Genie Z-45/25 Service And Repair Manual
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Genie Z-45/25 Service And Repair Manual

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Download this manual See also: Service Manual, Operator's Manual
Service and Repair Manual
Z-45/25
Z-45/25J
IC Power
Serial Number Range
from Z452513A-47001 to
Z452516N-57199
from Z452514B-3301 to
Z452516M-6699
from Z452513D-101 to
Z452516D-939
from Z4525D-940
from Z4525M-6700
from Z4525N-57200
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1268548
Rev A1
September 2016

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June 23, 2025

Is there a way to adjust the play in the ring gear and pinion to decrease the play in the swing on my Z25/45

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Summary of Contents for Genie Z-45/25

  • Page 1 Service and Repair Manual Serial Number Range Z-45/25 This manual includes: from Z452513A-47001 to Repair procedures Z452516N-57199 Fault Codes Z-45/25J from Z452514B-3301 to Electrical and Z452516M-6699 Hydraulic Schematics IC Power from Z452513D-101 to Z452516D-939 from Z4525D-940 from Z4525M-6700 For detailed maintenance...

  • Page 2: Find A Manual For This Model

    Copyright © 2015 by Terex Corporation 1268548 Rev A, September 2015 First Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “Z” is a trademark of Terex South Dakota, Inc.
  • Page 3 Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 4: Serial Number Legend

    5 Serial number (stamped on chassis) 3 Facility code 6 Serial label (located under cover) From September 1, 2016 1 Model 4 Serial number (stamped on chassis) 2 Facility code 5 Serial label (located under cover) 3 Sequence number Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 5: Safety Rules

    You read, understand and obey: • manufacturer's instructions and safety rules • employer's safety rules and worksite regulations • applicable governmental regulations  You have the appropriate tools, lifting equipment and a suitable workshop. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 6 Be sure that your workshop or work area warrants it. is properly ventilated and well lit. Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 7: Table Of Contents

    Perkins 404D-22 Engine Specifications ............... 13 Perkins 404F-22 Engine Specifications ............... 15 Machine Torque Specifications ................16 Hydraulic Hose and Fitting Torque Specifications ..........17 Torque Procedure ....................18 SAE and Metric Fasteners Torque Charts ............20 Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 8 3-2 Jib Boom Lift Cylinder ..................35 Primary Boom Components ................37 4-1 Cable Track ....................37 How to Remove the Cable Track, Z-45/25 ............37 How to Remove the Cable Track, Z-45/25J ............ 39 How to Repair the Primary Boom Cable Track ..........41 4-2 Primary Boom ....................
  • Page 9 8-8 Traction Manifold Components, 4WD ............77 8-9 Valve Adjustments, 4WD Traction Manifold ........... 79 8-10 Hydraulic Generator Manifold Components, 2.2kW ........80 8-11 Valve Coils ....................81 How to Test a Coil Diode ................81 Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 10 Deutz D 2.9 L4 Engine Fault Codes ..............98 Perkins 404F-22 Engine Fault Codes ............. 109 Ford MSG-425 Engine Fault Codes ..............111 How to Retrieve Ford MSG-425 Engine Fault Codes ........111 Ford MSG-425 Engine Fault Codes .............. 112 Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 11 Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options ... 138 Wiring Diagram, 2.2kW Hydraulic Generator ............. 139 Hydraulic Schematics ..................141 Hydraulic Schematic, 2WD Models ..............142 Hydraulic Schematic, 4WD Models ..............143 Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 12 Platform Control Box Wiring Diagram - Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) ............166 Platform Control Box Switch Panel Wiring Diagram - Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) ............167 Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 13 Platform Control Box Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (AS) ..............214 Platform Control Box Switch Panel Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (AS) ..............215 Part No. 1268548 Z-45/25 • Z-45/25J xiii...
  • Page 14 Platform Control Box Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (CE) ......................238 Platform Control Box Switch Panel Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (CE) ................. 239 Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 15: Specifications

    Operator's Manual. 127.4 Nm Continuous improvement of our products is a Lug nut torque, dry 125 ft-lbs 169.5 Nm Genie policy. Product specifications are subject to change without notice or obligation. Tire pressure 60 psi 4.1 bar Part No. 1268548...

  • Page 16: Performance Specifications

    Turntable rotate, 355ø 62 to 68 seconds For operational specifications, refer to the Operator's Manual. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 17 Hydraulic fluids may be incompatible due to the Hydraulic Fluid Specifications differences in base additive Genie specifications require hydraulic oils which are chemistry. When incompatible designed to give maximum protection to hydraulic fluids are mixed, insoluble systems, have the ability to perform over a wide...
  • Page 18 Flash point None 5606A hydraulic fluid, or Pour point -81°F / -63°C equivalent, when ambient Maximum continuous operating 189°F / 87°C temperatures are consistently temperature above 32°F / 0°C may result in component damage Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 19: Hydraulic Component Specifications

    Steer end drive motors (4WD models) Displacement per revolution 0.54 to 1.53 cu in variable 8.77 to 25 cc Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 20 56 ft-lbs / 76 Nm pressure 6.89 bar Continuous improvement of our products is a Medium pressure filter Beta 3 ˆ 200 Genie policy. Product specifications are Medium pressure filter bypass 50 psi subject to change without notice or obligation. pressure 3.4 bar...

