Carimali Optima Silver Instructions Manual
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Carimali Optima Silver Instructions Manual

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EN
ENGLISH
LB.05046.03.EN
EDITION
March
2013
lb-05046-03-EN
Pag.1
22/01/2014

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Summary of Contents for Carimali Optima Silver

  • Page 1 ENGLISH LB.05046.03.EN EDITION March 2013 lb-05046-03-EN Pag.1 22/01/2014...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS GENERAL CHARACTERISTICS ............................6 MACHINE KEYPAD ................................7 ELECTRIC - HYDRAULIC CONNECTION ..........................8 STARTING UP..................................9 ACCESS THE MAIN SETTING MENUS WITH PASSWORD OR SMART-CARD..............13 PROGRAMMABLE PARAMETERS IN ACCORDING WITH SMART CARD OR PASSWORD........... 15 INFO-RESET ..................................
  • Page 3 lb-05046-03-EN Pag.3 22/01/2014...
  • Page 4 After unpacking check that the machine is not damaged. If in doubt, do not use the machine and contact an Carimali Authorized Service Centre. All packing materials (plastic wrapping, polystyrene, nails, etc.) are potentially dangerous and must be kept out of children’s reach and disposed of in a safe manner for the environment.

  • Page 5: Haccp Schedule

    With correct installation, care, maintenance and cleaning with approved detergent, Carimali meet the requirement above mentioned. Carry out cleaning instruction, provided with machine, every day or at 8 hours shift intervals, to ensure that your system contains a minimum bacteria.

  • Page 6: General Characteristics

    GENERAL CHARACTERISTICS Number of coffee dispensing groups Number of milk frother Number of grinders 1or2 Number of product containers/mixer Hot water dispenser Maximum quantity of dispensable 4 Espressos - 2 Large Coffee -2 Large Cappuccinos - 2 Large drinks per minute Chocolate –...

  • Page 7: Machine Keypad

    MACHINE KEYPAD KEY REFERENCE FUNCTION DOSE KEYS Espresso / ( Edit ) Black coffee / ( Insert blank ) Cappuccino / ( Delete character ) Latte macchiato / ( Scroll ) Choco / ( - ) Mocha / ( + ) Steam / ( Enter ) Hot water / ( Esc ) SERVICES KEYPAD...

  • Page 8: Electric - Hydraulic Connection

    ELECTRIC - HYDRAULIC CONNECTION 120V-1+N -50/60HZ 400V-3+N -50/60H Z 200V-1+N -50/60H Z 200V-3 -50/60H Z 230V-1+N -50/60H Z 230V-3 -50/60H Z       H2O IN H2O OUT (1-5 Bar) WATER FILTRE WATER SOFTNER lb-05046-03-EN Pag.8 22/01/2014...

  • Page 9: Starting Up

    STARTING UP After having connected the machine to the water and electric networks, turn the switch on (see diagram). The display shows: REV.X.XXX : Indicate the Software release inserted in the Rev.X.XX display board ….. wait connection After a few seconds the display shows REV.X.XXX : Indicate the Software release inserted in the display p.c.board.
  • Page 10 Press the key N°11( ON/OFF ) , the display shows: During this stage the steam boiler is being filled up. WARNING: The solenoid valve of the steam nozzle automatically opens to release the air inside the boiler. When the steam boiler has been filled up, the display shows: During this stage the coffee boiler is being filled up WARNING: The upper piston of the coffee group positions itself inside the brewing chamber, and the coffee boiler starts filling up.
  • Page 11 For machine configuration: Self with coin box. The display shows: Select Drink For machine configuration: Self with coin box + credit card. The display shows: WARNING: For Self with coin box configuration the selections doses are enabled only when the set-up temperature of both boilers ( Coffee- Steam ) have been reached.
  • Page 12 SCHEMATIC SUMMARY OF STEAM AND COFFEE BOILER HEATING PHASE Heating element ON Temperature sensor Please Wait ) Steam boiler Heating element OFF Set-up ( Select Drink ) °C 0°C Steam nozzle solenoid valve Solenoid valve open Solenoid valve close °C 95°C 50°C Milk frother...

