Ricoh D146 Service Manual
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D146/D147/D148/D149/D150
SERVICE MANUAL

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Summary of Contents for Ricoh D146

  • Page 1 D146/D147/D148/D149/D150 SERVICE MANUAL...
  • Page 3 It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Americas Corporation and its member companies. NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF RICOH AMERICAS CORPORATION.
  • Page 4 Ricoh Technical Training Program. Untrained uncertified users utilizing information contained in this service manual to repair or modify Ricoh equipment risk personal injury, damage to property or loss of warranty protection. Ricoh Americas Corporation...
  • Page 5 INSTALLATION R E V I S I O N H I S T O R Y P ag e Dat e Ad d e d/ U pda t ed / Ne w 45 ~ 46 3/11/2014 Caster Table Type M3 81 ~ 82 12/23/2014 Internal shift tray...
  • Page 6: Installation Requirements

    (D135 for NA can be installed only up to 2,500m (8,202 ft.)) 4. Place the main machine on a strong and level base. Inclination on any side should be no more than 5 mm (0.2"). Do not place the machine where it may be subjected to strong vibrations. D146/D147/D148/D149/D150...
  • Page 7: Machine Level

    Right to left: Within 5 mm (0.2") 2.1.3 MACHINE SPACE REQUIREMENTS Left Over 100 mm (3.9") Rear Over 100 mm (3.9") Right Over 100 mm (3.9") Front Over 750 mm (29.5") Put the machine near the power source with the clearance shown above. D146/D147/D148/D149/D150...
  • Page 9 Installation Requirements 2.1.4 MACHINE DIMENSIONS 1210 mm 1589.5 mm 1030 mm 1249.5 mm 180 mm 340 mm 247 mm 662.5 mm 783 mm 587 mm D146/D147/D148/D149/D150...
  • Page 10: Power Requirements

    Do not use an outlet extension plug or cord. · Ground the machine. Input voltage level Power supply Permissible voltage Destination Rated current consumption voltage fluctuation Imaging: 108V(120V-10%) to 138V(127V+8.66%) 120 to 127V 12A or more Motions: 102V(120V-15%) to 138V(127V+8.66%) Imaging: ±10% 220 to 240V Motions: ±15% D146/D147/D148/D149/D150...
  • Page 11: Main Machine Installation

    You need the optional paper tray unit or the tandem LCT if you want to install the finisher D686, D687, D688 or D689) or side LCT (D696). The punch unit is for 1000-sheet booklet finisher (D686), 1000-sheet finisher (D687), 2000-sheet booklet finisher (D688) and 3000-sheet finisher (D689). D146/D147/D148/D149/D150...
  • Page 12 Main Machine Installation 2.2.2 ACCESSORY CHECK Q’ty Description D146/D147 D148/ D149/ D150 Power Supply Cord (NA) Operation Instructions CD-ROM - Driver (NA) CD-ROM - Driver CD-ROM - OI Sheet - 20 Languages (CHN) Seal - 20 Languages Holder PCU Cover...
  • Page 13 · When you lift the machine, hold the correct parts, as shown in the diagram below. · Do not lift by holding the scanner unit, etc., because this might deform the machine or break the exterior covers D146/D147/D148/D149/D150...
  • Page 14 SPDF. Make sure to remove the cardboard stabilizer shown below. If you do not, JAM 27 or JAM 64 may occur when printing out onto B4, DLT, or SRA3 sized paper in duplex mode. D146/D147/D148/D149/D150...
  • Page 15 3. Remove the paper size decal [A] on the exposure glass. 4. Pull out the 1st paper feed tray, and remove the orange tape and retainers. 5. Pull out the 2nd paper feed tray, and remove the orange tape and retainers. 6. Remove the scanner support [A]. D146/D147/D148/D149/D150...
  • Page 16 Main Machine Installation 7. Open the front cover, and store the scanner support in the storage location [A]. · The factory setting sheet is kept in the position [A]. 8. Remove the PCDU [A]. ( ×4, ×4) D146/D147/D148/D149/D150...
  • Page 17 10. Remove the orange tapes [A]. · When removing the orange tapes, remove the orange tapes one by one without removing the preset seal as shown below. 11. Remove the preset seal [A] in the direction of the blue arrow. 2-11 D146/D147/D148/D149/D150...
  • Page 18 12. Return the PCDU to its original position, and connect the harnesses (4 for each unit). · When you return the PCDU to its original position, check the color (engraving), and set each color unit in the right position. 13. Attach the PCDU front cover [A] with the screws provided (3×10) [B]. ( ×4) D146/D147/D148/D149/D150...
  • Page 19 Also, hook the harness in two places [A]. 14. Rotate the ITB contact/separation lever [A] clockwise, and set it to the position in the following picture. 15. Attach the ITB unit front cover [A] with the screw provided (3×8) [B]. 2-13 D146/D147/D148/D149/D150...
  • Page 20 If the protective sheet remains in the SPDF, a paper jam will be detected. Toner bottle installation 1. Open the front cover. 2. Shake the toner bottle (Bk) 5 to 6 times. 3. Remove the toner bottle protection cap [A]. D146/D147/D148/D149/D150...
  • Page 21 4. Push the toner bottle into the machine slowly. 5. Set the toner bottles (Y, M, C) in the same way. 6. Close the front cover. · When the power is turned on, it will fill up for the first time in about 5 minutes. 2-15 D146/D147/D148/D149/D150...
  • Page 22 LCT. Keep these decals for use with these optional units. Connecting the power cord · Do not use any connectors other than the power cord provided. Also, do not use an extension cord. 1. Connect the power cord to the machine. D146/D147/D148/D149/D150...
  • Page 23 The machine contains the Security functions (Data Overwrite Security and HDD Encryption unit) built into the controller board. If you are installing a new machine, it is recommended to activate the Data Overwrite Security and HDD Encryption unit by selecting "Format All Data" from “System Settings” on the operation panel. 2-17 D146/D147/D148/D149/D150...
  • Page 24 If any of these settings is at a factory default value, tell the customer these settings must be changed before you do the installation procedure. 2. Make sure that “Admin. Authentication” is on. [System Settings] -> [Administrator Tools] -> [Administrator Authentication Management] -> D146/D147/D148/D149/D150...
  • Page 25 8. Exit the User Tools mode. This icon is lit when there is temporary data to be Icon [1] overwritten, and blinks during overwriting. This icon is lit when there is no temporary data to be Icon [2] overwritten. 2-19 D146/D147/D148/D149/D150...
  • Page 26 4. Turn off the main power switch. Enable Encryption Setting: 1. Press the [User tools/Counter] key. 2. Press [System Settings]. 3. Press [Administrator Tools]. 4. Press [Machine Data Encryption Settings].If this item is not visible, press [Next] to display more settings. 5. Press [Encrypt]. D146/D147/D148/D149/D150...
  • Page 27 To carry over only the machine settings data, select [File System Data Only]. To reset all of the data, select [Format All Data]. 2. The following message will be displayed. Press the [Start] key to print the encryption key for safe keeping. 3. Press [Exit] to remove the following message. 2-21 D146/D147/D148/D149/D150...
  • Page 28 7. "Memory Conversion complete. Turn the main power switch off" is displayed as below. Then turn the main power switch off and on. 8. Then initial operation display appears again. After this step, HDD data encryption has already been completed. D146/D147/D148/D149/D150...
  • Page 29 Check the Encryption Settings 1. Press the [User tools/Counter] key 2. Press [System Settings]. 3. Press [Administrator Tools]. 4. Press [Machine Data Encryption Settings]. 5. Please confirm whether the encryption has been completed or not on this display. 2-23 D146/D147/D148/D149/D150...
  • Page 30 If this item is not visible, press [Next] to display more settings. 1. Press [Print Encryption Key]. Encryption key sample The encryption key is printed out as a sheet of paper like the example shown above. Please instruct the customer to keep it in a safe place. D146/D147/D148/D149/D150...