  • Page 21: Ford Msg-425 Efi Engine Specifications

    Coolant temperature switch Oil capacity 6.7 quarts (including filter) 6.4 liters Temperature switch point 230°F 110°C Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 22 12V DC, Group 34/78 Quantity Cold cranking ampere @ 0°F 900A Reserve capacity @ 25A rate 200 minutes Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 23: Deutz D2011 L03I Engine Specifications

    1.5 bar Valve Clearance, cold Continuous improvement of our products is a Intake 0.012 in 0.3 mm Genie policy. Product specifications are subject to change without notice or obligation. Exhaust 0.020 in 0.5 mm Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 24 60A @ 14V DC Fan belt deflection 3/8 to 1/2 inch 9 to 12 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 25: Deutz D 2.9 L4 Engine Specifications

    210 bar Fuel requirement For fuel requirements, refer to the engine Operator Manual for your engine. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 26 95A @ 14V DC 3/8 to 1/2 inch Fan belt deflection 9 to 12 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 27: Perkins 404D-22 Engine Specifications

    For fuel requirements, refer to the engine Operator 0.2 mm Manual for your engine. Exhaust 0.008 in Continuous improvement of our products is a 0.2 mm Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 28 Capacity 7.7 quarts 7.3 liters Coolant temperature switch Temperature switch point 221° F 105° C Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 29: Perkins 404F-22 Engine Specifications

    140A - 200A Brush length, new 0.7480 in 19 mm Brush length, minimum 0.5 in 12.7 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 30: Machine Torque Specifications

    105° C lubricated 108 Nm Continuous improvement of our products is a Drive motors and hubs Genie policy. Product specifications are subject to change without notice or obligation. Drive hub mounting bolts, lubricated 180 ft-lbs 244 Nm Drive motor mounting bolts, lubricated...

  • Page 31: Hydraulic Hose And Fitting Torque Specifications

    Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie 14 ft-lbs / 19 Nm specifications require that fittings and hose ends be torqued to specification when they are removed 23 ft-lbs / 31.2 Nm...

  • Page 32: Torque Procedure

    Note: The O-ring in Parker Seal Lok™ fittings and hose end are custom-size O-rings. They are not standard size O-rings. They are available in the O-ring field service kit (Genie part number 49612). Lubricate the O-ring before installation. Be sure the O-ring face seal is seated and retained properly.

  • Page 33: September

    Tighten the hex nut until the mark on the hex nut is aligned with the second mark on the body hex fitting. Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 34 Service and Repair Manual September 2016 Specifications Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 35: Repair Procedures

     Be sure that all necessary tools and parts are available and ready for use.  Use only Genie approved replacement parts.  Read each procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions.
  • Page 36 Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 37: Platform Controls

    3 secondary boom up/down joystick the circuit board. controller 4 primary boom up/down and turntable rotate Remove the ALC-500 circuit board mounting left/right joystick controller fasteners. Carefully remove the ALC-500 circuit board from the platform control box. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 38: Joysticks

    Disconnect the wire harness connector from the joystick for approximately 10 seconds or until the alarm sounds. Connect the wire harness connector to the joystick. Move the joystick full stroke in either direction and hold for 5 seconds. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 39: How To Adjust The Joystick Max-Out Setting

    Result: There should be a pause and the the 10 second waiting time. alarm should sound 4 times indicating that the machine is in max-out calibration mode. Result: The alarm does not sound. Repeat steps 3 through 7. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 40: How To Adjust The Joystick Ramp Rate Setting

    Momentarily activate the drive enable toggle switch in the right direction 6 times. Result: There should be a pause and the alarm should sound 6 times indicating that the machine is in ramp rate calibration mode. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 41: How To Adjust The Joystick Threshold Setting

    2 seconds Result: The alarm does not sound. Repeat speed steps 3 through 7. Start the engine from the platform controls and press down the foot switch. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 42 Result: The alarm should sound indicating that the settings have been saved in memory. Note: Do not operate any machine function during the 10 second waiting time. 14 Cycle the red Emergency Stop button off, then back on. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 43: Platform Components

    Place a block under the slave cylinder for Specifications. support. Protect the cylinder rod from damage. Z-45/25J: Extend the primary boom until the Z-45/25: Support the platform rotator with a slave cylinder barrel-end pivot pin is suitable lifting device. accessible.

  • Page 44: How To Bleed The Slave Cylinder

    Simultaneously activate and hold the primary boom up and platform level up toggle switches until the primary boom is fully raised. The platform should be facing in an upward Z45/25 position. As shown. Z45/25J Z45/25 Z45/25J Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 45: Platform Rotator

    Close the bleed screw. Crushing hazard. Keep clear of the platform during rotation. Open the bottom bleed screw on the rotator, but do not remove it. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 46: Platform Overload System

    Note: The platform will need to be moved up and down and allowed to settle between each adjustment. Note: There may be a 2 second delay before the platform overload indicator lights and alarm responds. Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 47 Note: There may be a 2 second delay before the 15 Test all machine functions from the platform platform overload indicator light and alarm controls. responds. Result: All platform control functions should operate normally. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 48: Jib Boom Components

    Attach a lifting strap from an overhead crane to the platform rotator for support. Remove the pin retaining fastener from the jib boom lift cylinder rod-end pivot pin. Do not remove the pin. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 49: Jib Boom Lift Cylinder

    Do not allow oil to squirt or spray. Remove the pin retaining fasteners from the jib boom lift cylinder rod-end pivot pin. Do not remove the pin. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 50 Crushing hazard. The jib boom lift cylinder may become unbalanced and fall when it is removed from the machine if it is not properly supported by the overhead crane. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 51: Primary Boom Components

    Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 52 11 Remove all hose and cable clamps from the underside of the primary boom. Component damage hazard. 12 Attach a strap from an overhead crane to the Cables and hoses can be cable track. damaged if they are kinked or pinched. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 53: How To Remove The Cable Track, Z-45/25J

