Yamaha EK40G Service Manual page 196

Index
A.
Adjusting the start-in-gear protection ........ 3-5
Adjusting the throttle cable (MH) .............. 3-5
Adjusting the throttle cable (W) ................ 3-6
Adjusting the throttle link position ............. 3-5
Adjusting the throttle stop screw ............. 4-11
After test run ........................................... 1-10
Applicable model ....................................... 1-5
Assembling the base assembly .............. 5-18
Assembling the carburetor ...................... 4-10
Assembling the crankshaft ...................... 5-32
Assembling the drive shaft ...................... 6-41
Assembling the forward gear ......... 6-14, 6-41
Assembling the fuel pump ...................... 4-15
Assembling the lower case ............ 6-18, 6-40
Assembling the manual starter ............... 5-14
Assembling the oil seal housing .... 5-28, 6-40
Assembling the piston ............................. 5-37
Assembling the power unit ...................... 5-37
Assembling the propeller shaft
assembly ...................................... 6-14, 6-35
Assembling the propeller shaft
housing ........................................ 6-15, 6-36
Assembling the swivel bracket ................ 7-18
Assembling the tiller handle ...................... 7-4
Assembling the upper case .................... 7-12
B.
Backlash ........................................ 6-25, 6-50
Bottom cowling .......................................... 7-5
Bracket ...................................................... 3-8
Break-in ................................................... 1-10
C.
Carburetor ................................................. 4-5
Changing the gear oil ................................ 3-8
Charging system .............................. 8-14, 9-8
Checking the anodes ................................ 3-9
Checking the armature ........................... 8-13
Checking the battery (W) ................... 1-6, 3-9
Checking the bearings ................... 6-17, 6-39
Checking the brushes ............................. 8-14
Checking the carburetor ........................... 4-9
Checking the CDI unit ............................... 8-9
Checking the charge coil .......................... 8-9
Checking the compression pressure ........ 5-4
Checking the cooling water passages ...... 3-4
Checking the cooling water pilot hole ....... 1-9
Checking the crankpin ............................ 5-32
Checking the crankshaft ......................... 5-36
Checking the cylinder bore ..................... 5-27
Checking the cylinder head .................... 5-24
Checking the drive pawl .......................... 5-13
i-1
Checking the drive shaft ................ 6-17, 6-39
Checking the electrical components ......... 8-2
Checking the engine idle speed ............... 3-7
Checking the engine start switch,
engine stop lanyard switch
and engine stop button ........................... 1-9
Checking the engine stop lanyard switch
(MH) ...................................................... 8-10
Checking the exhaust cover ................... 5-24
Checking the fuel filters ............................ 3-3
Checking the fuel joint...............................4-15
Checking the fuel joint and fuel hoses
(fuel joint-to-carburetor) .......................... 3-3
Checking the fuel pump .......................... 4-15
Checking the fuel system .......................... 1-6
Checking the fuse (W) ............................ 8-11
Checking the gear oil level ................ 1-6, 3-8
Checking the gear shift
and throttle operation .............................. 1-8
Checking the gear shift operation (MH) .... 3-6
Checking the gear shift operation (W) ...... 3-7
Checking the ignition coil .......................... 8-8
Checking the ignition spark gap ............... 8-8
Checking the internal anodes ................. 5-30
Checking the lighting coil ........................ 8-15
Checking the lower case ......................... 6-39
Checking the lower case and
lower case cap ...................................... 6-18
Checking the lower unit for air leakage .... 3-9
Checking the oil seal housing ................. 5-28
Checking the outboard motor
mounting height ...................................... 1-7
Checking the pinion and forward gear .... 6-39
Checking the pinion gear ........................ 6-17
Checking the piston clearance ................ 5-29
Checking the piston diameter ................. 5-29
Checking the piston pin .......................... 5-30
Checking the piston pin boss bore ......... 5-30
Checking the piston ring
side clearance ....................................... 5-30
Checking the piston rings ....................... 5-29
Checking the propeller .............................. 3-9
Checking the propeller shaft .......... 6-14, 6-35
Checking the propeller shaft
housing ........................................ 6-14, 6-35
Checking the pulser coils .......................... 8-9
Checking the rectifier (W) ....................... 8-14
Checking the reed valves ....................... 5-21
Checking the remote control cables
(remote control model) ............................ 1-7
Checking the spark plug cap .................... 8-8
Checking the spark plugs ......................... 3-3
Checking the spiral spring ...................... 5-13
Checking the starter motor operation ..... 8-14
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