  • Page 13: Access The Main Setting Menus With Password Or Smart-Card

    2 2 2 2 2 Service 3 3 3 3 3 Technician ( for Technician password contact the Carimali S.p.A. Technical Service ). After insert the password the display shows the main menu programming environments: KEY REFERENCE FOR PASSWORD lb-05046-03-EN Pag.13...
  • Page 14 B) ACCESS THE MAIN SETTING MENUS WITH SMART CARD. ( ONLY FOR MACHINES WITH TRANSPONDER INSTALLED ) To enter the programming environments , place one of the following smart cards above the proper reader with the led light on and the machine in off : - WAITER SMART CARD - ROASTER- SMART CARD - OWNER SMART CARD...

  • Page 15: Programmable Parameters In According With Smart Card Or Password

    PROGRAMMABLE PARAMETERS IN ACCORDING WITH SMART CARD OR PASSWORD WAITER ROASTER OWNER SERVICE TECHNICIAN INFO - RESET Reard dose data Douse counter A Douse counter B System data Group cleaning Mixer cleaning Milker cleaning Grinder cycles Water filter Group cycles Total group cycles Total machine cycles DOSE PROGRAMMING...
  • Page 16 Steam temperature X° X° X° Energy saver Keyboard sound Gsm: Sim card pin Gsm: Service phone number Modem set-up parameters Remote password User message Serial N° Installation date SYSTEM CLOCK PROGRAMMING YY-MM-DD Day HH:MM X° X° X° Clock display Auto start -up On - Off Day Off DISPLAY REGULATION...

  • Page 17: Info-Reset

    Where X indicate the available program and X° indicate the partial available program. N.B. :A) If the “ PRESET CONFIGURATION DATA “ is done with the Service smart card or password will be reseted only the service accessible parameters. INFO-RESET Info reset - Read doses data - System data...
  • Page 18 A2) READ DOSES DATA ( Reset doses counter A/B ) lb-05046-03-EN Pag.18 22/01/2014...
  • Page 19 B) INFO RESET SYSTEM DATA lb-05046-03-EN Pag.19 22/01/2014...
  • Page 20 THE FOLLOWING INFO ARE DISPLAYED ONLY WHEN THE CLOCK IS PROGRAMMED Enter Water filter Water filter + / - Enter XXXX YY - ZZZZ Confirm reset Water filter Enter XXXX YY - ZZZZ XXXX : Indicates the n° of water filter liters left. If the programmed n°...
  • Page 21 lb-05046-03-EN Pag.21 22/01/2014...

  • Page 22: Doses Programming

    DOSES PROGRAMMING PLEASE NOTE : TO ACCESS TO THE DOSES PROGRAMMING THE MACHINE MUST BE AT THE SET-UP TEMPERATURE. Press the key No 5 (-) and No 6 (+) to select the parameter and then press the key No 8 (Enter) to confirm the selection. SET DOSES lb-05046-03-EN Pag.22...
  • Page 23 Coffee Coffee+ Soluble Coffee Milk Milk + Coffee+ DOSE Drink Soluble Drink Drink Soluble Milk + Water Steam PARAMETERS type Drink type Milk type Drink Soluble drink type Drink type Drink type type type PRODUCT A : PRE PRODUCT A : POST DECAFFEINATED Enabled/Disabled GRIND TIME G1-2 PRE-INFUSION XX ml.
  • Page 24 A) Some dose parameters will be displayed only if the relevant component has been activated in the “MACHINE PARAMETERS” environments : milker- interface i/o hartwall or coin mechanism. B) For Coffee + Milk and Milk drink type the “repetition cycle “is not available. C) The “Milk pump speed and Cold milk parameters”...
  • Page 25 lb-05046-03-EN Pag.25 22/01/2014...
  • Page 26 C ) CALIBRATION ( Grinder-Milker ) WARNING: If milk pump enabled , it is possible to set the pump speed by pressing +/- buttons during the delivery, the display shows : the set value will be saved in all drinks with steamed foamed milk. lb-05046-03-EN Pag.26 22/01/2014...
  • Page 27 D) INSTANT DISPENSER CALIBRATION lb-05046-03-EN Pag.27 22/01/2014...
  • Page 28 lb-05046-03-EN Pag.28 22/01/2014...

