battery) When disposing of this instrument, remove the lithium battery and dispose of battery and instrument in accordance with local regulations. CALIFORNIA, USA ONLY Perchlorate Material − special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate Switch off the instrument and remove the test leads.

  • Page 123: Appx. 1 Effect Of Extending The Test Lead

    Appx. 1 Effect of Extending the Test Lead and Induced Voltage A special order has to be placed for extending the test lead. Contact your authorized Hioki distributor or reseller. Users must not extend the test leads by themselves. Reducing Induced Voltage The instrument is affected by the induced voltage as it measures minute resistance with AC power.

  • Page 124: Appx. 2 Effect Of Eddy Currents

    Effect of Eddy Currents Appx. 2 Effect of Eddy Currents The AC current generated in the instrument induces eddy currents in the surrounding metallic plates, which generate induced voltage in the test lead. The phase of this induced voltage is shifted by 180 degrees from the AC current (reference signal), hence it cannot be eliminated by the synchronous detection, resulting in measurement errors.
  • Page 125 AC 4-terminal Measurement Method Appx. 3 AC 4-terminal Measurement Method The instrument uses the AC 4-terminal method, so that it can measure resistance by canceling the resistance of the leads and the contact resistance between the leads and the measurement target. The following figure shows the principle of the AC 4-terminal measurement method.
  • Page 126 AC 4-terminal Measurement Method The above cases results in an measurement error status, and the resistance is indicated by [−−−−]. For more information on measurement errors, see “Error Measurements” (p. 52). Reactance Impedance Effective resistance Appx.

  • Page 127: Appx. 4 Effects Of Current Density

    Use of Hioki's model 9453 Four Terminal Lead or a similar lead to detect voltage on the inner side of the sources of current is necessary to avoid these effects.
  • Page 128 Effects of Current Density Current Current source source Figure 1: A plot of the equipotential lines on a metal plate, showing the current distribution at 50 µV intervals when a 1 A current is applied at the endpoints of the plate (W300 × L370 × t0.4) As shown in Figure 2, it is preferable to locate the SENSE terminals within the plate's W or t value of the SOURCE terminals: SOURCE...

  • Page 129: Appx. 5 Synchronous Detection System

    Synchronous Detection System Appx. 5 Synchronous Detection System The figure below shows an equivalent circuit for a battery. If the measurement target exhibits other electrical characteristics in addition to pure resistance, as shown in this figure, the synchronous detection system can be used to obtain the effective resistance of the measurement target.

  • Page 130: Appx. 6 Calibration

    (DC) resistance will not equal effective resistance (the real part of impedance; displayed on the instrument). • Connect the instrument to the standard resistor as shown below: SOURCE − Hi SENSE − Hi Model Standard BT3554 SENSE − Lo resistor (-01) SOURCE − Lo Appx.

  • Page 131: Calibrating The Voltage Measurement Unit

    • Connect the instrument to the generator as shown below: SOURCE − Hi SENSE − Hi Model DC generator BT3554 SENSE − Lo (-01) − SOURCE − Lo • Do not apply AC current from the instrument to the generator, which may cause the generator to malfunction.
  • Page 132 Calibration Appx.
  • Page 133 16-01 EN...

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