    Connect the hoses from the 11 Raise the boom to a horizontal position. cylinder together using a connector. 12 Place blocks between the upper and lower cable tracks and secure the upper and lower tracks together. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 54 Crushing hazard. The cable track could become unbalanced and fall if not properly attached to the overhead crane. Component damage hazard. Cables and hoses can be damaged if they are kinked or pinched. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 55: How To Repair The Primary Boom Cable Track

    Remove the platform. and then use a screw driver to pry the link to the side. Z-45/25: Remove the platform rotator and platform mounting weldment. Repeat steps 1 and 2 for each link. Z-45/25J: Remove the jib boom. Refer to Repair Procedure, How to Remove the Jib Boom.
  • Page 56 Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. 13 Remove the hose clamp at the pivot end of the boom. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 57: How To Disassemble The Primary Boom

    Note: During removal, the overhead crane strap will need to be carefully adjusted for proper balancing. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 58: Primary Boom Lift Cylinder

    Support the rod end and the barrel end of the fall if not properly supported and primary boom lift cylinder with a second secured to the lifting device. overhead crane or similar lifting device. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 59: Primary Boom Extension Cylinder

    Remove the hose and cable guard from the extension cylinder is dragged upper pivot. across them. Note: Note the length of the cylinder after removal. The cylinder must be at the same length for installation. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 60: Platform Leveling Master Cylinder

    Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Attach overhead crane or similar lifting device to the master cylinder. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 61: Secondary Boom Components

    7 lower secondary boom (number 4 arm) 2 upper tension link (number 2 arm) 8 turntable pivot 3 lower tension link (number 3 arm) 9 boom rest 4 mid-pivot 10 upper pivot 5 compression link Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 62: Secondary Boom

    Repair Procedure, How to Remove the Jib Boom. Remove the primary boom. Refer to Repair Procedure, How to Remove the Primary Boom. Remove the master cylinder. Refer to Repair Procedure, How to Remove the Master Cylinder. Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 63 13 Use a soft metal drift to drive the rod-end pivot the upper pivot. Do not remove the pins. pin half way out. 19 Use a soft metal drift to drive both pins out. 14 Remove the secondary boom lift cylinder from the machine. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 64 30 Lower the number 2 arm onto the boom rest 23 Pull all of the cables and hoses out through pad. the upper pivot. Component damage hazard. Cables and hoses can be damaged if they are kinked or pinched. Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 65 Component damage hazard. Cables and hoses can be damaged if they are kinked or pinched. 43 Open the ground controls side turntable cover. 44 Remove the fuel tank filler cap. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 66 55 Remove the upper and lower hose and cable covers from the number 3 arm. Note: Clean the fuel tank and inspect for cracks and other damage before installing it onto the machine. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 67: Secondary Boom Lift Cylinders

    Refer to Specifications, Hydraulic Hose and Fitting Torque Specifications. Lower the secondary boom to the stowed position. Raise the primary boom so that it is above the secondary boom lift cylinder rod-end pivot pin. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 68 Component damage hazard. When removing a secondary boom lift cylinder from the machine, be careful not to damage the counterbalance valve at the barrel end of the cylinder. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 69: Engines

    Component damage hazard. Hoses can be damaged if they are kinked or pinched. Remove the flex plate mounting fasteners, then remove the flex plate from the engine flywheel. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 70 Support the muffler and bracket assembly with a suitable lifting device. Remove the exhaust pipe fasteners at the muffler. Remove the muffler bracket mounting fasteners from the bell housing. Carefully remove the muffler and bracket assembly from the engine. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 71: How To Install The Flex Plate

    14 ft-lbs / 19 Nm. Then torque the flex plate mounting bolts in sequence to 20 ft-lbs / 27 Nm. Apply a high viscosity coupling grease (Genie part number 128025) to the splines of the pump shaft and flex plate.

  • Page 72: How To Install The Pump And Bell Housing Assembly

    Deutz Models Component damage hazard. Do not force the drive pump during installation or the flex plate teeth may become damaged. Perkins Models Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 73: Ford Msg-425 Engine Fault Codes

    Refer to Fault Codes Procedure, How to Retrieve Engine Fault Codes for your specific model of engine. Use the Fault Code Chart within the section to aid in identifying the fault. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 74: Hydraulic Pumps

    If the tank valves are closed, remove the key from the key switch and tag the machine to inform personnel of the condition. open closed Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 75: Drive Pump

    Eaton remove the key from the key Hydraulics center. Call Genie Service Department switch and tag the machine to to locate your local authorized service center. inform personnel of the condition.

  • Page 76: How To Prime The Pump

    Perkins 404D-22 models: Disconnect the engine wiring harness from the fuel solenoid at the injector pump. Deutz D2011 L03i models: Hold the manual fuel shutoff valve clockwise to the closed position. 1 manual fuel shutoff valve Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 77 Perkins 404D-22 models: Connect the engine wiring harness to the fuel solenoid. Deutz D2011 L03i models: Release the manual fuel shutoff valve. Start the engine from the ground controls and check for hydraulic leaks. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 78: Manifolds

    Priority flow regulator valve, 2.0 gpm / 7.6 Steer circuit 25 ft-lbs / 34 Nm L/min Relief valve, 3200 psi / 221 bar System relief 20 ft-lbs / 27 Nm Shuttle valve Turntable rotate circuit 12-14 ft-lbs / 16-19 Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 79 September 2016 Service and Repair Manual Manifolds Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 80 Primary boom retract 20 ft-lbs / 27 Nm Shuttle valve Platform level circuit 12-14 ft-lbs / 16-19 Check valve, dual pilot operated, 135 psi Platform level circuit 20 ft-lbs / 27 Nm / 9.3 bar Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 81 September 2016 Service and Repair Manual Manifolds Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 82: Valve Adjustments - Function Manifold

