Yamaha E60H Owner's Manual
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Yamaha E60H Owner's Manual

Yamaha E60H Owner's Manual

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E60H
OWNER'S MANUAL
Read this manual carefully before operating this
outboard motor.
69D-28199-6H-E0

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Summary of Contents for Yamaha E60H

  • Page 1 E60H OWNER’S MANUAL Read this manual carefully before operating this outboard motor. 69D-28199-6H-E0...
  • Page 2 EMU25053 Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
  • Page 3 Any damage tain maximum enjoyment from your new resulting from neglect of these instructions is Yamaha. If you have any question about the not covered by warranty. operation or maintenance of your outboard Some countries have laws or regulations re- motor, please consult a Yamaha dealer.

  • Page 4: Table Of Contents

    Table of contents Safety information......1 Battery specifications ......13 To use the battery ......13 Outboard motor safety ..... 1 Propeller selection ......13 Propeller ..........1 Start-in-gear protection ....14 Rotating parts ........1 Hot parts..........1 Engine oil requirements ....15 Electric shock ........
  • Page 5 Table of contents Instruments and indicators .... 27 Procedure .......... 48 Trimming outboard motor....49 Analog tachometer ......27 Adjusting trim angle for hydro tilt Hour meter ........27 models (X transom models) ... 49 Adjusting trim angle for hydro tilt Engine control system....
  • Page 6 Table of contents Checking battery (for electric start models) .......... 67 Connecting the battery ...... 68 Disconnecting the battery....68 Trouble Recovery ......69 Troubleshooting ......69 Temporary action in emergency..72 Impact damage........72 Replacing fuse........72 Starter will not operate ...... 73 Emergency starting engine....

  • Page 7: Safety Information

    Safety information shock or electrocution. EMU33623 Outboard motor safety Observe these precautions at all times. EMU33672 Engine shut-off cord (lanyard) Attach the engine shut-off cord so that the EMU36502 Propeller engine stops if the operator falls overboard People can be injured or killed if they come or leaves the helm.

  • Page 8: Carbon Monoxide

    Be Have an approved PFD on board for every sure that weight is properly distributed ac- occupant. Yamaha recommends that you cording to the boat manufacturer’s instruc- must wear a PFD whenever boating. At a tions.

  • Page 9: Avoid Collisions

     waterskiers. found, return to the nearest harbor at low Avoid sharp turns or other maneuvers that speed and have a Yamaha dealer inspect  make it hard for others to avoid you or un- the outboard motor. derstand where you are going.

  • Page 10: Passenger Training

    Safety information boating in hazardous weather. EMU33881 Passenger training Make sure at least one other passenger is trained to operate the boat in the event of an emergency. EMU33891 Boating safety publications Be informed about boating safety. Additional publications and information can be obtained from many boating organizations.

  • Page 11: General Information

    Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. ZMU01694 1.

  • Page 12: Ce Marking

    General information EMU38995 CE Marking This label is affixed to outboard motors that conform to European regulations. YAMAHA MOTOR CO., LTD. Outboard motors affixed with this “CE” mark- 2500 SHINGAI, IWATA, conform with directives SHIZUOKA, JAPAN 2006/42/EC, 94/25/EC 2003/44/EC, YAMAHA 2014/30/EU, and 2004/108/EC, 2013/53/EU.
  • Page 13 General information Regulatory Compliance Mark (RCM) Engines affixed with this mark conform to certain portion(s) of the Australian Radio Communications Act. ZMU08190 1. Regulatory Compliance Mark (RCM) ICES-002 Compliance Label Engines affixed with this mark meet all re- quirements of the Canadian Interference Causing Equipment Regulations.