  • Page 31: Moving The Machine

    2. The result can be checked with SP2-194-007 (MUSIC Execution Result Execution Result) (0:Succeed, 1:Fail). · Also, results for each color can be checked with SP2-194-010 to 013. · Make sure that the side fences in the trays are correctly positioned to prevent color registration errors. 2-25 D146/D147/D148/D149/D150...
  • Page 32 1. Remove the orange tape and retainers. 2. Remove the items provided (fixing screws, etc.) from the package. Holding the grips on the machine, align it with the locating pin [A], and place the machine on the paper feed unit. D146/D147/D148/D149/D150...
  • Page 33 4. Using securing bracket as a screwdriver, fix the machine to the feed unit (spring washer: screw: M4×10: 1). 5. Attach the securing brackets [A] to two positions on the left and right at the rear of the machine (screws: 1 each). 2-27 D146/D147/D148/D149/D150...
  • Page 34 [A]: Tray number decal [B]: Paper size decal · The tray number decal and paper size decal are packaged together with the machine. 8. Lock the casters of the paper feed unit. 9. Connect the power cord to the machine. D146/D147/D148/D149/D150...
  • Page 35 11. Set the paper, and check that the paper size set in the paper feed tray is displayed on the operation panel. 12. Adjust the registration for the paper feed unit. SP1-002-004 (Side-to-Side Registration Paper Tray 3) SP1-002-005 (Side-to-Side Registration Paper Tray 4) 2-29 D146/D147/D148/D149/D150...
  • Page 36 1. Remove the orange tape and retainers. 2. Remove the items provided (fixing screws, etc.) from the package. 3. Holding the grips on the machine, align it with the locating pin [A], and place the machine on the paper feed unit. D146/D147/D148/D149/D150...
  • Page 37 5. Using a securing bracket as a screwdriver, fix the machine to the feed unit (spring washer: screw: M4×10: 1). 6. Attach the securing brackets [A] to two positions on the left and right at the rear of the machine (screws: 1 each). 2-31 D146/D147/D148/D149/D150...
  • Page 38 10. Turn the power switch ON. 11. Set the paper, and check that the paper size set in the paper feed tray is displayed on the operation panel. 12. Adjust the registration for the paper feed unit. SP1-002-004 (Side-to-Side Registration Paper Tray 3) D146/D147/D148/D149/D150...
  • Page 39 1. Remove the orange tape and retainers. 2. Remove the items provided (fixing screws, etc.) from the package. 3. Holding the grips on the machine, align it with the locating pin [A], and place the machine on the paper feed unit. 2-33 D146/D147/D148/D149/D150...
  • Page 40 5. Using a securing bracket as a screwdriver, fix the machine to the feed unit (spring washer: screw: M4×10: 1). 6. Attach the securing brackets [A] to two positions on the left and right at the rear of the machine (screws: 1 each). D146/D147/D148/D149/D150...
  • Page 41 [A]: Tray number decal [B]: Paper size decal · The tray number decal and paper size decal are packaged together with the machine. 9. Lock the casters of the paper feed unit. 10. Connect the power cord to the machine. 2-35 D146/D147/D148/D149/D150...
  • Page 42: Changing The Paper Size

    The paper size can be changed to A4 or LT. 1. Pull out the left tray and right tray. 2. Right tray side fence (front), [A], right tray side fence (rear) [B] and right tray end fence [C] ( ×3) D146/D147/D148/D149/D150...
  • Page 43 LCIT PB3170 3. Attach the fences to the required position (A4 or LT). 4. Make sure that the spring [A] is attached. 5. Left tray side fence (front) [A] and left tray side fence (rear) [B] ( ×2) 2-37 D146/D147/D148/D149/D150...
  • Page 44 LCIT PB3170 6. Attach the fences to the required position (A4 or LT). [A]: A4 position (Holes are visible) [B]: LT position (Holes are hidden) 7. Set the SP SP5-181-007 0: A4, 1: LT D146/D147/D148/D149/D150...
  • Page 45 Before installing this option, first attach the “Paper Feed Unit PB3160” or “LCIT PB3170”. · 1. Remove the orange tape and retainers. 2. Remove the enclosed items (fixing screws, etc.). 3. Covers on the right of the paper feed table (8). 2-39 D146/D147/D148/D149/D150...
  • Page 46 4. Attach the connecting pins [A] to the front and rear on the right of the paper feed table. 5. Attach the brackets [A], [B] at the positions of the connecting pins ( ×4). 6. Paper feed table rear covers [A] ( ×2). D146/D147/D148/D149/D150...
  • Page 47 LCIT RT3030 7. Clamp the harness [A]. 8. Clamp the harness 9. Attach the paper feed table rear cover. 10. Attach the hook of the side LCT to the bracket. 2-41 D146/D147/D148/D149/D150...
  • Page 48 LCIT RT3030 11. Connect the cable [A] of the side LCT to the machine ( ×1). 12. Attach the cable cover [A] ( ×1). 13. Push the side LCT towards the machine. D146/D147/D148/D149/D150...
  • Page 49 1. Remove the upper screw at the front side fence, and after setting the side fence to the position of the paper (outer: A4 LEF, center: LT LEF, inner: B5 LEF), tighten the screw that was removed. 2. Also change the rear side fence to the same size position. 2-43 D146/D147/D148/D149/D150...
  • Page 50 LCIT RT3030 3. Change the paper size according to the new side fence position. SP5-181-017 (Size Adjust LCT) 0: A4, 1: LT, 2: B5 D146/D147/D148/D149/D150...
  • Page 51 If it is installed when the power is on, it will result in an electric shock or malfunction. · Be sure to join the machine and caster table to prevent equipment from falling over. · If it is not joined, the machine will move or fall over, which will result in an injury. 2-45 D146/D147/D148/D149/D150...
  • Page 52 4. Using a securing bracket, fix the machine to the paper tray unit (spring washer : screw: M4×10: 1). 5. Attach the securing brackets [A] at 2 positions to left and right at the rear of the machine (screws: 1 each). 6. Return the paper feed tray to the machine. D146/D147/D148/D149/D150...
  • Page 53 Platen Cover PN2000 2.8 PLATEN COVER PN2000 2.8.1 ACCESSORY CHECK Check that you have the accessories indicated below. Description Q’ty Platen Cover Platen Sheet Feeler Guide Stepped Screw 2-47 D146/D147/D148/D149/D150...
  • Page 54 2. Install the feeler guide [A]. 3. Install the platen cover [A]. 4. Place the platen sheet [A] on the exposure glass. 5. Line up the rear left corner of the platen sheet flush against corner [B] on the exposure glass. D146/D147/D148/D149/D150...
  • Page 55 Platen Cover PN2000 6. Close the platen cover. 7. Open the platen cover. 8. Press the surface of the platen sheet gently to fix it on the platen cover securely. 2-49 D146/D147/D148/D149/D150...
  • Page 56 ARDF DF3090 2.9 ARDF DF3090 2.9.1 ACCESSORY CHECK Check the quantity and condition of the accessories against the following list. Q’ty Description ARDF Screw Knob Screw Stud Screw (Small) Stud Screw (Large) Attention Decal – Top Cover D146/D147/D148/D149/D150...
  • Page 57 5. Secure the ARDF with the two knob screws [C]. 6. Align the rear left corner of the platen sheet [A] with the corner [B] on the exposure glass. 7. Close the ARDF. 8. Open the ARDF and check that the platen sheet is correctly attached. 2-51 D146/D147/D148/D149/D150...
  • Page 58 10. Slide the stamp holder [A] out and install the stamp cartridge in it, if necessary. · After the stamp installation, be sure to slide the holder in correctly. If not, jam detection (J001) will occur. 11. Attach the decals [A] [B] to the top cover as shown. Choose the language that you want. D146/D147/D148/D149/D150...
  • Page 59 ARDF DF3090 12. Scanner rear cover [A] ( ×3) 13. Connect the harness [A]. 14. Attach the bracket [A] ( ×1) 15. Fasten the grounding wire [A] ( ×1) 2-53 D146/D147/D148/D149/D150...
  • Page 60 When feeding thin paper, adjust the sliding tray to the point shown below [A]. When feeding normal paper, adjust the sliding tray to the point shown below [B]. If not, it may cause problems as follows: · Original jam · Original curl · Originals cannot be stacked neatly D146/D147/D148/D149/D150...
