Danfoss VLT 2010 Manual
  1. Manuals
  2. Brands
  3. Danfoss Manuals
  4. Inverter
  5. VLT 2010
  6. Manual

Danfoss VLT 2010 Manual

Vlt series 2000
Hide thumbs Also See for VLT 2010:
Table of Contents

Advertisement

Quick Links

Danfoss VLT 2010 Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VLT 2010 and is the answer not in the manual?

Questions and answers

Related Manuals for Danfoss VLT 2010

Summary of Contents for Danfoss VLT 2010

  • Page 1: Specification Chart

    Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

  • Page 2: Table Of Contents

    ® Series 2000 Table of Contents Page Specification Chart Installation Safety Dimensions Cooling Wiring Quick Setup Operation Programming Group 0 -- Operation and Display Group 1 -- Load and Motor Group 2 -- Reference and Limits Group 3 -- Functions and Timers Group 4 -- Inputs and Outputs Group 5 -- Serial Data Interface Group 6 -- Service and Display...

  • Page 3: Installation Safety

    (NEC) and local codes. ® Danfoss VLT and CE Marking ® Danfoss CE marks our VLT Adjustable Frequency Upon request we will issue a declaration of conformity to Drives (AFD) according to the Electro Magnetic the EMC and low-voltage directives. A manufacturer's...

  • Page 4: Dimensions

    Minimum space above and below the unit is 4 inches. Minimum space to the sides of the unit is 0 inches. 0.21 (5.5) (235) 10.2 (260) 0.17 (4.5) VLT 2010-2030 with module Single-phase, 220-240 V Three-phase, 208-240 V 0.21 (110) (5.5) (90) 0.29 (7.5) 0.43...
  • Page 5 ® Installation; Dimensions Series 2000 VLT 2020-2050 Three-phase, 380-415/460 V 0.21 (110) (5.5) VLT 2040-2050 Three-phase, 208-240 V (90) 0.29 (7.5) 0.43 (180) (11) NOTE: 0.21 13.2 Minimum space above and below the unit is 4 inches. (5.5) (335) Minimum space to the sides of the unit is 0 inches. 14.2 (360) 0.17...

  • Page 6: Cooling

    ® Series 2000 Installation; Cooling Mechanical Installation Minimum Clearance The VLT Series 2000 is cooled by natural or forced air 4 Inches convection. Therefore air must be able to pass freely (100 mm) under and over the unit The VLT adjustable frequency drive must be mounted on a flat vertical surface.

  • Page 7: Wiring

    ® Installation; Wiring Series 2000 CAUTION: The Electronic Thermal Relay (ETR) in UL listed VLT's It is the responsibility of the user or the person installing provides class 20 motor overload protection in the drive to provide proper grounding and branch circuit accordance with NEC in single motor applications, when protection for incoming power and motor overload.
  • Page 8 ® Series 2000 Installation; Wiring Typical Wiring Example LINE MOTOR BRAKE L1 L2 L3 PE 81 82 Tmax Three-phase connection LINE L1 L2 L3 PE Single-phase connection Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 9: Quick Setup

    ® Installation; Quick Setup Series 2000 Quick Setup If you know how to operate the VLT Series and and are If you are not familiar with the VLT Series Adjustable familiar with the menus and parameters, go directly to the Frequency Drive refer first the Operation section of this How to Program section of this manual.