  • Page 29: System Manager

    SYSTEM MANAGER Select - Info reset - Dose programming System manager Enter System manager - Machine configuration - Machine parameter - System clock programming - Display regulation - Service - Smart card manager - Change password - Group manual movements - Test actuactors - Boiler draining - Alarm history...

  • Page 30: Machine Configuration

    MACHINE CONFIGURATION System manager Machine configuration - Machine parameter - System clock programming - Display regulation - Service - Smart card manager - Change password - Group manual movements - Test actuactors - Boiler draining - Alarm history - Preset configuration data Enter - System backup Machine configuration...
  • Page 31 lb-05046-03-EN Pag.31 22/01/2014...

  • Page 32: Machine Parameters

    MACHINE PARAMETERS PLEASE NOTE : some of the following parameters may not be displayed depending to the machine configuration previously programmed. System manager Machine configuration Machine parameter - System clock programming - Display regulation - Service - Smart card manager - Change password - Group manual movements - Test actuactors...
  • Page 33 lb-05046-03-EN Pag.33 22/01/2014...
  • Page 34 lb-05046-03-EN Pag.34 22/01/2014...
  • Page 35 lb-05046-03-EN Pag.35 22/01/2014...

  • Page 36: System Clock Set-Up

    Enter Don’t change the default parameter for ATX3;S0=2) MODEM Set-up parameters MODEN ( is correct for the GSM supplied from Carimali. ATX3;S0=2 Enter Set a remote password to be able to Remote password connect to the machine from a remote moden.
  • Page 37 System manager Machine configuration Machine parameters System clock programming - Display regulation - Service - Smart card manager - Change password - Group manual movements - Test actuactors - Boiler draining - Alarm history - Preset configuration data - System backup Enter Press the key +/- to program the date ( YY-MM-DD) System clock programming...

  • Page 38: Display Regulation

    DISPLAY REGULATION System manager Machine configuration Machine parameters - System clock programmer Display regulation - Service - Smart card manager - Change password - Group manual movements - Test actuactors Enter - Boiler draining - Alarm history - Preset configuration data - System backup Press the key (+) and (-) to adjust Display regulation...

  • Page 39: Service

    SERVICE lb-05046-03-EN Pag.39 22/01/2014...
  • Page 40 Cycle cleaning alarm Press the keys + / - to program after how many cups the machine will show the message Clean/Rinse PLEASE CLEAN - Cleaning time Cycle cleaning alarm Enter - Group cleaning program - Group auto rinsing Variable Value : + / - - Mixer cleaning program - Mixer auto rinsing...
  • Page 41 Mixer cleaning program Clean/Rinse - Cleaning time - Cycle cleaning alarm - Group cleaning program - Group auto rinsing Mixer cleaning program Enter Variable Value : + / - - Mixer auto rinsing - Milker cleaning program - Milker auto rinsing Water with product 60 cc..

  • Page 42: Water Filter

    Milker auto rinsing Clean/Rinse - Cleaning time - Cycle cleaning alarm - Group cleaning program - Group auto rinsing - Mixer cleaning program - Mixer auto rinsing - Milker cleaning program Milker auto rinsing Enter Milker rinsing + / - Stand by machine Variable Value : + / -...
  • Page 43 Machine service Maintenance set-up - Water filter Variable Value : Machine service Enter + / - - Grinders - Group cycles Inspection month Inspection month + / - XXXXXX Enter Press + / - if you want Next Inspection change the inspection day YYYY- MM - DD Enter Press + / - to program after...