  • Page 14: Read Manuals And Labels

    Read any manuals supplied with the boat.  Read all labels on the outboard motor and the boat.  If you need any additional information, contact your Yamaha dealer. EMU33836 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements. ZMU08851...
  • Page 15 General information 6EE-H1994-40 6EE-H1995-40 6EE-H1994-50 6EE-H1995-50 6EE-G2794-40 6EE-G2794-50 ZMU05740 EMU33913 Contents of labels EWM01672 The above warning labels mean as follows. Read Owner’s Manuals and labels.  EWM01692 Wear an approved personal flotation  device (PFD). Emergency starting does not have start- Attach engine shut-off cord (lanyard) to ...
  • Page 16 General information Electrical hazard EMU35133 Symbols The following symbols mean as follows. Notice/Warning ZMU05666 ZMU05696 Read Owner’s Manual ZMU05664 Hazard caused by continuous rotation ZMU05665...

  • Page 17: Specifications And Requirements

    Specifications and requirements Idle speed (in neutral): EMU38092 Specifications 950–1050 r/min TIP: Power unit: Type: “(AL)” stated in the specification data below 2-stroke L3 represents the numerical value for the alumi- Total displacement: num propeller installed. 849 cm (51.8 c.i.) Bore ...

  • Page 18: Installation Requirements

    Specifications and requirements Trim and tilt system: EMU33556 Installation requirements Hydro tilt Propeller mark: EMU33566 Boat horsepower rating Fuel and oil: EWM01561 Recommended fuel: Regular unleaded gasoline Overpowering a boat can cause severe Min. research octane number (RON): instability. Before installing the outboard motor(s), con- Fuel tank capacity: firm that the total horsepower of your out- 24 L (6.34 US gal, 5.28 Imp.gal)

  • Page 19: Battery Requirements

    Yamaha outboard motor [EWM01821] and every application. Battery cable Your Yamaha dealer can help you select the The battery cable size and length are critical. right propeller for your boating needs. Select Consult your Yamaha dealer about the bat- a propeller that will allow the engine to reach tery cable size and length.

  • Page 20: Start-In-Gear Protection

    Yamaha recommends to use a propeller suit- able for the “Shift Dampener System (SDS)”. For further information, consult your Yamaha dealer.

  • Page 21: Engine Oil Requirements

    Gasohol into oil since the 1960’s helps make Yama- There are two types of gasohol: gasohol con- lube the best choice for your Yamaha en- taining ethanol (E10) and that containing gine. methanol. Ethanol can be used if the ethanol content does not exceed 10% and the fuel meets the minimum octane ratings.

  • Page 22: Anti-Fouling Paint

    (including metric sizes), and electrical tape. Waterproof flashlight with extra batteries.  An extra engine shut-off cord (lanyard)  with clip. Spare parts, such as an extra set of spark  plugs. Consult your Yamaha dealer for details.

  • Page 23: Components

    Components EMU46722 Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all mod- els (order from dealer). E60HMHD, E60HWHD 1. Top cowling 16. Tiller handle 2. Cowling lock lever 17. Engine stop button/Engine shut-off switch* 3.

  • Page 24: Fuel Tank

    Components E60HWD ZMU08813 EMU25804 1. Top cowling Fuel tank 2. Tilt support lever If your model was equipped with a portable 3. Tilt lock lever fuel tank, its function is as follows. 4. Trim rod 5. Anti-cavitation plate EWM00021 6. Trim tab (anode) 7.

  • Page 25: Fuel Joint

    Components EMU25851 Fuel tank cap This cap seals the fuel tank. When removed, the tank can be filled with fuel. To remove the cap, turn it counterclockwise. EMU25861 Air vent screw This screw is on the fuel tank cap. To loosen the screw, turn it counterclockwise.

  • Page 26: Neutral Interlock Trigger

    Components ZMU01725 ZMU01728 1. Fully open 1. Neutral “ ” 2. Fully closed 2. Forward “ ” 3. Reverse “ ” TIP: 4. Shift 5. Fully closed The neutral throttle lever will operate only 6. Throttle when the remote control lever is in neutral. 7.

  • Page 27: Tiller Handle

    Components EMU25914 Tiller handle To change direction, move the tiller handle to the left or right as necessary. ZMU03165 EMU25963 Throttle indicator The fuel consumption curve on the throttle ZMU03164 indicator shows the relative amount of fuel consumed for each throttle position. Choose EMU25925 Gear shift lever the setting that offers the best performance...