  • Page 10: Operation

    Series 2000 Operation VLT Control Panel All Danfoss VLT Series 2000 AC drives utilize the same control card throughout the entire HP range. The VLT control panel consists of a keyboard and a display. The keyboard is used for two purposes: local control and 60 Hz programming.
  • Page 11 ® Series 2000 Operation Programming Keys – keys are used for scrolling through is used to enter MENU MODE from either DATA Menu Groups, Parameters and Data Value selections. Additionally MODE or DISPLAY MODE. MENU is also used for entering these keys are used for speed up and down when operating a specific group of parameters.
  • Page 12 ® Series 2000 Operation The parameter number consists of three digits as shown. Parameter Numbering The left digit indicates the Group, and the two digits at the right specify the parameter number in the specific Group. Moving through the Program To travel through the available Groups, use the After the first power up, the drive is in DISPLAY MODE.
  • Page 13 ® Series 2000 Operation Operational Modes Display Mode Shows value and unit — 15.0 Hz FREQUENCY Defines the display — — Direction of rotation Status, and source of control — RUN OK LOCAL. — Setup number Menu Mode 0.0 Hz Parameter number flashes —...
  • Page 14 ® Series 2000 Operation From any state The figure below shows how to switch Menu Data between the different groups. From any state Display Mode 60 Hz Menu Mode Alarm Mode 0000000000000060 USE±000000000015 Stop Menu Grou Group Reset Menu – –...

  • Page 15: Programming

    ® Series 2000 Programming Group 0 -- Operation and Display 002 Setup Copy ((MENU SET COPY) Value 000 Language (LANGUAGE) No copying (DO NOT COPY) Value: Copy setup 1 to 2 (COPY 1 TO 2) English (ENGLISH) Copy to 2 to 1 (COPY 2 TO 1) German (DEUTSCH) Copy from fact.
  • Page 16 ® Series 2000 Programming 004 Local Reference (LOCAL SPEE) 010 Local Reference (LOC REFERE) Value: Value: 0 to f Disable (DISABLE) Enable (ENABLE) Function: Enable and save (ENABLE AND SAVE) You choose Local reference if you want to set the speed Function: (frequency) via the control panel.

  • Page 17: Group 1 -- Load And Motor

    ® Series 2000 Programming Group 1 -- Load and Motors 103 (continued) Description: 101 Speed Control (SPEED CONT) Check the rated motor power on the motor nameplate. If it Value: is not equal to the nominal horsepower rating on the drive Open loop (OPEN LOOP) nameplate, select the most appropriate size (1 HP = 0.746 Slip comp.
  • Page 18 ® Series 2000 Programming 107 Motor Current (MOTOR CURR) 110 Start Compensation (START COMP) Value: Value: 0.00 - 99 V/A MAG (par. 108) VLT, MAX (par. 209) Function: Function: It is important to specify the rated motor current because it Using this parameter you acn make a load dependent is used in part to calculate torque and thermal motor torque adaptation.
  • Page 19 ® Series 2000 Programming 112 Slip Compensation (SLIP COMP.) 120 Control Range (CONTRL RAN) Value: Value: 0.0 - 20 Hz 0 to 100% 100% Function: Function: Slip Compensation increases the output frequency and The regulator range (bandwidth) limits the output from the voltage of the VLT adjustable frequency drive with an PID controller as a % of f increasing load to compensate for the motor's increasing...
  • Page 20 ® Series 2000 Programming 125 Feedback Factor (FEEDBACK F) Value: 0 to 500% 100% Function: The feedback factor is used if the transmitter cannot be selected optimally for the scale range of the setpoint. Description of choice: This parameter is only used if the feedback signal in parameter 114 is not of a suitable level.

  • Page 21: Group 2 -- Reference And Limits

    ® Series 2000 Programming Group 2 -- References and Limits 203 Jog Frequency (JOG FREQUE) Value: 200 Frequency Range (FREQUE RANGE) 0.0 to f 10 Hz Value: Function: 0 to 120 Hz The jog frequency is the fixed output frequency at which the 0 to 500 Hz drive runs when the jog function is activated.
  • Page 22 ® Series 2000 Programming 208 Digital Reference 4 (REF. 4 DIG) 210 Warning: Low Frequency (LO FREQ. W) Value: Value: -100.00% - +100.00% 0 % of f 0 to 500 Hz 120 Hz MAX - Function: Function: The digital speed references are generated internally in the Set the low frequency (f ) at which the warning is to unit and presented as a percentage of the difference...
  • Page 23 ® Series 2000 Programming 230 Digital Speed Up/Down (DIG. SPEED UP/DOWN) 216 Decel (ramp-down) Time (RAMP DOWN) Value: Value: Disable (DISABLE) 0.1 to 800 sec. Enable (ENABLE) Function: Enable and Save (ENABLE and SAVE) Using this parameter you can record the required Function: deceleration time from rated output frequency to 0 Hz.