  • Page 61 SPDF DF3080 2.10 SPDF DF3080 2.10.1 ACCESSORY CHECK Description Q’ty Remarks TAPPING SCREW:3×6 CLAMP:LWS-0711A FERRITE CORE:K3 NF-70-A(N)BK0 FERRITE CORE:K3 NF-75(N)BK0 SCREW:HINGE:INNER BACK BCU:TYPE-H1:ME-C1E:ASS'Y PCB:IMAGE PROCESSING UNIT:TYPE-S1MD-SUB BRACKET:1PASS:ADF BRACKET:IPU_SUB FULL DUG POINT SCREW:FIX:HINGE DECAL:SET:ORIGINAL TABLE DECAL::ORIGINAL:DOM 2-55 D146/D147/D148/D149/D150...
  • Page 62 Attaching the SPDF 1. Place the unit on the machine temporarily, and remove the orange tape and shipping retainers. 2. Remove the items in the package (boards, fixing screws, etc.). 3. Attach the 2 stepped screws [A] to the machine. D146/D147/D148/D149/D150...
  • Page 63 SPDF DF3080 4. Align the hinges of the SPDF with the stepped screws, and attach them by sliding them in. 5. Fix the SPDF to the machine (coin screws×2) 2-57 D146/D147/D148/D149/D150...
  • Page 64 6. Release the lever [A], open the pressure plate sheet [B], gently remove the protective sheet [C], and shut the pressure plate sheet. 7. Remove the filament tape [D]. 8. Remove the platen sheet [A], and set it on the exposure glass. Align it with the left scale and rear scale of the printer. D146/D147/D148/D149/D150...
  • Page 65 SPDF DF3080 9. Close the SPDF slowly, and attach the platen sheet and SPDF. Attaching the Sub IPU / Replacing the BCU 1. Controller cover [A] ( ×4) 1. Rear cover [A] ( ×4) 2-59 D146/D147/D148/D149/D150...
  • Page 66 SPDF DF3080 2. Scanner rear cover [A] ( ×3) 3. Scanner rear small cover [A] ( ×2) 4. Bracket [A] ( ×2) D146/D147/D148/D149/D150...
  • Page 67 SPDF DF3080 5. Attach the 2 clamps to the bracket provided. 6. Attach the bracket [A] to the frame ( ×2) 7. Retaining bracket [A] ( ×1) 8. Pull out the connector [A] of the scanner cable. 2-61 D146/D147/D148/D149/D150...
  • Page 68 9. Attach the provided ferrite core [A] to the scanner cable. 10. Attach the provided bracket [A] to the IPU board ( ×1) 11. Attach the IPU sub board [A], and insert the connector of the scanner cable ( ×3) D146/D147/D148/D149/D150...
  • Page 69 BCU board in the accessories. · Remove it with the knob screwdriver or tweezers so as not to bend the terminals of the EEPROM. · Attach the EEPROM with the correct orientation so that the depression [C] is up. 2-63 D146/D147/D148/D149/D150...
  • Page 70 13. Attach the bracket [A] of the CIS image cable to the frame, insert the connector [B] in the SIO, and attach an earth wire [C] ( ×2) 14. Attach the bracket [A] of the I/F cable to the bracket attached in Step 16 ( ×1) 15. Attach the ferrite core [A] provided to the I/F cable. D146/D147/D148/D149/D150...
  • Page 71 17. Attach the bracket that was removed in step 17. 18. Attach the cable via four clamps. 19. Attach the scanner rear small cover, the scanner rear cover, the rear cover, and the controller cover. 20. Attach the decals: “Original” [A] and “Original table set” [B]. 2-65 D146/D147/D148/D149/D150...
  • Page 72 SP6-006-002: ADF Adjustment Side-to-Side Regist: Rear 2. If there is skew, loosen the fixing screw [A] and swivel the SPDF slightly to the left or right. Then tighten screw [A] and make a test copy to check that there is no skew. D146/D147/D148/D149/D150...
  • Page 73 SPDF DF3080 2-67 D146/D147/D148/D149/D150...
  • Page 74 If it is installed when the power is on, it will result in an electric shock or a malfunction. The bridge unit cannot be used together with the ”Internal Shift Tray SH3070” or “Side · Tray Type M3”. To use together with the “1 Bin Tray BN3110”, attach the “1 Bin Tray BN3110” first before · D146/D147/D148/D149/D150...
  • Page 75 2. Remove the enclosed items (fixing screws, etc.). 3. Paper output tray [A]. 4. Connector cover [A]. 5. Open the front cover. 6. Upper left cover ( ×1). · The screw removed is used again in step 13. 2-69 D146/D147/D148/D149/D150...
  • Page 76 Remember that there is a tab at the positions in the blue circles. 9. Attach the bracket [A] ( ×1). 10. Attach the main power switch cover, and close the duplex unit. 11. Attach the bridge unit to the machine ( ×2, left rear is a knob screw [A]). D146/D147/D148/D149/D150...
  • Page 77 Bridge Unit BU3070 12. Close the bridge unit right cover. 13. Attach the upper left cover provided. 14. Referring to the finisher's installation procedure, attach the L type connecting bracket [A]. 2-71 D146/D147/D148/D149/D150...
  • Page 78 Bridge Unit BU3070 15. After the finisher is installed, turn the power switch ON. 16. Check that the finisher can be selected at the operation panel. D146/D147/D148/D149/D150...
  • Page 79 1. Remove the orange tape and shipping retainers. 2. Remove the enclosed items (fixing screws, etc.). 3. Open the right cover. 4. Main power switch cover [A] ( ×1). · Remember that there is a tab at the positions in the blue circles. 2-73 D146/D147/D148/D149/D150...
  • Page 80 1 Bin Tray BN3110 5. Paper output tray [A]. 6. Open the front cover. 7. Upper left cover [A] ( ×1). 8. Left rear cover [A] ( ×2). D146/D147/D148/D149/D150...
  • Page 81 1 Bin Tray BN3110 9. Inverter tray [A], tray support rod cover [B] ( ×1). 10. Paper output cover [A] ( ×1). 11. Attach the gear [A] provided. 2-75 D146/D147/D148/D149/D150...
  • Page 82 12. Attach the 1 bin tray unit [A] ( ×1, ×2). · Take care that the harness is not trapped between the 1 bin tray unit and the machine frame. 13. Attach the harness provided. 14. Attach the tray support bar unit [A] ( ×1). D146/D147/D148/D149/D150...
  • Page 83 Take out the harness attached in the previous step from the position in the blue circle. 15. Hook the 1 bin tray [A] to the 1 bin tray unit, aligning the positions in the blue circles. 16. Connect the harness to the 1 bin tray, and bring it around. 2-77 D146/D147/D148/D149/D150...
  • Page 84 18. Attach the left rear cover, upper left cover and main power switch cover, and close the duplex unit. 19. Turn the power switch ON. 20. Check that output to this tray can be selected on the operation panel, and check operation. D146/D147/D148/D149/D150...
  • Page 85 If it is installed when the power is on, it will result in an electric shock or a malfunction. 1. Remove the filament tape and packing material. 2. Remove the enclosed items. 3. Attach the part [B] to the shift tray [A]. 2-79 D146/D147/D148/D149/D150...
  • Page 86 Internal Shift Tray SH3070 4. Paper output tray [A]. 5. Connector cover [A]. 6. Attach the shift tray. D146/D147/D148/D149/D150...
  • Page 87 7. Open the right cover. 8. Main power switch cover [A] ( ×1). · Remember that there is a claw at the positions in the blue circles. 9. Paper output cover [A] ( ×1). 10. Remove the feeler [A]. 2-81 D146/D147/D148/D149/D150...
  • Page 88 13. Attach the paper output cover and main power switch cover, and close the duplex unit. 14. Turn the power switch ON. 15. Check that paper output to the shift tray can be selected at the operation panel, and check the operation. D146/D147/D148/D149/D150...