    Hold the function enable switch to the high rpm position and activate and hold the primary boom retract switch with the boom fully retracted. Observe the pressure reading on the pressure gauge. Refer to Specifications, Hydraulic Specifications. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 83: How To Adjust The Secondary Boom Down Relief Valve

    Observe the pressure reading on the pressure gauge. Refer to Specifications, Hydraulic Specifications. Turn the engine off. Use a wrench to hold the relief valve and remove the cap. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 84: Jib Boom / Platform Rotate Manifold Components

    The jib boom / platform rotate manifold is mounted to the platform support. Index Schematic Description Function Torque Item Solenoid valve, 2 position 3 way Platform rotate/jib boom select 8-10 ft-lbs / 11-14 Nm Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 85: Turntable Rotation Manifold Components

    Turntable Rotation Manifold Components The turntable rotation manifold is mounted to the turntable rotation motor located in the boom storage compartment. Index No. Description Schematic Item Function Counterbalance valve Turntable rotate right Counterbalance valve Turntable rotate left Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 86: Directional Valve Manifold Components

    Directional Valve Manifold Components The directional valve manifold is mounted inside the drive chassis at the non-steer end. Index No. Description Schematic Item Function Torque Breather 20-25 ft-lbs / 27-33 Spool valve Directional control Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 87: How To Set Up The Directional Valve Linkage

    6 through 11 OR consult Genie Product Support. in the machine tipping over. Check the tire pressure in all four tires and add air if needed to meet specification.

  • Page 88: Traction Manifold Components, 2Wd

    Solenoid valve, 2 position Braking 10-12 ft-lbs / 14-16 3 way Check valve Drive circuit 25-30 ft-lbs / 34-41 Check valve 2-speed motor shift circuit 25-30 ft-lbs / 34-41 Orifice, 0.030 in / 0.76 mm Brake circuit Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 89 September 2016 Service and Repair Manual Manifolds Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 90: Valve Adjustments, 2Wd Traction Manifold

    2.8 bar less than the pressure reading on the pump. Turn it clockwise to increase the pressure or counterclockwise to decrease the pressure. Install the valve cap. 10 Turn the engine off and remove the pressure gauge. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 91: Traction Manifold Components, 4Wd

    Charge pressure circuit that directs hot oil 15-18 ft-lbs / 20-24 out of low pressure side of drive pump and allows low pressure flow path for brake release and 2-speed motor shift Orifice, 0.040 in / 1.01 mm Drive circuit Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 92 Service and Repair Manual September 2016 Manifolds Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 93: Valve Adjustments, 4Wd Traction Manifold

    2.8 bar less than the pressure reading on the pump. Turn it clockwise to increase the pressure or counterclockwise to decrease the pressure. Install the valve cap. 10 Turn the engine off and remove the pressure gauge. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 94: 8-10 Hydraulic Generator Manifold Components, 2.2Kw

    The generator manifold is mounted to the hydraulic generator located in the engine compartment. Index Schematic Description Function Torque Item Proportional solenoid valve Generator speed 33-37 ft-lbs / 45-50 Relief valve, 3000 psi / 207 bar Generator circuit 20-25 ft-lbs / 27-34 Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 95: Valve Coils

    3 position 4 way directional valve, 10V DC 6 to 8Ω (schematic items BF, BM and CG) 2 position 3 way solenoid valve, 10V DC 6 to 8Ω (schematic items CA, CC, AF, AG and AI) Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 96: September

    Connect the negative lead to the other terminal on the coil. Momentarily connect the positive lead from the multimeter to the positive terminal on the 9V DC battery. Note and record the current reading. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 97: Turntable Rotation Components

    Refer to Specifications, Hydraulic Hose and Fitting Torque Specifications. Raise the secondary boom until the upper pivot is above the turntable covers. Turn the machine off. Unlocked position Locked position Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 98 Do not allow oil to squirt or spray. Attach a lifting strap from and overhead crane or other suitable lifting device to the turntable rotator assembly. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 99: Axle Components

    Note: Always use a new cotter pin when installing a Remove the rear bearing. castle nut. 10 Install the dust cap, then the tire and wheel assembly. Torque the wheel lug nuts to specification. Refer to Specifications, Machine Torque Specifications. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 100: Oscillating Axle Cylinders

    Do not allow oil to squirt or spray. Remove the pin retaining fasteners from the rod-end pivot pin. Use a soft metal drift to remove the pin. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 101: Section 4 Fault Codes

    • All external AC power supply disconnected from the machine • Boom in the stowed position • Turntable secured with the turntable rotation lock • Welder disconnected from the machine (if equipped with the weld cable to platform option) Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 102: Control System Fault Codes

    Electrostatic discharge (ESD) can damage printed circuit board components. Maintain firm contact with a metal part of the machine that is grounded at all times when handling printed circuit boards OR use a grounded wrist strap. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 103: Control System Fault Codes

    Value at 5V Function is inoperative. Alarm sounds Cycle power off, then on Down. Joystick indicating a fault. after problem has been corrected. Value too high Value too low Value at 0V Not calibrated Calibrate joystick. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 104 Normal function except threshold for Calibrate valve threshold. one or both directions is zero. Drive Enable Fault Drive enable override direction is Cycle power off, then on Override Switch frozen at neutral. after problem has been corrected. Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 105 (EDC) Frozen at zero and neutral. ALarm problem has been corrected. sounds indicating a fault. Value too low Not calibrated Normal function except threshold Calibrate valve threshold. for one or both directions is zero. Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 106 Value at 0V Not calibrated Calibrate joystick. Steer Directional Fault Limited speed and direction. Cycle power off, then on after Valve Frozen at zero and neutral. Alarm problem has been corrected. sounds indicating a fault. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 107: Fault Code Display - Deutz And Perkins Models