  • Page 28: Engine Shut-Off Cord (Lanyard) And Clip

    Components difficult to move the remote control lever clothing that could tear loose. Do not or throttle grip, which could result in an route the cord where it could become en- accident. tangled, preventing it from functioning. [EWM00033] Avoid accidentally pulling the cord dur- ing normal operation.

  • Page 29: Engine Stop Button

    Components EMU26004 Engine stop button The engine stop button stops the engine when the button is pushed. EMU26092 Main switch The main switch controls the ignition system; ZMU03172 its operation is described below. ” (off) “ EMU26015  Pull-type choke knob With the main switch in the “...

  • Page 30: Steering Friction Adjuster

    Components EMU26246 Trim tab with anode EWM00841 An improperly adjusted trim tab could START cause difficult steering. Always test run after the trim tab has been installed or re- placed to be sure steering is correct. Be sure you have tightened the bolt after ad- justing the trim tab.

  • Page 31: Trim Rod (Tilt Pin)

    Components EMU32711 Bolt tightening torque: Tilt support lever for hydro tilt model 37 N·m (3.7 kgf·m, 27 lb·ft) To keep the outboard motor in the tilted up position, lock the tilt support lever to the EMU26263 clamp bracket. Trim rod (tilt pin) The position of the trim rod determines the minimum trim angle of the outboard motor in relation to the transom.
  • Page 32 Components ZMU03180 1. Cowling lock lever(s) ZMU03181 1. Cowling lock lever(s)

  • Page 33: Instruments And Indicators

    Instruments and indicators EMU26482 Analog tachometer The gauge shows the engine speed. ZMU04579 EMU26642 Hour meter The digital hour meter is mounted on the en- gine inside the top cowling. It measures the total number of hours the engine has been run since manufacture.

  • Page 34: Engine Control System

    EMU26806 Alert system ECM00093 Do not continue to operate the engine if an alert device has activated. Consult your Yamaha dealer if the problem cannot be located and corrected. EMU43754 Overheat alert This engine has an overheat-alert device. If the engine temperature rises too high, the alert device will activate.

  • Page 35: Installation

    (keel line) of the boat. optimum mounting height. Consult your Yamaha dealer or boat manufacturer for fur- ther information on determining the proper mounting height.

  • Page 36: Clamping The Outboard Motor

    (if packed). For details, consult board motor because they could be- your Yamaha dealer. WARNING! Avoid come loose due to engine vibration. using bolts, nuts or washers other WARNING!
  • Page 37 Installation packaging. If used, they must be of at least the same quality of material and strength and must be tightened se- curely. After tightening, test run the engine and check their tightness. [EWM00652] ZMU03806 1. Bolts...

  • Page 38: Operation

    Operation ing boat, accelerate at full throttle onto EMU36382 First-time operation plane, then immediately reduce the throttle to 3000 r/min or less. EMU30175 (3) Next two hours: Breaking in engine Accelerate at full throttle onto plane, Your new engine requires a period of break- then reduce engine speed to three-quar- in to allow mating surfaces of moving parts to ter throttle (approximately 4000 r/min).

  • Page 39: Fuel Level

    If enough water to raise the float ring is found in the fuel, or if a significant amount of debris is found, the fuel tank should be checked and cleaned by a Yamaha dealer. ZMU06093 EMU36443 Fuel system...

  • Page 40: Engine Shut-Off Cord (Lanyard)

    After installing, check the fitting of the top cowling by pushing it with both hands. If the EMU27121 top cowling is loose, have it repaired by your Check to be sure you have plenty of oil for  Yamaha dealer. your trip.

  • Page 41: Battery

    EMU36585 Battery Check the battery’s charge. If your boat is equipped with a Yamaha digital speedome- ter, the voltmeter and low battery alert func- tions will help you monitor the battery’s charge. A battery in good condition will pro- vide a minimum of 12 volts.