  • Page 89 Side Tray Type M3 2.14 SIDE TRAY TYPE M3 2.14.1 ACCESSORY CHECK Description Q’ty Left Extension Tray Upper Extension Tray Fixing Plate Knob Screw Tapping screw - M4 x 10 Tapping screw - M3 x 8 Bracket 2-83 D146/D147/D148/D149/D150...
  • Page 90 2. Remove the enclosed items (fixing screws, etc.). 3. Paper output tray [A]. 4. Open the right cover. 5. Main power switch cover [A] ( ×1). · Remember that there is a claw at the positions in the blue circles. 6. Connector cover [A]. D146/D147/D148/D149/D150...
  • Page 91 7. Attach the bracket [A] ( ×1). Attach the main power switch cover, and close the duplex unit. Attach the side tray unit [A] to the machine, and fix with a knob screw. ( ×1). 10. Attach the fixing plate [A] ( ×1). 2-85 D146/D147/D148/D149/D150...
  • Page 92 11. Attach the upper extension tray [A] and the left extension tray [B]. 12. Turn the power switch ON. 13. Check that paper output to the side tray can be selected at the operation panel, and check the operation. D146/D147/D148/D149/D150...
  • Page 93 Shift Tray Right joint bracket Left joint bracket Ground Plate Screws(4x12) Screws(3x8) Screws(3x6) Tapping screw(3x6)(D688 only) Round Rivets Cushion Output Tray (D688 only) End Fence (D688 only) Proof Tray Support Plate for Shift Tray Tray Holder Proof Tray 2-87 D146/D147/D148/D149/D150...
  • Page 94 If it is installed when the power is on, it will result in an electric shock or a malfunction. Before installing this option, attach the “Bridge Unit BU3070” first. · Attach the “LCIT PB3170” or “Paper Feed Unit PB3160” first before installing this option. · 1. Remove the external orange tape and shipping retainers. D146/D147/D148/D149/D150...
  • Page 95 Booklet Finisher SR3170 (D688)/ Finisher SR3160 (D689) 2. Open the front cover [A], and remove the orange tape and shipping retainers. 3. Pull out the saddle stitch unit [A] or stapling unit, and remove the orange tape and shipping retainers. 2-89 D146/D147/D148/D149/D150...
  • Page 96 4. Remove the items in the package (fixing screws, etc.). 5. Attach the shift tray [A] ( ×1). 6. SR3170 only: Attach the extension [B] to the booklet tray ( ×1) ,and attach the booklet tray 7. Attach the relay guide plate [A] ( ×2). D146/D147/D148/D149/D150...
  • Page 97 9. Attach the connecting brackets [A], [B] to the machine ( ×4). At this time, tighten the bracket [B] and bracket [C] of the bridge unit together. 10. Connect the finisher to the machine with the connection lever [A] ( ×1). 2-91 D146/D147/D148/D149/D150...
  • Page 98 Booklet Finisher SR3170 (D688)/ Finisher SR3160 (D689) 11. Connect the interface cable to the machine. 12. Set the stapler [A]. 13. Turn the power switch on. 14. Check that the finisher can be selected on the operation panel, and check the finisher’s operation. D146/D147/D148/D149/D150...
  • Page 99 The trays are designed to prevent this problem. Proof Support Tray Install the proof support tray [A] on the proof tray when the trailing edges of paper are excessively curled. 2-93 D146/D147/D148/D149/D150...
  • Page 100 Punch Unit PU3060 2.16 PUNCH UNIT PU3060 2.16.1 ACCESSORY CHECK Description Q’ty Hopper Punch Unit Registration Guide Plate Registration Mobile Unit Registration Mobile Unit Punch Unit Stay Punch Stepping Motor Unit Clip Ring Tapping Screw- M3×6 Hopper Bracket D146/D147/D148/D149/D150...
  • Page 101 1. Rear upper cover [A] ( ×2) 2. Rear lower cover [A] ( ×2) 3. Inner cover [A] ( ×2, ×1) · There is a connector on the back of the inner cover. 4. Punch guide plate [A]( ×1) 2-95 D146/D147/D148/D149/D150...
  • Page 102 Rear Front 6. Attach the punch waste paper guide [A]. ( ×1) · After inserting the front tab of the punch waste paper guide into the frame [B] of the finisher, insert the rear tab into the frame [C]. D146/D147/D148/D149/D150...
  • Page 103 Punch Unit PU3060 7. Attach the hopper bracket [A], inserting from the outside frame of the finisher. ( ×2, 2 hooks) · Hook the hooks of the hopper bracket onto the back side of the frame. 2-97 D146/D147/D148/D149/D150...
  • Page 104 Punch Unit PU3060 · Hook the upper frame of the hopper bracket onto the outside frame of the finisher. 8. Fix the harness of the hopper sensor. ( ×1) 9. Attach the registration guide plate [A]. ( ×2) D146/D147/D148/D149/D150...
  • Page 105 Punch Unit PU3060 Rear Front 10. Attach the registration mobile unit [A]. ( ×2) 2-99 D146/D147/D148/D149/D150...
  • Page 106 11. Attach the punch unit [A]. ( ×2) · After inserting the pins [B] of the punch unit stay into the front and rear holes of the punch unit, fix the punch unit with two screws. · Rear · Front D146/D147/D148/D149/D150...
  • Page 107 12. Attach the punch stepping motor unit [A]. ( ×2) · Engage the gear [B] of the punch stepping motor unit with the rack [C] of the punch unit. 13. Connect the harness of the hopper sensor to the connector of the finisher. 2-101 D146/D147/D148/D149/D150...
  • Page 108 16. Connect the harness [B] of the punch stepping motor unit and the harness [C] of the registration mobile unit to the connector of the punch unit board [A]. 17. Fix all the harnesses of the punch unit PU3060. ( ×8) D146/D147/D148/D149/D150...
  • Page 109 Punch Unit PU3060 18. Attach the hopper [A]. 19. Attach the rear upper cover, the rear lower cover, the inner cover, and the punch guide plate. 2-103 D146/D147/D148/D149/D150...
  • Page 110 Tray (SR3150 only) Guide Plate Ground Plate Joint Bracket Front Bracket Rear Bracket Screws - M4 × 12 Tapping screws - M3 × 6 Tapping screw - M4 × 8 Shift Tray Cushion Arm Of The Anti-tip Component (SR3140 only) D146/D147/D148/D149/D150...
  • Page 111 If it is installed when the power is on, it will result in an electric shock or a malfunction. Before installing this option, attach the “Bridge Unit BU3070” first. · Attach the “LCIT PB3170” or “Paper Feed Unit PB3160” first before installing this option. · 1. Remove the external orange tape and shipping retainers. 2-105 D146/D147/D148/D149/D150...
  • Page 112 Booklet Finisher SR3150 / Finisher SR3140 2. Open the front cover [A], and remove the filament tape and packing materials. 3. Pull out the saddle stitch unit [A] or stapling unit, and remove the filament tape and packing materials. D146/D147/D148/D149/D150...
  • Page 113 4. Remove the items in the package (fixing screws, etc.). 5. Attach the shift tray [A] ( ×1). 6. Attach the booklet tray [A] (SR3150 only). 7. Attach the extension [B] to the booklet tray, and attach the booklet tray [A] ( ×1) (SR3150 only). 2-107 D146/D147/D148/D149/D150...
  • Page 114 8. Attach the relay guide plate [A] ( ×2). 9. Attach the ground plate bracket [A] ( ×2). 10. Attach the connecting brackets [A], [B] to the machine ( ×4). At this time, tighten the bracket [B] and bracket [C] of the bridge unit together. D146/D147/D148/D149/D150...
  • Page 115 Booklet Finisher SR3150 / Finisher SR3140 11. Connect the finisher to the machine with the connection lever [A] ( ×1). 12. Attach the arm of the anti-tip component [A] ( ×1). (Finisher SR3140 only) 13. Connect the interface cable to the machine. 2-109 D146/D147/D148/D149/D150...
  • Page 116 Booklet Finisher SR3150 / Finisher SR3140 14. Turn the power switch on. 15. Check that the finisher can be selected on the operation panel, and check the finisher’s operation. D146/D147/D148/D149/D150 2-110...