    Note: All faults are stored in the Previous Fault history menu. These faults will not be erased when corrective action has been completed. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 108: Fault Code Display - Flashing And Solid Led's - Deutz D 2.9 L4 And Perkins 404F-22 Models

    Flashing with left and right red LED's flashing, engine soot level over 140%. Engine shut down. Contact service. 6 Right red LED: Flashing, engine fault detected. Contact service. Flashing with right flashing amber LED, engine soot level over 140%. Engine shut down. Contact service. Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 109: Soft Key Functions And Icons Deutz D 2.9 L4 And Perkins 404F-22 Models

    Regeneration forced • Scroll down • Decrease • Decrease contrast (-) Regeneration inhibited • Select / Next • Main menu • Increase contarst (+) Note: Regeneration, initiate, inhibit and soot only apply to the Perkins 404F-22 models. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 110: Main Menu Structure - Deutz D 2.9 L4 Models

    Service and Repair Manual September 2016 Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Deutz D 2.9 L4 Model s Main Menu Structure - Deutz D 2.9 L4 Models Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 111: Main Menu Structure - Perkins 404F-22 Models

    September 2016 Service and Repair Manual Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Perkins 404F-22 M odels Main Menu Structure - Perkins 404F-22 Models Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 112: Deutz D 2.9 L4 Engine Fault Codes

    Charged air pressure above warning threshold 1230 Actuator error EGR-Valve; Overload by short-circuit Charged air pressure above shut off threshold 1016 Actuator position for EGR-Valve not plausible Sensor error charged air press.; signal range check low Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 113 High oil temperature; shut off drift limit threshold exceeded Sesnor error rail pressure; signal Physical range check low for oil range check high temperature Sensor error rail pressure; signal range check low Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 114 3 (in firing order) Physical range check low for Injector 3 (in firing order); EGR differential pressure interruption of electric connection Sensor error differential pressure Venturiunit (EGR); signal range check low Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 115 Sensor exhaust gas temperature Setpoint upstream turbine; plausibility 1079 13 Sensor supply voltage monitor error 1 error (ECU) 1188 2 1414 Wastegate; status message from 1080 13 Sensor supply voltage monitor ECU missing 2 error (ECU) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 116 1039 Physical range check high for 2659 2 1523 Exhaust gas recirculation AGS exhaust gas temperature sensor; plausibility error upstream (DOC) 4765 1 1042 Physical range check low for exhaust gas temperature upstream (DOC) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 117 Pressure Relief Valve (PRV) long reached maximun allowed 523601 Sensor supply voltage monitor opening count 3 error (ECU) 523009 Pressure relief valve (PRV) 523603 Timeout Error of reached maximun allowed open CAN-Receive-Frame AMB; time Ambient Temperature Sensor Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 118 Internal ECU monitoring powerstage over temperature detection reported error 523619 Physical range check high for 523612 Internal ECU monitoring exhaust gas temperature detection reported error upstrem (SCR-CAT) 523698 Shut off request from supervisory monitoring function Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 119 CAN-Receive-Frame TSC1TR 523914 Glow plug control; powerstage 523779 Passive Timeout Error of over temperature CAN-Receive-Frame TSC1TR 523919 1378 Sensor air pump airpressure; plausibility error 523920 1379 Sensor exhaust gas back pressure burner; plausibility error Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 120 Timeout Error of 523982 Powerstage diagnosis disabled; CAN-Transmit-Frame high battery voltage EEC3VOL2; Engine send 523982 Powerstage diagnosis disabled; messages low battery voltage 523946 1158 Zero fuel calibration injector 1 (in firing order); maximum value exceeded Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 121 ComDPFHisDat plausibility error 524101 1667 Timeout error of 524029 1432 Timeout Error of CAN-Transmit-Frame CAN-Receive-Frame ComDPFTstMon ComEGRActr - exhaust gas recirculation positioner 524030 1440 EGR actuator; internal error 524031 1441 EGR actuator; calibration error Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 122 1670 Timeout error of CAN-Receive-Frame CAN-Transmit-Frame ComTxAT1IMG ComETVActr 524125 9 1687 Timeout error of 524111 9 1680 Timeout error of CAN-Receive-Frame CAN-Receive-Frame ComTxTrbChActr ComRxETVActr 524112 9 1671 Timeout ComITVActr 524113 9 1681 Timeout error of CAN-Receive-Frame ComRxITVActr Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 123: Perkins 404F-22 Engine Fault Codes

    Particulate Trap Intake Gas Temp: Accelerator Pedal1 Low Idle Switch: High - least severe(1)" Voltage Below Normal 3242 Particulate Trap Intake Gas Temp: Engine Fuel Rack Actuator: Current High-moderate severity (2) Above Normal J1939 Network#1: Special Instruction Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 124 Particulate Trap #1 Soot Load Percent: High- most severe (3) 3719 Particulate Trap #1 Soot Load Percent: High-moderate severity (2) 4016 High Current Auxiliary Power Relay 1: Current Above Normal 4201 Engine Speed Sensor #1: Voltage Above Normal Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 125: Ford Msg-425 Engine Fault Codes

    Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. Connect the negative battery cable to the battery. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 126: Ford Msg-425 Engine Fault Codes