  • Page 42: Gasoline And Oil Mixing (50:1)

    Operation GASOLINE container. fouled spark plugs, smoky exhaust, and heavy carbon deposits. (7) Touch the fuel nozzle to the filler open- ing or funnel to help prevent electrostatic Gasoline to engine sparks. oil ratio (8) Fill the fuel tank, but do not overfill. Break-in period 25:1 WARNING! Do not overfill.

  • Page 43: Operating Engine

    Operation the oil gradually as the gasoline is being add- ed to the tank. EMU27453 Operating engine EWM00421 Before starting the engine, make sure  that the boat is tightly moored and that you can steer clear of any obstructions. Be sure there are no swimmers in the water near you.

  • Page 44: Starting Engine

    Operation (3) Squeeze the primer pump, with the ar- row pointing up, until you feel it become firm. During engine operation, place the tank horizontally, otherwise fuel cannot be drawn from the fuel tank. ZMU02295 (2) If there is a fuel joint on the motor, align the fuel joint on the fuel line with the fuel joint on the motor and firmly connect the fuel line to the joint while pinching the...
  • Page 45 Operation power means the loss of most steering START control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. (1) Place the gear shift lever in neutral. ZMU07677 (4) Pull out / turn the choke knob fully.
  • Page 46 Operation EMU27586 Electric start models EWM01842 Failure to attach the engine shut-off  cord could result in a runaway boat if operator is ejected. Attach the engine shut-off cord to a secure place on your clothing, or your arm or leg while oper- ating.
  • Page 47 Operation gine will stall. (5) Turn the main switch to “ ” (start), and hold it for a maximum of 5 seconds. START ZMU03191 (3) Place the throttle grip in the “ ” (start) position. After the engine starts, ZMU03193 return the throttle to the fully closed po- sition.
  • Page 48 Operation be thrown forward. (1) Place the remote control lever in neutral. ZMU02030 TIP: When the engine is cold, it needs to be ZMU03087  warmed up. For further information, see TIP: page 46. The start-in-gear protection device prevents If the engine does not start on the first try, ...
  • Page 49 Operation ZMU03200 ZMU03199 TIP: (6) After the engine starts, slowly return the manual starter handle to its original posi- As a starting point, lift the lever just until  tion before releasing it. you feel resistance, then lift slightly more. TIP: The neutral throttle lever can only be used ...
  • Page 50 Operation control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. (1) Place the remote control lever in neutral. ZMU01880 (4) Open the throttle slightly without shifting using the neutral throttle lever or free ac- celerator.

  • Page 51: Checks After Starting Engine

    Stop the engine and check wheth- START er the cooling water inlet on the lower case or the cooling water pilot hole is blocked. Consult your Yamaha dealer if the problem cannot be located and cor- rected. ZMU03753 (7) Immediately after the engine starts, re- lease the main switch and allow it to re- ”...

  • Page 52: Warming Up Engine

    Operation gear. Until the engine is warm, the idle EMU27671 Warming up engine speed may be higher than normal. High idle speed can prevent you from shifting EMU27685 back to neutral. If this occurs, stop the Choke start models engine, shift to neutral, then restart the After starting the engine, allow it to idle for 3 engine and allow it to warm up.

  • Page 53: Stopping Boat

    Operation 32˚ 32˚ ZMU05460 ZMU02030 (2) After the engine is at idle speed in gear move the remote control lever / gear shift lever firmly and crisply into the neu- tral position. ZMU05679 To shift from in gear (forward/reverse) to neutral (1) Close the throttle so that the engine ZMU01771...

  • Page 54: Stopping Engine

    Operation you to lose control, be ejected, or im- pact the steering wheel or other parts of the boat. This could increase the risk of serious injury. It could also damage the shift mechanism. Do not shift into reverse while traveling ...

  • Page 55: Trimming Outboard Motor

    Operation ZMU02301 (4) Remove the key if the boat will be left un- attended. TIP: The engine can also be stopped by pulling the cord and removing the clip from the en- gine shut-off switch, then turning the main switch to “ ”...