  • Page 117 When installing this option, turn the power source of the machine off, and unplug the power plug from the wall socket. · If it is installed when the power is on, it will result in an electric shock or a malfunction. 2-111 D146/D147/D148/D149/D150...
  • Page 118 5. Open the finisher front cover, remove the three knobs [A], and remove the finisher inner cover [B] ( ×3, ×1). · Knobs with a lock mechanism are removed using a knob screwdriver or similar while releasing the lock. D146/D147/D148/D149/D150 2-112...
  • Page 119 Punch Unit PU3050 6. Cut off part of the finisher inner cover [A]. 7. Guide plate [A] ( ×4). 2-113 D146/D147/D148/D149/D150...
  • Page 120 At this time, pass the harness [B] through the clamp [C]. 9. Attach the stay [A] ( ×3). Front [B]: Insert the holes in the stay over the embossed parts on the finisher. Rear [C]: Place the axis of the stay on the notch in the finisher. D146/D147/D148/D149/D150 2-114...
  • Page 121 10. Insert and attach the guide plate [A] from the rear ( ×2). 11. Insert and attach the registration sensor unit [A] from the rear ( ×2). Front: The two shafts of the unit are passed through bearings in the finisher. 2-115 D146/D147/D148/D149/D150...
  • Page 122 Punch Unit PU3050 12. Connect the harness [A] of the hopper guide plate to the relay connector [B] of the registration sensor unit. 13. Insert and attach the punch unit [A] from the rear ( ×2). D146/D147/D148/D149/D150 2-116...
  • Page 123 Punch Unit PU3050 14. Attach the stepping motor bracket [A] so that the gear [B] meshes firmly ( ×2). 15. Insert the hopper [A]. 2-117 D146/D147/D148/D149/D150...
  • Page 124 16. Connect the harness provided to the punch unit board [A] and the control board [B] of the finisher ( ×6). 17. Remove the harness [A] from the clamp [B], and connect it to the punch unit board [C] ×1). D146/D147/D148/D149/D150 2-118...
  • Page 125 18. Connect the harness [A] of the registration sensor unit to the relay connector [B] of the harness ( ×1). 19. Connect the harness [A] of the stepping motor bracket to the punch unit board [B] ( ×1). 2-119 D146/D147/D148/D149/D150...
  • Page 126 24. Close the top cover. 25. Attach the finisher to the machine, and connect the interface cable. 26. Turn the power switch on. 27. Check that the punch can be selected at the operation panel, and check the operation. D146/D147/D148/D149/D150 2-120...
  • Page 127 2.19 INTERNAL FINISHER SR3130 2.19.1 ACCESSORY CHECK Description Q’ty Screws - M3 × 6 Tapping screw - M4 × 6 Decal - EMC Address Tapping screw - M3 × 6 Rail(Front) Front Right Cover Left Lower Cover Guide Plate 2-121 D146/D147/D148/D149/D150...
  • Page 128 · before installing this option. 1. Remove the orange tape and shipping retainers. 2. Remove the package items (fixing screws, etc.). 3. Open the front cover. 4. Paper output tray [A]. 5. Upper left cover [A] ( ×1). D146/D147/D148/D149/D150 2-122...
  • Page 129 6. Left rear cover [A] ( ×2). 7. Inverter tray [A], tray support plate [B]. 8. Open the right cover. 9. Main power switch cover [A] ( ×1). · Remember that there is a claw at each location in the blue circles. 2-123 D146/D147/D148/D149/D150...
  • Page 130 Internal Finisher SR3130 10. Paper output cover [A] ( ×1). 11. Connector cover [A]. 12. Paper output lower cover [A] ( ×2). D146/D147/D148/D149/D150 2-124...
  • Page 131 2) Insert the bottom plate [A] into the hole in the blue circle [C]. · 3) When the bottom plate [A] is picked up (see below), it can be inserted into the hole in the blue circle [D]. 2-125 D146/D147/D148/D149/D150...
  • Page 132 18. Attach the main power switch cover, and close the duplex unit. 19. Slide the finisher right front cover [A] from left to right to attach it ( ×1). 20. Attach the inverter tray. 21. Attach the relay guide plate [B] to the finisher [A] ( ×2). D146/D147/D148/D149/D150 2-126...
  • Page 133 Because the weight is biased to the right of the machine if the inner finisher is installed, anti-tip components are required on the left side. Because they are included with the finisher, install these components at the same time as you install 2-127 D146/D147/D148/D149/D150...
  • Page 134 Internal Finisher SR3130 the inner finisher. 26. Connect the interface cable to the machine. 27. Move forward the stapler unit, then set the stapler [A]. D146/D147/D148/D149/D150 2-128...
  • Page 135 Internal Finisher SR3130 28. Turn the power switch on. 29. Check that the finisher can be selected at the operation panel, and check the finisher operation. Also when punch unit is installed, check the punching operation. 2-129 D146/D147/D148/D149/D150...
  • Page 136 If it is installed when the power is on, it will result in an electric shock or a malfunction. When supplied together with the “Internal Finisher SR3130”, attach this option before · installing the “Internal Finisher SR3130” If the “Internal Finisher SR3130” is already attached, attach this option after removing the · D146/D147/D148/D149/D150 2-130...
  • Page 137 7. Pass the shafts [B] of the punch unit [A] through the bearings [C] of the bottom plate, and attach to the machine ( ×1, knob screw). If it is difficult to insert by probing, look from the side while you insert it into the bearings of the bottom plate. 2-131 D146/D147/D148/D149/D150...
  • Page 138 Punch Unit PU3040 8. When installing the punch unit in a finisher that is already installed, remove the relay guide plate [A] ( ×2). · This step is unnecessary when installing the finisher and punch unit at the same D146/D147/D148/D149/D150 2-132...
  • Page 139 9. Attach the front right cover [A] provided, inserting the claws ( ×1). 10. Insert the hopper [A]. 11. Slide the finisher [A] along the rail of the bottom plate from the left-hand side of the machine to attach it ( ×1). 2-133 D146/D147/D148/D149/D150...
  • Page 140 Because the weight is biased to the right of the machine if the inner finisher is installed, anti-tip components are required on the left side. Because they are included with the finisher, install these components at the same time as you install the inner finisher. D146/D147/D148/D149/D150 2-134...
  • Page 141 16. Connect the interface cable to the machine. 17. Move forward the stapler unit, then set the stapler [A]. 18. Turn the power switch on. 19. Check that the finisher can be selected at the operation panel, and check the finisher and punch operation. 2-135 D146/D147/D148/D149/D150...
  • Page 142 4. Attach the lower tray [A] to the tray bracket ( ×2: M3x8). 5. Attach the upper tray [B] to the tray bracket ( ×1: M3x8). 6. Use the clamps as necessary to clamp the cable of the card read/writer device. D146/D147/D148/D149/D150 2-136...
  • Page 143 Key Counter Bracket Type M3 · The smart card reader must be placed on this card reader table. If not, some antenna or transmitter in the main machine may be interrupted. 2-137 D146/D147/D148/D149/D150...
  • Page 144 When you install this option, switch the MFP’s power supply OFF, and unplug the power plug from the mains outlet. · If installed when the power is on, it will result in an electric shock or malfunction. Key Counter 1. Rear right cover (page 4-11 " D146/D147/D148/D149/D150 2-138...
  • Page 145 2. After attaching the clamp provided, attach the counter interface board [A] ( ×4) 3. Connect the harness of the MFP to the upper connector (white/13 pin) [A]. · Do not use the harness provided for the interface cable. 2-139 D146/D147/D148/D149/D150...
  • Page 146: Internal Options

    Bluetooth Interface Unit Type D USB port Smart Card Reader Built-in Unit Type M2 *1 RC-GATE/LB can be fitted to either I/F slot A or B. *2 There is no difference between the left and right USB port. D146/D147/D148/D149/D150 2-140...