  • Page 44: Change Password

    CHANGE PASSWORD System manager PLEASE NOTE: THE WAITER PASSWORD CAN NOT BE MODIFY Machine configuration Machine parameters XXXXXX Indicate the user (Owner - Service - - System clock programming Roaster - Technician) you want change the - Display regulation password - Service YYYYY Indicate the password you want to change...

  • Page 45: Group Manual Movements

    GROUP MANUAL MOVEMENTS System manager Where: XXX indicates the pulses of the upper and lower motor. Machine configuration Press the key : Machine parameters N° 1 and N° 2 to move the upper piston N° 3 and N° 4 to move the expeller motor - System clock programming N°...

  • Page 46: Test Actuators

    TEST ACTUATORS System manager Machine configuration Machine parameters - System clock programming - Display regulation - Service - Smart card manager - Change password - Group manual movements Test actuators Enter - Boiler draining - Alarm history Test actuators - Preset configuration data - System backup - Actuators 1 - Actuators 2...
  • Page 47 Actuators 2 Test actuators PRESS A DOSE KEYS BETWEEN T1 TO T6 TO ACTIVATE THE ACTUATOR - Actuators 1 THAT YOU WISH TO CHECK. Actuators 2 Enter PRESS THE SAME DOSE KEY TO - Actuators 3 STOP THE ACTIVATED ACTUATOR FROM WORKING.
  • Page 48 Mixer A Test actuators Keep pressed the + key to increase the speed of the - Actuators 1 Mixer A motor . Keep pressed the – Key to - Actuators 2 decrase the speed. - Actuators 3 variable value Milk pump + / - Mixer A Enter...

  • Page 49: Boiler Draining

    BOILER DRAINING WARNING: A) After the boiler draining procedure, when the machine is turned back on, the boilers charge will be carried out according to the procedure described in the chapter “Starting up procedure”. lb-05046-03-EN Pag.49 22/01/2014...

  • Page 50: Alarm History

    ALARM HISTORY ALARM DETAILS ALARM CODE NO H. MOTOR PULS NO L. MOTOR PULS H. MOTOR ERROR L. MOTOR ERROR FILLING UP T.O. COFFEE HEAT T.O. STEAM HEAT T.O. CHECK FLOW LINE COFFEE TEMPERATURE STEAM TEMPERATURE INFUSION T.O. CORRUPTED DATA CLOCK ERROR MOTOR BLOCK TRASPONDER PCB...

  • Page 51: Preset Parameters

    PRESET PARAMETERS System manager - Machine configuration - Machine parameters The Technician or Factory preset can be carried out only with Technician - System clock programming password or smart card . - Display regulation With Service password or smart card - Service can be carried out only the Service - Smart card manager...

  • Page 52: System Backup

    SYSTEM BACKUP System manager Machine configuration Machine parameters - System clock programming - Display regulation - Service - Smart card manager - Change password - Group manual movements - Test actuactors - Boiler draining - Alarm history - Preset configuration data System backup Enter System backup...
  • Page 53 -By power OFF and power on, it is meant clearing and giving voltage to the machine. lb-05046-03-EN Pag.53 22/01/2014...

  • Page 54: Cleaning Process Abort

    CLEANING PROCESS ABORT If you want to interrupt the cleaning procedure for group or whisk or milk frother follow the procedure: ( ONLY WITH THE TECHNICIAN OR SERVICE PASSWORD ) G roup C leaning M ixer Cleaning M ilker Cleaning On / O ff insert the passwords and press the N°7 KEY ENTER...