  • Page 56: Adjusting Trim Angle For Hydro Tilt Models (L Transom Models)

    Operation move the trim rod from the clamp brack- ally and watch for any signs of instabil- ity or control problems. Improper trim angle can cause loss of control. (1) Stop the engine. (2) Place the tilt lock lever in the release po- sition.

  • Page 57: Tilting Up And Down

    Operation Bow Up TIP: Too much trim-out puts the bow of the boat Depending on the type of boat, the outboard too high in the water. Performance and econ- motor trim angle may have little effect on the omy are decreased because the hull of the trim of the boat when operating.

  • Page 58: Procedure For Tilting Up (Hydro Tilt Models)

    Operation the engine by following the procedure on page 48. Never tilt the outboard mo- tor while the engine is running. Severe damage from overheating can result. Do not tilt up the engine by pushing the  tiller handle (if equipped) because this could break the handle.

  • Page 59: Shallow Water

    Operation cause the outboard motor to lift out of the water, increasing the chance of ac- cident and personal injury. ECM00261 Do not tilt the outboard motor up so that the cooling water inlet on the lower unit is above the surface of the water when set- ting up for and cruising in shallow water.

  • Page 60: Cruising In Other Conditions

    Operation EMU35392 Cruising in other conditions Cruising in salt water After operating in salt water, flush the cooling water passages with fresh water to prevent them from becoming clogged. Also rinse the outside of the outboard motor with fresh wa- ter.

  • Page 61: Maintenance

    EMU30273 Storing outboard motor ficulty or malfunction. When storing your Yamaha outboard motor When storing or transporting the outboard for prolonged periods of time (2 months or motor, make sure to follow the procedure list- longer), several important procedures must ed below.

  • Page 62: Procedure

    Maintenance It is advisable to have your outboard motor serviced by an authorized Yamaha dealer prior to storage. However, you, the owner, with a minimum of tools, can perform the fol- lowing procedures. ECM01412 Do not place the outboard motor on its ...

  • Page 63: Lubrication

    Seal replacement should be per- to perform a maintenance procedure, formed by an authorized Yamaha dealer have a Yamaha dealer or other qualified prior to use. mechanic do the work. (2) Lubricate all grease fittings. For further The procedures involve disassembling details, see page 61.

  • Page 64: Severe Operating Conditions

    Outboard motors operating under any of these above conditions require more fre- quent maintenance. Yamaha recommends that you do this service twice as often as specified in the maintenance chart. For ex- ample, if a particular service should be done at 50 hours, do it instead at 25 hours.

  • Page 65: Maintenance Chart 1

     be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every Item Actions...

  • Page 66: Maintenance Chart 2

    Inspection or replace- switch/choke switch ment as necessary Wire harness connec- Inspection or replace- tions/wire coupler con- ment as necessary nections Fuel tank (Yamaha por- Inspection and clean- table tank) ing as necessary EMU34452 Maintenance chart 2 Every Item Actions...

  • Page 67: Greasing

    Maintenance EMU28945 Greasing Yamaha grease A (water resistant grease) Yamaha grease D (corrosion resistant grease; for propeller shaft) ZMU03224 carburetion problem in that cylinder. Do not EMU44493 Cleaning and adjusting spark plug attempt to diagnose any problems yourself. The spark plug is an important engine com- Instead, take the outboard motor to a ponent and is easy to inspect.

  • Page 68: Checking Fuel Filter

    For cleaning or replacement of the (3) Be sure to use the specified spark plug, fuel filter, consult your Yamaha dealer. otherwise the engine may not operate properly. Before fitting the spark plug, measure the electrode gap with a wire thickness gauge;...

  • Page 69: Inspecting Wiring And Connectors

    For idle speed specifications, see page 11. If you have difficulty verifying the idle speed, or the idle speed requires adjustment, consult a Yamaha dealer or other qualified mechanic. EMU29116 Inspecting wiring and connectors Inspect that each connector is engaged ...

  • Page 70: Removing Propeller

    Maintenance Check the propeller shaft oil seal for dam- ation and be lost.  age. (1) Apply Yamalube Marine Grease or a corrosion resistant grease to the propel- EMU30663 ler shaft. Removing propeller (2) Install the spacer (if equipped), thrust EMU29198 Spline models washer, washer (if equipped), and pro-...