  • Page 24: Group 3 -- Functions And Timers

    ® Series 2000 Programming Group 3 -- Functions and Timers 308 DC Brake Voltage (DC-BRK VOL) Value: 300 Brake Function (START FREQ) 0 to 50 V 10 V Value: Function: Not Applied (NOT APPLIED) Using this parameter you can record the DC brake voltage Applied (APPLIED) for the motor.
  • Page 25 ® Series 2000 Programming 310 Trip Delay at Current Limit (TRIP DLY@C) Value: 0 to 60 secs. Infinite at 61 Function: Using this parameter you can record how long the current limit may be active before trip. Description: Record the delay time. ∆...

  • Page 26: Group 4 -- Inputs And Outputs

    ® Series 2000 Programming Group 4 -- Inputs and Outputs [7] Motor Coasting and Start : 24 V applied to terminal 18 makes the motor ramp up to the set reference.. 402 Terminal 18 (TERMINAL 18 START) 0 V applied to terminal 18 sets the motor coasting, running Value: freely until it stops.
  • Page 27 ® Series 2000 Programming 404 Terminal 27 Stop (INPUT 27) 405 Terminal 29 Jog (TERMINAL 29 JOG) Value: Value: Motor Coasting Stop (MTR. COAST) Jog (JOG) Quick-Stop (Q-STOP) Start (START) DC Braking (DC-BRAKE) Digital Reference (DIGITAL REF.) Reset and Motor Coasting (RST & COAST) Pulse Input, 100 Hz (PULSES 100 Hz) Stop (STOP=PRESS) Pulse Input, 1 KHz (PULSES 1 KHz)
  • Page 28 ® Series 2000 Programming Connection example where the signal is active high: 408 Terminal 46 Output (TERMINAL 46 OUTPUT) Value: Unit Ready (UNIT READY) = 600 Unit Ready Remote Control (UNT RDY RCTL) Enabled not Warning (ENABLED no WR) = 40mA Running (RUNNING) Running, no warning (RUNNING noWR) Running in range, no warning (RUNinRANGE)
  • Page 29 ® Series 2000 Programming 409 Terminal 01 Relay Output (RELAY 01) 412 Terminal 53 Analog Input Voltage Value: (INPUT #53) Value: Unit ready (UNIT READY) Unit ready - remote control (UNT RDY RCTL) No Function (NO FUNCTION) Enabled no warning (ENABLED noWR) 0 to 10 V (0 to 10 V DC) Running (RUNNING) 10 to 0 V (10 to 0 V DC)

  • Page 30: Group 5 -- Serial Data Interface

    ® Series 2000 Programming Group 5 -- Serial Data Interface 501 Bits/Sec. Baud Rate (BAUD RATE) Value: 500 Address (ADDRESS) 300, 600, 1200 1200 Value: Function: 01 to 99 (echo) Using this parameter you can set the speed at which a 101 to 199 character is transmitted via the RS 232 port.
  • Page 31 ® Series 2000 Programming 502 Data Read-Out (DATA READOUT) continued 503 Coasting (COAST) [15] Warning parameter messages: Value: Frequency low re; parameter 210 value: 32768 Digital (DIGITAL) Frequency high re; parameter 211 value: 16384 Bus (BUS) Current limit, re; power section value: 8192 Logical and (AND) Key blocked...
  • Page 32 ® Series 2000 Programming When using Logical and Bus values in parameters 503-510, Description: the digital control terminals are either dependent on or In parameters 503 to 510 you can choose to control the overruled by the bus commands. VLT adjustable frequency drive via the control unit's 507 Direction of Rotation (DIRECTION) terminals (digitally) and or via the bus.
  • Page 33 VLT and a PC. Communication takes place by The communication takes place in the following way: means of a protocol specified by Danfoss, and using the echo function (parameter 500) you can connect several VLT adjustable frequency drives.
  • Page 34 ® Series 2000 Programming Byte 1: Byte 5 through 8: Start byte, which in this case must be the character Control and status words, used to send commands to the "<" (ASCII: 60). frequency converter and to send status from the frequency converter to the master.
  • Page 35 ® Series 2000 Programming VLT Status The four control and status bytes are used to send control commands to the adjustable frequency drive when the telegram is sent from the master and to send status from the VLT to the master when the telegram is returned from the VLT adjustable frequency drive.
  • Page 36 ® Series 2000 Programming VLT Control Commands OFF 1: Makes a normal ramp stop of the motor and opens the relay output of the VLT (relay off). The four control and status bytes are used to send control OFF 2: Makes a motor coast and opens the relay output commands to the VLT adjustable frequency drive when the (relay off) telegram is sent from the master, and to send status from...