  • Page 147 Internal Options D146/D147 Slot Option I/F slot A Fax Option Type M3 IEEE 1284 Interface Board Type A File Format Converter Type E I/F slot B IEEE 802.11a/g/n Interface Unit Type M2 RC-GATE/LB Color Controller Connection Board Type M3 Bluetooth Interface Unit Type D...
  • Page 148 Before doing any work, touch a metal object to discharge static electricity from the body. There is a possibility that the IEEE 1284 Interface Board may malfunction due to static electricity. 1. I/F slot A (D148/D149/D150) [A] ( ×2), I/F slot B (D146/D147) [B] ( ×2) covers. D148/D149/D150: D146/D147: 2.
  • Page 149 IEEE 1284 Interface Board Type A · The customer should keep the I/F card slot covers which were removed. D146/D147/D148/D149/D150 2-143...
  • Page 150 Do not put your hand into the controller box. It will result in a malfunction or injury. · Before doing any work, touch a metal object to discharge static electricity from the body. There is a possibility that the extension wireless LAN board may malfunction due to static electricity. D146/D147/D148/D149/D150 2-144...
  • Page 151 If there is interference, communication may become unstable. Check that there are no devices likely to cause interference in the surrounding area. Attaching the boards 1. I/F slot A (D148/D149/D150) [A] ( ×2), I/F slot B (D146/D147) [B] ( ×2) covers. D148/D149/D150: D146/D147: 2.
  • Page 152 1. Check the IPv4 address and subnet mask, or IPv6 address setting of the MFP. 2. Press the [Default setting/counter] key. 3. Press the [System default setting] button. 4. Choose [Wireless LAN] in [Interface setting]. 5. Set each item, and press the [Setting] button. D146/D147/D148/D149/D150 2-146...
  • Page 153 For details, refer to instructions for use. (Check instructions for use, “Network · connection/System default setting” "Wireless LAN interface connection") · If the extended wireless LAN board does not work correctly, refer to the leaflet provided in the options box. D146/D147/D148/D149/D150 2-147...
  • Page 154 Before doing any work, touch a metal object to discharge static electricity from the body. There is a possibility that the wireless interface board may malfunction due to static electricity. 1. Attach the BT wireless interface to the USB-A slot [A]. D146/D147/D148/D149/D150 2-148...
  • Page 155 Bluetooth Interface Unit Type D · There is no difference between the left and right USB ports. 2. Check the system settings list is output, and that the option is recognized correctly. D146/D147/D148/D149/D150 2-149...
  • Page 156 Before doing any work, touch a metal object to discharge static electricity from the body. There is a possibility that the board may malfunction due to static electricity. 1. I/F slot B (D148/D149/D150) [A] ( ×2), I/F slot A (D146/D147) [B] ( ×2) covers D148/D149/D150:...
  • Page 157 2. Set the File Format Converter in an I/F slot ( ×2) 3. Check the system settings list is output, and that the option is recognized correctly. · The customer should keep the I/F card slot covers which were removed. D146/D147/D148/D149/D150 2-151...
  • Page 158 This option should be installed only for the customer who requires the CC certified Data Overwrite Security function. Type H is for D148/D149/D150 and type I is for D146/D147 . The function of this option is completely the same as the Data Overwrite Security in Security Functions, which is standard on this machine.
  • Page 159 [System Settings] – [Administrator Tools] – [Administrator Authentication Management] - [Available Settings] If this setting is disabled (not selected), tell the customer this setting must be enabled (selected) before you do the installation procedure. See the Operating Instructions (Security Guide) for the factory default values D146/D147/D148/D149/D150 2-153...
  • Page 160: Seal Check And Removal

    2. If the surfaces of the tapes do not show “VOID”, remove them from the corners of the box. 3. You can see the “VOID” marks [2] when you remove each seal. In this condition, they cannot be attached to the box again. D146/D147/D148/D149/D150 2-154...
  • Page 161 Then push it slowly into SD slot 1 (upper) until you hear a click. D148 / D149 / D150 D146 / D147 • If you wish to merge multiple applications onto a single SD card, do the merge now before moving onto the next step.
  • Page 162 The following procedure is performed by the customer once the above Installation Procedure has been completed. 1. Press [System Settings]. 2. Press [Administrator Tools]. 3. Press [Next] three times. 4. Press [Auto Erase Memory Setting]. 5. Press [On]. D146/D147/D148/D149/D150 2-156...
  • Page 163 1-9 times, with a default of 3 times. 9. Press [OK]. 10. Make sure that the Data Overwrite icon is displayed in the bottom right hand corner of the screen. D146/D147/D148/D149/D150 2-157...
  • Page 164 10 or more hours depending on HDD usage. Data Overwrite icon: · Clear (There is no temporary data to be overwritten) · Dirty (There is temporary data to be overwritten) D146/D147/D148/D149/D150 2-158...
  • Page 165 If it is installed when the power is on, it will result in an electric shock or malfunction. 1. Rear cover (page 4-10 "Rear Cover") 2. Attach the bracket [A] to the copy data security module [B] ( ×2) D146/D147/D148/D149/D150 2-159...
  • Page 166 Copy Data Security Unit Type G 3. Attach the IPU to which the bracket was attached, to the copy data security module ( ×2) 4. Attach the rear cover. D146/D147/D148/D149/D150 2-160...
  • Page 167 1. Press the [Default setting/counter] key. 2. Press the [System default setting] button. 3. Press the [Administrator settings] button. 4. Press the [Next] button. 5. Press the [Administrator authentication management] button. D146/D147/D148/D149/D150 2-161...
  • Page 168 SP3-234-014 Vtref Corr :Disp/Set Corr Amt(+):Y 0.05 SP3-234-021 Vtref Corr :Disp/Set Corr Amt(-):K 0.05 SP3-234-022 Vtref Corr :Disp/Set Corr Amt(-):C 0.05 SP3-234-023 Vtref Corr :Disp/Set Corr Amt(-):M 0.05 SP3-234-024 Vtref Corr :Disp/Set Corr Amt(-):Y 0.05 SP3-533-003 Interrupt ProCon :Set Corr(Short):BW D146/D147/D148/D149/D150 2-162...
  • Page 169 D150: 25 D149: 31 D149: 25 Feed Permit Setting Temp.:Lower SP1-102-024 D148: 22 D148: 16 Delta:Press D147: 31 D147: 26 D146: 31 D146: 26 D150: 48 or 49 D150: 42 D149: 48 D149: 42 Feed Permit Setting Temp.:Lower SP1-102-025 or 49...
  • Page 170 Repeat Temp. Correction SP1-117-144 D148: 5 25(same Temp.:End:1:SRA3:M-thick D147: 25 as Int) D146: 25 D146: 25(same as Int) When SP2-400-001 is changed over, a message is displayed stating “Switch the · power OFF/ON”. 2. After all SP values are changed, turn the power off.
  • Page 171 (If the SP setting is for SRA3, but the paper transfer roller is the normal one (SRA3 paper not supported)) · Real-time process control is not performed, and the interval between process controls becomes short. · The waiting time for fusing temperature rise is longer than intended. D146/D147/D148/D149/D150 2-165...
  • Page 172 After reading of the document is completed (after it is read by the ADF and output), OCR is performed. Therefore, after reading is completed, documents can be collected from the document glass or ADF. · Other functions, such as the copy function and printer function, can be used during OCR. D146/D147/D148/D149/D150 2-166...
  • Page 173 If the battery is replaced by the wrong type, there is a danger of explosion. Dispose of used batteries according to the instructions. 1. Remove the SD card slot covers [A] and [B] ( ×1) D148/D149/D150: D146/D147: 2. Insert the OCR module SD card in SD card slot 1 [A] or slot 2 [B]. D146/D147/D148/D149/D150 2-167...
  • Page 174 OCR Unit Type M2 D148/D149/D150: D146/D147: 3. Switch the power supply ON. 4. Press “Enter” in SP5-878-004 (Option Setup: OCR Dictionary). The SD card ID is saved in the NVRAM, and the ID of the MFP is saved on the SD card. The MFP and SD card are thereby linked.