    Ford MSG-425 TPS1 higher than TPS2 EFI Diagnostic Manual (EDI part number TPS2 low voltage 1080030). TPS2 high voltage Ford MSG-425 EFI Diagnostic Manual TIP Active Genie part number 162067 Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 127: September

    Ford MSG-425 FPump motor high-side shorted to power EFI Diagnostic Manual (EDI part number Fpump relay coil short to power 1080030). Ford MSG-425 EFI Diagnostic Manual Genie part number 162067 Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 128 EFI Diagnostic Manual (EDI part number 1542 AUX analog PUD1 low 1080030). 1543 AUX analog PUD2 high Ford MSG-425 EFI Diagnostic Manual 1544 AUX analog PUD2 low Genie part number 162067 1545 AUX analog PUD3 high Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 129 Genie part number 162067 2122 FPP1 high voltage 2123 FPP1 low voltage 2125 FPP2 invalid voltage and FPP1 disagrees with IVS 2126 FPP1 higher than FPP2 2127 FPP2 low voltage 2128 FPP2 high voltage Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 130 Tach output short to power For further engine fault code troubleshooting and diagnostic information, refer to the Ford MSG-425 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425 EFI Diagnostic Manual Genie part number 162067 Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 131: Section 5 Schematics

    Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use. Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 132: Electrical Symbol Legend

    Gauge sending unit open normally closed Oil temperature switch Coolant temperature Oil pressure switch Control relay contact Diode starting aid, glow normally open switch - normally open normally closed normally open plug or flame ignitor Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 133: Hydraulic Symbols Legend

    3 way shuttle valve valve Solenoid operated Solenoid operated Counterbalance valve with 3 position, 4 way 2 position, 2 way solenoid 3 position, 4 way directional pressure and pilot ratio proportional directional valve valve valve Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 134: Electrical Component And Wire Color Legends

    Limit switch relay (lift/drive option) Secondary boom up CR76 Load sense aux recovery (AS models) LS18 CE limit switch CR51 Aircraft package (option) Gauge Battery Charge Indicator Engine oil pressure Engine coolant temp. Engine oil temp. Hour meter Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 135 Platform level up/down toggle switch TS60 Secondary boom up/down toggle switch TS61 Primary boom up/down toggle switch TS62 Turntable rotate toggle switch TS63 Primary boom extend/retract toggle switch TS64 Run/test toggle switch (Ford) TS74 Run/test toggle switch (Deutz) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 136 Red/White X105 ALC500 input/out connectors WH/BL White/Blue X106 ALC500 input/out connectors WH/BK White/Black X107 ALC500 input/out connectors WH/RD White/Red X108 ALC500 input/out connectors WH/YL White/Yellow X109 ALC500 input/out connectors YL/BK Yellow/Black X1-4 Circuit splice Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 137: Ford Engine Relay Layout

    3 Starter Relay 4 Starter - 20A 5 Empty 6 Fuse 1 - 10A 7 Fuse 2 - 5A 8 Fuse 3 - 10A 9 Fuse 4 - 15A 10 Fuse 5 - 15A Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 138: Engine Relay Layout - Deutz D 2.9 L4 And Perkins 404F-22

    F22B Glow plug 2 F22C ARD Glow plug Diode Alternator Ext. Relays CR1B Engine start Fuel, Alternator Ext. CR15A Glow plug 1 CR15B Glow plug 2 CR15C ARD Glow plug CR79 Burner air pump Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 139 September 2016 Service and Repair Manual Ford MSG-425 Engine Wire Harness...

  • Page 140: Ford Msg-425 Efi Engine Wire Harness

    Service and Repair Manual September 2016 Ford MSG-425 EFI Engine Wire Harness Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 141: Deutz D 2.9 L4 Engine Wire Harness

    September 2016 Service and Repair Manual Deutz D 2.9 L4 Engine Wire Harness Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 142 Service and Repair Manual September 2016 Deutz D 2.9 L4 Engine Wire Harness...
  • Page 143 September 2016 Service and Repair Manual Perkins 404F-22 Engine Wire Harness...

  • Page 144: Perkins 404F-22 Engine Wire Harness

    Service and Repair Manual September 2016 Perkins 404F-22 Engine Wire Harness Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 145: Electrical Schematic, Options (All Models)

    September 2016 Service and Repair Manual Electrical Schematic, Options (All Models) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 146 Service and Repair Manual September 2016 Electrical Schematic, Options (All Models)
  • Page 147 September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram, Options...

  • Page 148: Ground Control Box Terminal Strip Wiring Diagram, Options

    Service and Repair Manual September 2016 Ground Control Box Terminal Strip Wiring Diagram, Options Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 149: Platform Control Box Wiring Diagram, Options

    September 2016 Service and Repair Manual Platform Control Box Wiring Diagram, Options Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 150 Service and Repair Manual September 2016 Platform Control Box Wiring Diagram, Options...
  • Page 151 September 2016 Service and Repair Manual Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options...

  • Page 152: Wiring Diagram - Battery, Hydraulic Oil And Engine Oil Heater Options

    Service and Repair Manual September 2016 Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 153: Wiring Diagram, 2.2Kw Hydraulic Generator

    September 2016 Service and Repair Manual Wiring Diagram, 2.2kW Hydraulic Generator Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 154 Service and Repair Manual September 2016 Wiring Diagram, 2.2kW Hydraulic Generator...

  • Page 155: Hydraulic Schematics

    September 2016 Service and Repair Manual Hydraulic Schematic, 2WD Models...