  • Page 37: Group 6 -- Service And Display

    ® Series 2000 Programming Group 600 -- Service and Diagnostics 606 Total Operation Hours (TOTAL OP HRS) Description: See parameter 610. 607 Running Hours (RUNNING HRS) Description: See parameter 610. 608 Number of Power-ups (NO POWER) Description: See parameter 610. 609 Number of Over-temperature (NO OVERTE) Description: See parameter 610.

  • Page 38: Status Messages

    ® Series 2000 Programming Status Messages RUN OK (LOCAL) UNIT READY (LOCAL) Unit is running on reference. Control card and power section are powered up and OK. JOGGING (LOCAL) When the adjustable frequency drive's output RAMPING (LOCAL) frequency is reduced more quickly than the motor speed (due to inertia) can be changed, the motor If the warning OVERVOLTAGE is displayed when will act as a generator.

  • Page 39: Warning Messages

    ® Series 2000 Programming Warning Messages Messages Caused by Consequence Reset CURRENT LIMIT Over load VLT decreases speed VOLTAGE HIGH Regenerative motor operation or The power section of the VLT supply voltage too high stops within 5 sec. VOLTAGE LOW Missing phase or low supply The power section of the VLT stops within 5 sec.

  • Page 40: Motor Coil And Filter Options

    Appendix; Options Appendix VLT 2000/2000 PACK, Motor Coil and Filter Options 1Ø / 3Ø (1 x 220-240 V / 3 x 208-240 V) 3Ø (3 x 208-240 V) VLT 2010 VLT 2015 VLT 2020 VLT 2030 VLT 2040 VLT 2050...

  • Page 41: Pi Regulation

    Appendix; PI Regulation The following instructions will enable quick and easy set- Parameter 120: up of the PI regulation and associated parameter Controls the bandwidth of the output from PID controller. settings. Detailed information about each parameter can Set at 100%. be found in the parameter section of this manual.
  • Page 42 Appendix; PI Regulation Example: Example: The set-point is 40%, and the min. speed is 50%. A pressure transmitter has range of 0-10 bar. A set-point of 4 bar is required. 1. Selecting a new set-point. Choose a value that will Set-point = 4/10 x 100 = 40% raise the set-point about 10% higher than the min.
  • Page 43 Appendix; PI Regulation External Setpoint For inverse control; modification of the setpoint and feedback signal is required. Link Start/Stop Parameter 402 (start) Example: A transmitter has a 0-15 foot span equal to 0-20mA. The PID set-point must be set at 12 feet for inverse control. •...
  • Page 44 Appendix; PI Regulation External Manual Control Over-ride • Parameter 315; Set the motor thermal overload It is often necessary to run the machine manually for protection to trip 2. maintenance reasons. Manual control can be carried out manually from the •...
  • Page 45 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 46 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 47 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

This manual is also suitable for:

Vlt 2030Vlt 2020Vlt 2050

Table of Contents

Save PDF