  • Page 175 When the HDD and NVRAM are replaced simultaneously Reinstall using the original SD card. If the original SD card is lost Order and reinstall a new SD card (service part). · Perform reinstallation in the same way as installation. (Link: Installation procedure) D146/D147/D148/D149/D150 2-169...
  • Page 176 SD Card Appli Move 2.32 SD CARD OPTION 2.32.1 SD CARD SLOTS D148/D149/D150 D146/D147 [A]: SD card slot 1 (option slot) [B]: SD card slot 2 (service slot) 2.32.2 LIST OF SLOTS USED Optional SD cards can be set in either slot 1 or slot 2. But slot 2 is the service slot, so we recommend that you use slot 1 to install the SD card options.
  • Page 177 Also, a process to prevent illegal copying is performed. · After merge, store the empty SD card in the location shown below. 1. Unlock the lever [A], and then open the right cover [B]. 2. Main power switch cover [A]. D146/D147/D148/D149/D150 2-171...
  • Page 178 2. SD card slot cover [A]( ×1). 3. Set the destination SD card (SD card where data is to be stored) in Slot 1 [A], and set the original SD card (SD card from which data is to be transferred) in Slot 2 [B]. D146/D147/D148/D149/D150 2-172...
  • Page 179 2. Turn the power off. 3. Remove the empty SD card after transfer from Slot 2. 4. Attach the slot cover( ×1). 5. Turn the power on, output the system setting list, and check that the options are recognized correctly. D146/D147/D148/D149/D150 2-173...
  • Page 180 7. When cancellation is complete, press [CLOSE]. 8. Press [END] twice. 9. Turn the power off. 10. Attach the SD card slot cover ( ×1). 11. Turn the power on, and check that the application has been deleted. D146/D147/D148/D149/D150 2-174...
  • Page 181 Browser Unit Type M4/M3 2.34 BROWSER UNIT TYPE M4/M3 M4: D148/D149/D150, M3: D146/D147 2.34.1 ACCESSORY CHECK Description Q’ty SD Card 2.34.2 INSTALLATION PROCEDURE The browser unit uses a native application such as a full browser in order to improve web browsing.
  • Page 182 Mail is delivered (login transmission) to an address previously set in the profile of the user who logged in. 1. Switch the power OFF. 2. SD card slot cover [A] ( ×1) D148/D149/D150: D146/D147: 3. Insert the browser unit card in SD card slot 1 [A]. D148/D149/D150: D146/D147/D148/D149/D150 2-176...
  • Page 183 Browser Unit Type M4/M3 D146/D147: · When installing more than one SD card, perform the merge operation. 4. Switch the power ON. 5. Press the [Default setting/Counter] key. 6. Press the [Extension function default setting] button. 7. Press the [Extension function default setting] button on the [Extension function default menu setting] screen.
  • Page 184 1. Put the SD card containing the firmware to update with in SD card slot 2 [A], and switch on the power. D148/D149/D150: D146/D147: 2. Wait until the update screen starts. 3. When the update screen is displayed, select [Browser], and press the [Update (#)] button.
  • Page 185 Steps 5-9, and perform Step 1 and subsequent steps. In that case, skip Steps 5-10. (This saves time.) · If you do not plan to update Extension JavaScript, return the controller cover to the original position after performing Step 5. D146/D147/D148/D149/D150 2-179...
  • Page 186 When "Completed" is displayed after a while, press [End], and the display returns to the setting screen. 9. Close [Default settings/counter] settings, and switch OFF the power. · Uninstall is completed only by removing the SD card. D146/D147/D148/D149/D150 2-180...
  • Page 187 4. Press the [Home screen] button on the “Browser Settings” tab. 5. Press the [URL input] button. 6. Input the URL, and press the [OK] button. 7. Press the [Settings] button. 8. Press the [End] button twice, and finish. D146/D147/D148/D149/D150 2-181...
  • Page 188 SD card for NetWare printing Type M4/M3 2.35 SD CARD FOR NETWARE PRINTING TYPE M4/M3 M4: D148/D149/D150, M3: D146/D147: 2.35.1 ACCESSORY CHECK Description Q’ty SD Card 2.35.2 INSTALLATION PROCEDURE 1. SD card slot covers [A] [B] ( ×1) D148/D149/D150: D146/D147:...
  • Page 189 SD card for NetWare printing Type M4/M3 2. Put the SD card for NetWare printing in SD card slot 1 [A]. D148/D149/D150: D146/D147: D146/D147/D148/D149/D150 2-183...
  • Page 190 When installing more than one SD card, perform the merge operation. 3. Switch the power ON. 4. Attach the SD card slot cover. ( ×1) 5. After switching the power ON, check that the system settings list is output, and that the option is recognized correctly. D146/D147/D148/D149/D150 2-184...
  • Page 191 PS3 Card Type M4/M3 2.36 PS3 CARD TYPE M4/M3 M4: D148/D149/D150, M3: D146/D147: 2.36.1 ACCESSORY CHECK Description Q’ty SD Card 2.36.2 INSTALLATION PROCEDURE 1. SD card slot covers [A] [B]( ×1) D148/D149/D150: D146/D147/D148/D149/D150 2-185...
  • Page 192 PS3 Card Type M4/M3 D146/D147: 2. Insert the PS3 SD card in SD card slot 1 [A]. D148/D149/D150: D146/D147: D146/D147/D148/D149/D150 2-186...
  • Page 193 The PS3 firmware is a dongle (key) which enables PS3 data printing functions. When the PS3 firmware is installed, the PS3 program in the PDF firmware is enabled. Due to this specification, the self-diagnosis result report shows the ROM part number/software version of the PDF firmware contained in the PS3 program. D146/D147/D148/D149/D150 2-187...
  • Page 194 Camera Direct Print Card Type M4/M3 2.37 CAMERA DIRECT PRINT CARD TYPE M4/M3 M4: D148/D149/D150, M3: D146/D147: 2.37.1 ACCESSORY CHECK Description Q’ty SD Card 2.37.2 INSTALLATION PROCEDURE 1. SD card slot covers [A] [B] ( ×1) D148/D149/D150: D146/D147: D146/D147/D148/D149/D150 2-188...
  • Page 195 Camera Direct Print Card Type M4/M3 2. Put the camera direct print card in SD card slot 1 [A]. D148/D149/D150: D146/D147: D146/D147/D148/D149/D150 2-189...
  • Page 196 4. Attach the SD card slot cover. ( ×1) 5. Stick the "PictBridge" sticker on the front face of the MFP. 6. After switching the power ON, check that the system settings list is output, and that the option is recognized correctly. D146/D147/D148/D149/D150 2-190...
  • Page 197 SMART CARD READER (D739) Rev. 10/08/2013 2.38 COLOR CONTROLLER CONNECTION BOARD TYPE M4/M3 M4: D148/D149/D150, M3: D146/D147 2.38.1 INSTALLATION PROCEDURE This option is a board for EFI controller connection. Refer to the service manual of "color controller E-22C" for the installation procedure.
  • Page 198 Make sure the power as been turned OFF before starting this procedure. 1. Remove Main Power Switch Cover. 2. Remove Scanner Right Cover. 3. Replace the following original cover with the cover provided in the option (Q X 2). D146/D147/D148/D149/D150 2-192...
  • Page 199 5. Pass a standard USB Cable through the hole [A]. · There is no USB Cable included in this option. 6. Put the table [B] on top of the machine as shown. · There are three ribs on the rear side of the table. D146/D147/D148/D149/D150 2-193...
  • Page 200 7. Attach the sponge [A] with double-sided tape. 8. Connect the cable [B] to the IC card reader [C], and then attach the reader onto the machine as shown. • Twist the USB cable before attaching it as shown in the photo. D146/D147/D148/D149/D150 2-194...
  • Page 201 SMART CARD READER (D739) Rev. 10/08/2013 9. Attach the IC Card Reader Cover [A]. 10. Attach the three clamps (Clamp: LWSM-0605; Q x3) D146/D147/D148/D149/D150 2-195...
  • Page 202 11. Remove the cut-out in the cover and pass the USB Cable through the hole [A]. 12. Insert the USB Cable into the LEFT USB Port on the controller. • Make sure to insert the cable into the LEFT USB Port. D146/D147/D148/D149/D150 2-196...