  • Page 71: Changing Gear Oil

    Never get under the lower unit while it  case may be damaged. Have a is tilted, even when the tilt support lever Yamaha dealer check and repair the or knob is locked. Severe injury could outboard motor. [ECM00714] occur if the outboard motor accidental- TIP: ly falls.

  • Page 72: Cleaning Fuel Tank

    0.610 L (0.645 US qt, 0.537 Imp.qt) If you have any question about properly  doing this procedure, consult your Yamaha dealer. Keep away from sparks, cigarettes,  flames, or other sources of ignition when cleaning the fuel tank.

  • Page 73: Inspecting And Replacing Anode(S)

    Allow the filter to dry. anodes on equipped models. Consult a (5) Replace the gasket with a new one. Re- Yamaha dealer for inspection and replace- install the fuel joint assembly and tighten ment of internal anodes attached to the pow- the screws firmly.

  • Page 74: Connecting The Battery

    2. Black cable tery’s charge. If the battery needs charg- 3. Battery ing, consult your Yamaha dealer. (3) The electrical contacts of the battery and (3) Check the battery connections. They cables must be clean and properly con-...

  • Page 75: Trouble Recovery

    Q. Has fuel pump malfunctioned? If your outboard motor requires repair, bring A. Have serviced by a Yamaha dealer. it to your Yamaha dealer. If the engine trouble-alert indicator is flash- Q. Are spark plug(s) fouled or of incorrect ing, consult your Yamaha dealer.
  • Page 76 Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is carburetor clogged? A. Have serviced by a Yamaha dealer. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Is fuel joint connection incorrect? A.
  • Page 77 Q. Is fuel system obstructed? Q. Is water pump or thermostat faulty? A. Check for pinched or kinked fuel line or A. Have serviced by a Yamaha dealer. other obstructions in fuel system. Q. Is there excess water in fuel filter cup? Q.

  • Page 78: Temporary Action In Emergency

    (3) Whether damage is found or not, return Q. Is steering pivot loose or damaged? to the nearest harbor slowly and careful- A. Tighten or have serviced by a Yamaha dealer. (4) Have a Yamaha dealer check the out- board motor before operating it again.

  • Page 79: Starter Will Not Operate

    4. Spare fuse (10 A) dangerous. Keep loose clothing and other objects away when starting the Consult your Yamaha dealer if the new fuse engine. Use the emergency starter rope immediately blows again. only as instructed. Do not touch the fly-...
  • Page 80 Trouble Recovery ZMU04827 ZMU03236 1. Start-in-gear protection cable (3) Remove the starter/flywheel cover after removing the bolt(s). ON START ZMU02636 (5) If equipped the choke knob, pull out it when the engine is cold. After the engine starts, gradually return the choke knob ZMU02926 to its home position as the engine warms (4) Prepare the engine for starting.

  • Page 81: Treatment Of Submerged Motor

    EMU33502 Treatment of submerged motor If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immedi- ately. NOTICE: Do not attempt to run the outboard motor until it has been com- pletely inspected.

  • Page 82: Index

    INDEX Emergency equipment ......16 Emergency starting engine ....73 Alcohol and drugs ........2 Emergency, temporary action in ... 72 Alert system .......... 28 Engine, checking ........34 Analog tachometer........ 27 Engine oil, checking ......34 Anode(s), inspecting and replacing ..67 Engine oil requirements ......
  • Page 83 INDEX Key number ..........5 Read manuals and labels ....... 8 Remote control box....... 19 Remote control lever......19 Remote control requirements ....12 Laws and regulations......4 Replacement parts........ 57 Lubrication ..........57 Rotating parts ......... 1 Main switch ........... 23 Sending fuel (portable tank)....
  • Page 84 INDEX Warming up engine....... 46 Warning labels ........8 Weather ..........3 Wiring and connectors, inspecting..63 Yamalube..........15...
  • Page 86 Printed in Japan December 2019–1.0  1 !

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