  • Page 156: Hydraulic Schematic, 2Wd Models

    Service and Repair Manual September 2016 Hydraulic Schematic, 2WD Models Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 157: Hydraulic Schematic, 4Wd Models

    September 2016 Service and Repair Manual Hydraulic Schematic, 4WD Models Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 158 Service and Repair Manual September 2016 Hydraulic Schematic, 4WD Models...
  • Page 159 September 2016 Service and Repair Manual Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA)

  • Page 160: Electrical Schematic, Ford Msg-425 Efi Models (Ansi/Csa)

    Service and Repair Manual September 2016 Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 161 September 2016 Service and Repair Manual Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 162 Service and Repair Manual September 2016 Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA)
  • Page 163 September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)

  • Page 164: Ground Control Box Terminal Strip Wiring Diagram Ford Msg-425 Efi Models (Ansi/Csa)

    Service and Repair Manual September 2016 Ground Control Box Terminal Strip Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA) Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 165: Ground Control Box Switch Panel Wiring Diagram Ford Msg-425 Efi Models (Ansi/Csa)

    September 2016 Service and Repair Manual Ground Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 166 Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)
  • Page 167 September 2016 Service and Repair Manual Platform Control Box Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)

  • Page 168: Platform Control Box Wiring Diagram Ford Msg-425 Efi Models (Ansi/Csa)

    Service and Repair Manual September 2016 Platform Control Box Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 169 September 2016 Service and Repair Manual Platform Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 170 Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)
  • Page 171 September 2016 Service and Repair Manual Electrical Schematic, Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA)
  • Page 172 Service and Repair Manual September 2016 Electrical Schematic, Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 173 September 2016 Service and Repair Manual Electrical Schematic, Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 174 Service and Repair Manual September 2016 Electrical Schematic, Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA)
  • Page 175 September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA)

  • Page 176: Ground Control Box Terminal Strip Wiring Diagram - Deutz D2011 L03I Perkins 404D-22 Models (Ansi/Csa)

    Service and Repair Manual September 2016 Ground Control Box Terminal Strip Wiring Diagram Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 177: Ground Control Box Switch Panel Wiring Diagram - Deutz D2011 L03I Perkins 404D-22 Models (Ansi/Csa)

    September 2016 Service and Repair Manual Ground Control Box Switch Panel Wiring Diagram Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 178 Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA)
  • Page 179 September 2016 Service and Repair Manual Platform Control Box Wiring Diagram Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA)

  • Page 180: Platform Control Box Wiring Diagram - Deutz D2011 L03I Perkins 404D-22 Models (Ansi/Csa)

    Service and Repair Manual September 2016 Platform Control Box Wiring Diagram Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 181: Platform Control Box Switch Panel Wiring Diagram - Deutz D2011 L03I Perkins 404D-22 Models (Ansi/Csa)

    September 2016 Service and Repair Manual Platform Control Box Switch Panel Wiring Diagram Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 182: September

    Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA)
  • Page 183 September 2016 Service and Repair Manual Electrical Schematic, Deutz D 2.9 L4 Models (ANSI)
  • Page 184 Service and Repair Manual September 2016 Electrical Schematic, Deutz D 2.9 L4 Models (ANSI) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 185 September 2016 Service and Repair Manual Electrical Schematic, Deutz D 2.9 L4 Models (ANSI) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 186 Service and Repair Manual September 2016 Electrical Schematic, Deutz D 2.9 L4 Models (ANSI)
  • Page 187 September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram Deutz D 2.9 L4 Models (ANSI)

  • Page 188: Ground Control Box Terminal Strip Wiring Diagram Deutz D 2.9 L4 Models (Ansi)

    Service and Repair Manual September 2016 Ground Control Box Terminal Strip Wiring Diagram Deutz D 2.9 L4 Models (ANSI) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 189 September 2016 Service and Repair Manual Ground Control Box Switch Panel Wiring Diagram Deutz D 2.9 L4 Models (ANSI) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 190 Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram Deutz D 2.9 L4 Models (ANSI)
  • Page 191 September 2016 Service and Repair Manual Platform Control Box Wiring Diagram Deutz D 2.9 L4 Models (ANSI)

  • Page 192: Platform Control Box Wiring Diagram - Deutz D 2.9 L4 Models (Ansi)

    Service and Repair Manual September 2016 Platform Control Box Wiring Diagram Deutz D 2.9 L4 Models (ANSI) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 193 September 2016 Service and Repair Manual Platform Control Box Switch Panel Wiring Diagram Deutz D 2.9 L4 Models (ANSI) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 194 Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA)
  • Page 195 September 2016 Service and Repair Manual Electrical Schematic, Perkins 404F-22 Models (ANSI)

  • Page 196: Electrical Schematic, Perkins 404F-22 Models (Ansi)

    Service and Repair Manual September 2016 Electrical Schematic, Perkins 404F-22 Models (ANSI) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 197 September 2016 Service and Repair Manual Electrical Schematic, Perkins 404F-22 Models (ANSI) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 198 Service and Repair Manual September 2016 Electrical Schematic, Perkins 404F-22 Models (ANSI)
  • Page 199 September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram Perkins 404F-22 Models (ANSI)

  • Page 200: Ground Control Box Terminal Strip Wiring Diagram Perkins 404F-22 Models (Ansi)

    Service and Repair Manual September 2016 Ground Control Box Terminal Strip Wiring Diagram Perkins 404F-22 Models (ANSI) Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 201: Ground Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (Ansi)

    September 2016 Service and Repair Manual Ground Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (ANSI) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 202 Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (ANSI)
  • Page 203 September 2016 Service and Repair Manual Platform Control Box Wiring Diagram Perkins 404F-22 Models (ANSI)

  • Page 204: Platform Control Box Wiring Diagram Perkins 404F-22 Models (Ansi)