  • Page 203 SMART CARD READER (D739) Rev. 10/08/2013 13. Lead the cable as shown in the photo ( X 3). 14. Attach the Exterior Cover. D146/D147/D148/D149/D150 2-197...
  • Page 204 Tapping Screw: M3 X 6 2.40.2 INSTALLATION PROCEDURE Attaching the Heater 1. Remove trays 1 and 2 from the machine. 2. Connect the connector of the heater to the connector of the main machine. 3. Attach the heater ( x 1). D146/D147/D148/D149/D150 2-198...
  • Page 205 1. Remove the controller cover.[A] ( ×4) 2. Remove the rear cover. [A] ( ×4) · There is a claw (left-facing) on the back face of the rear cover. When fitting or removing the cover, take care not to damage it. D146/D147/D148/D149/D150 2-199...
  • Page 206 Rev. 04/07/2014 Tray Heater for Main Machine 3. Remove the rear lower cover ( X 5). 4. Attach the PCB: DHB ( X 3). 5. Connect the two harnesses that run between the "PCB: DHB " and "PSU". D146/D147/D148/D149/D150 2-200...
  • Page 207 The cable shown in the photo (boxed in red) is white on the NA model, and red for EU/AA models. 6. Connect connector “1” shown in the photo below. 7. Connect connector “2” to the harness already attached. 8. Attach connector “3” for the optional paper bank. 2-201 D146/D147/D148/D149/D150...
  • Page 208 9. Remove the bracket ( X 1) if the additional heater is attached on the optional paper bank. · Do not use the removed bracket. 10. Reattach all parts removed. 11. Turn the machine main power switch ON. 12. Turn the heater switch [A] ON. D146/D147/D148/D149/D150 2-202...
  • Page 209 The part numbers of the tray heater are different between for PB3160 and for PB3170. 2.41.2 INSTALLATION PROCEDURE 1. Remove trays from the Paper Feed Unit PB3160 or LCT PB3170. 2. Attach the tray heater. ( x 1, ×1) 2-203 D146/D147/D148/D149/D150...
  • Page 210 5. Remove the Rear cover [A] ( ×2) 6. Connect the harness to the two points shown in the photo. ( × 1) 7. Reattach all parts removed. 8. Turn the machine main power switch ON. 9. Turn the heater switch [A] ON. D146/D147/D148/D149/D150 2-204...
  • Page 211 Tray Heater for PFU PB3160 / LCIT PB3170 Rev. 04/07/2014 To keep the heater ON all the time, set SP5-805-01 (Anti-Condensation Heater) to “1”. · 2-205 D146/D147/D148/D149/D150...
  • Page 212 2.42.1 ACCESSORY CHECK Q’ty Description Tray Heater Harness Spring Screw:M4 X 10 2.42.2 INSTALLATION PROCEDURE 1. Remove the trays from main machine and Paper Feed unit PB3150. 2. Attach the tray heater. ( x 1, ×1) 3. Reattach trays. D146/D147/D148/D149/D150 2-206...
  • Page 213 Tray Heater for Paper Feed Unit PB3150 Rev. 04/07/2014 4. Remove the consolidated bracket [A] (2, ×2) 5. Remove the rear cover. [A] ( ×4) 6. Remove the controller board of the paper feed unit PB3150[A] ( ×4, ×7) 2-207 D146/D147/D148/D149/D150...
  • Page 214 The value set as 1 in SP5-805-01 (Anti-Condensation Heater) allows the heater to stay on longer. · The condition is shown in the following chart Fig.1 when the value of 0 or 1 is set in SP5-805-01. · Energy consumption will increase slightly when set as 1 in the SP. Fig.1 D146/D147/D148/D149/D150 2-208...
  • Page 215 If you want to install Anti-Condensation Heater (Scanner), heater for scanner electrical part should be ordered. 1) Heater (lamp) for Scanner Q’ty Old P/N New P/N Description D7390071 HEATER:SCANNER:NA:ASS'Y D7390072 HEATER:SCANNER:EU:ASS'Y 2) Electrical components Q’ty Old P/N New P/N Description D7390501 ELECTRICAL COMPONENTS SECTION:NA:ASS'Y D7390502 ELECTRICAL COMPONENTS SECTION:EU:ASS'Y 2-209 D146/D147/D148/D149/D150...
  • Page 216 CLAMP:LWSM-0605A 11050759 PCB:DHB D1475190 D1495393 HARNESS:SCANNER:PCU:HEATER:EXP HARNESS:DC:HEATER:DHB D1495395 HARNESS:AC:HEATER:DHB for D1495394/ HARNESS:AC:HEATER:DHB for EU D1495396 Installation procedure 1. Remove the power supply box (page 4-161). 2. Remove the HVP-CB unit (page 4-162). 3. Route the combined Blue/White harness. D146/D147/D148/D149/D150 2-210...
  • Page 217 6. Connect the harnesses on the relay board to the sockets on the PSU. · Two types of harnesses are packed with the heater. Both the Blue/White one [A] and the Gray one [B] must be connected as below. 2-211 D146/D147/D148/D149/D150...
  • Page 218 7. Route the harness around the outside of the PSU and pull the harness out of the electrical box through the hole [A] ( x 4). 8. Route the harness in the direction of the scanner ( x 5). D146/D147/D148/D149/D150 2-212...
  • Page 219 Do not connect the harness at this time. It will be connected in a later procedure. 10. Rear right cover (page 4-11). 11. Scanner rear cover (page 4-11). 12. Exposure Glass (page 4-30). 13. Move the carriage to the center. 14. Attach the bracket [A] to the left side of the scanner. 2-213 D146/D147/D148/D149/D150...
  • Page 220 Anti-Condensation Heater Rev. 5/26/2015 15. Install the scanner heater [A] ( × 2). 16. Route the harness while inserting into the claw. D146/D147/D148/D149/D150 2-214...
  • Page 221 19. Attach the heater cover [A] (screw x1). Important: Secure the screw in the same position as in Step 18. 20. Connect the harness with the other harness shown in step 9. 21. Reattach all the removed covers. 2-215 D146/D147/D148/D149/D150...
  • Page 222 2) Electrical components Q’ty Description TAPPING SCREW:3X6 04543006Q CLAMP:LWSM-0605A 11050759 D1475190 PCB:DHB HARNESS:SCANNER:PCU:HEATER:EXP D1495393 HARNESS:DC:HEATER:DHB D1495395 D1495394/ HARNESS:AC:HEATER:DHB for HARNESS:AC:HEATER:DHB for EU D1495396 3) Heater (lamp) for PCDU Description Q’ty TAPPING SCREW:WASHER:3X8 08025299 HEATER:PHOTOCONDUCTOR:NA:ADHESION/ HEATER:PHOTOCONDUCTOR:EU:ADHESION DECAL:H-TEMP WARNING:HEATER:OPTION D7396801 D146/D147/D148/D149/D150 2-216...
  • Page 223 The harness will connect to the relay unit. See the details in step 5. 4. Re-install the HVP-CB unit and power supply box. 5. Secure the relay board to the main machine and connect the Blue/White harness to the socket on the board ( × 2). 2-217 D146/D147/D148/D149/D150...
  • Page 224 Two types of harnesses are packed with the heater. Both the Blue/White one [A] and the Gray one [B] must be connected as below. 7. Route the harness around the outside of the PSU and pull the harness out of the electrical box through the hole [A] ( x 4). D146/D147/D148/D149/D150 2-218...
  • Page 225 9. Route the harness in the rear side of the scanner. · Do not connect the harness at this time. It will be connected in a later procedure. 10. Remove Feed Trays 1 and 2. 11. The connecter cover located inside the machine [A] ( × 1). 2-219 D146/D147/D148/D149/D150...
  • Page 226 13. Install the heater [A] by connecting the connecter to the inside of the machine, then tighten the screw completely. · Hold the heater against the inside during final tightening. 14. Re-install the connecter cover ( × 1). 15. Reassemble the machine. D146/D147/D148/D149/D150 2-220...

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