    Service and Repair Manual September 2016 Platform Control Box Wiring Diagram Perkins 404F-22 Models (ANSI) Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 205: Platform Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (Ansi)

    September 2016 Service and Repair Manual Platform Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (ANSI) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 206 Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (ANSI)
  • Page 207 September 2016 Service and Repair Manual Electrical Schematic, Ford MSG-425 EFI Models (AS)

  • Page 208: Electrical Schematic, Ford Msg-425 Efi Models (As)

    Service and Repair Manual September 2016 Electrical Schematic, Ford MSG-425 EFI Models (AS) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 209 September 2016 Service and Repair Manual Electrical Schematic, Ford MSG-425 EFI Models (AS) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 210 Service and Repair Manual September 2016 Electrical Schematic, Ford MSG-425 EFI Models (ANSI)
  • Page 211 September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram Ford MSG-425 EFI Models (AS)
  • Page 212 Service and Repair Manual September 2016 Ground Control Box Terminal Strip Wiring Diagram Ford MSG-425 EFI Models (AS) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 213 September 2016 Service and Repair Manual Ground Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (AS) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 214 Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (AS)
  • Page 215 September 2016 Service and Repair Manual Platform Control Box Wiring Diagram Ford MSG-425 EFI Models (AS)

  • Page 216: Platform Control Box Wiring Diagram - Ford Msg-425 Efi Models (As)

    Service and Repair Manual September 2016 Platform Control Box Wiring Diagram Ford MSG-425 EFI Models (AS) Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 217: Platform Control Box Switch Panel Wiring Diagram Ford Msg-425 Efi Models (As)

    September 2016 Service and Repair Manual Platform Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (AS) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 218 Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (AS)
  • Page 219 September 2016 Service and Repair Manual Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (AS)

  • Page 220: Electrical Schematic, Deutz 2011 L03I / Perkins 404D-22 Models (As)

    Service and Repair Manual September 2016 Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (AS) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 221 September 2016 Service and Repair Manual Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (AS) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 222 Service and Repair Manual September 2016 Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (AS)
  • Page 223 September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS)

  • Page 224: Ground Control Box Terminal Strip Wiring Diagram Deutz 2011 L03I / Perkins 404D-22 Models (As)

    Service and Repair Manual September 2016 Ground Control Box Terminal Strip Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS) Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 225: Ground Control Box Switch Panel Wiring Diagram Deutz 2011 L03I / Perkins 404D-22 Models (As)

    September 2016 Service and Repair Manual Ground Control Box Switch Panel Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 226 Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS)
  • Page 227 September 2016 Service and Repair Manual Platform Control Box Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS)

  • Page 228: Platform Control Box Wiring Diagram - Deutz 2011 L03I Perkins 404D-22 Models (As)

    Service and Repair Manual September 2016 Platform Control Box Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS) Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 229: Platform Control Box Switch Panel Wiring Diagram - Deutz 2011 L03I Perkins 404D-22 Models (As)

    September 2016 Service and Repair Manual Platform Control Box Switch Panel Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS) Part No. 1268548 Z-45/25 • Z-45/25J...

  • Page 230: September

    Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS)
  • Page 231 September 2016 Service and Repair Manual Electrical Schematic, Ford MSG-425 EFI Models (CE)

  • Page 232: Electrical Schematic, Ford Msg-425 Efi Models (Ce)

    Service and Repair Manual September 2016 Electrical Schematic, Ford MSG-425 EFI Models (CE) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 233 September 2016 Service and Repair Manual Electrical Schematic, Ford MSG-425 EFI Models (CE) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 234 Service and Repair Manual September 2016 Electrical Schematic, Ford MSG-425 EFI Models (CE)
  • Page 235 September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram Ford MSG-425 EFI Models (CE)
  • Page 236 Service and Repair Manual September 2016 Ground Control Box Terminal Strip Wiring Diagram Ford MSG-425 EFI Models (CE) Z-45/25 • Z-45/25J Part No. 1268548...
  • Page 237 September 2016 Service and Repair Manual Ground Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (CE) Part No. 1268548 Z-45/25 • Z-45/25J...
  • Page 238 Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (CE)
  • Page 239 September 2016 Service and Repair Manual Platform Control Box Wiring Diagram Ford MSG-425 EFI Models (CE)

  • Page 240: Platform Control Box Wiring Diagram - Ford Msg-425 Efi Models (Ce)

    Service and Repair Manual September 2016 Platform Control Box Wiring Diagram Ford MSG-425 EFI Models (CE) Z-45/25 • Z-45/25J Part No. 1268548...
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  • Page 242 Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (CE)
  • Page 243 September 2016 Service and Repair Manual Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (CE)

  • Page 244: Electrical Schematic, Deutz 2011 L03I / Perkins 404D-22 Models (Ce)

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  • Page 246 Service and Repair Manual September 2016 Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (CE)
  • Page 247 September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (CE)

  • Page 248: Ground Control Box Terminal Strip Wiring Diagram - Deutz 2011 L03I / Perkins 404D-22 Models (Ce)

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  • Page 249: Ground Control Box Switch Panel Wiring Diagram - Deutz 2011 L03I / Perkins 404D-22 Models (Ce)

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  • Page 250 Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (CE)
  • Page 251 September 2016 Service and Repair Manual Platform Control Box Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (CE)
  • Page 252 Service and Repair Manual September 2016 Platform Control Box Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (CE) Z-45/25 • Z-45/25J Part No. 1268548...

  • Page 253: Platform Control Box Switch Panel Wiring Diagram - Deutz 2011 L03I / Perkins 404D-22 Models (Ce)

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