  • Page 55: Trouble Shooting

    TROUBLE SHOOTING 1) N°10 Time out pulses, upper piston motor. H. Motor puls 10 This alarm is visualised on display by code 10 Causes: the upper motor encoder has not received pulses for 3 seconds, since the motor is not running Result: the machine is switched OFF.
  • Page 56 5) N° 15 Alarm of too much coffee in the brewing chamber. Too much coffee 15 This alarm is visualised on display by code 15 Causes: the upper piston has positioned itself where the wet seal of the piston gasket in the brewing chamber is not guaranteed.
  • Page 57 8) N° 34 Steam boiler time-out temperature alarm . Select drink Steam not ready This alarm is visualised on display by code 34 Cause: the steam boiler temperature has reached the minimum value of 105°C Result: boiler heating is interrupted and the buttons of coffee-based, milk-based and filter drinks are disabled. Solution: turn off the machine and then turn it back on.
  • Page 58 11) N° 38 Steam boiler temperature alarm. Steam temperat. 38 This alarm is visualised on display by code 38 First case: the temperature inside the steam boiler has reached the limit value of 129°C (264.2°F) or more. Result: boiler heating is interrupted and all dose buttons are disabled. Solution: turn OFF the machine.
  • Page 59 13) N° 60 Corrupted data alarm. Corrupted data alarm 60 This alarm is visualised on display by code 60 First case: This alarm is visualised during machine functioning Cause: incorrect operating data in machine memory. Result: machine shutdown. Solution: carry out the following controls. Verify programming data relevant to the operation that is being carried out.
  • Page 60 17) N° 68 Milk pump motor block alarm. Milk pump block 68 This alarm is visualised on display by code 68 Causes: a mechanical block occurred to the milk pump motor. Result: the machine is switched OFF. Check the following: Milk pump motor defective Master board defective 18) N°80 Sim card alarm ( only for machine with GSM Modem kit )
  • Page 61 Result: none. Solution: renew the softener salts. To cancel the alarm, see the Info -Reset paragraph for further information. Note: this alarm does not block dispensing. The softener alarm can be excluded by setting the litre value to zero (see Service –...
  • Page 62 Coffee boiler Klicson cutoff. No messages on the display Cause: The temperature of the boiler has reached the limit of 120°C. Result: the coffee boiler heating is interrupted. Solution: carry out the following controls. Faulty temperature probe Faulty TRIAC of the heating element Faulty klicson No water inlet.

  • Page 63: Special Functions For Machine Calibration

    SPECIAL FUNCTIONS FOR MACHINE CALIBRATION 1) Calibrating the coffee dispensing pressure (pump pressure). To calibrate the coffee dispensing pressure (8-9 Bars), rotate the “MP” pumping body screw (see hydraulic diagram) clockwise to increase it, and anti-clockwise to decrease it. The adjusting screw is reached through the special hole behind the coffee grounds bin. The coffee dispensing pressure is displayed on pressure gauge , when the machine is in the coffee dispensing phase 2) Calibrating the coffee grinding degree.

  • Page 64: Recommendations For A Correct Preventive Maintenance

    RECOMMENDATIONS FOR A CORRECT PREVENTIVE MAINTENANCE The aim of this schedule is to prevent as far as possible equipment from breaking down, through the periodical check-up and replacement of components subject to fair wear and tear, thus reducing service calls and relevant cost in working hours. This schedule is based on the suppliers recommendations along with previous service history on equipment currently out in the field.
  • Page 65 D. Check at 12 months’ intervals Same as points C1-22, plus replace the following: steam boiler safety valve coffee boiler expansion valve grinder/s burrs (average 300-500 Kg) if the group has delivered 75.000 drinks replace the motors group upper piston micro screen group lower piston screen milk frother milk frother air adjustment.

  • Page 66: Control Unit Legend

    CONTROL UNIT LEGEND A) MASTER BOARD code no. 96.00841 (see electric diagram) Functions of the fuses: : fuse for mixer motor 1 value: 4 A 250V. type: D : fuse for mixer motor 2 value: 4 A 250V. type: D Please Note : THE OTHER ACTUATORS ARE PROTECTED FROM ELECTRONIC FUSES ( PTC –...
  • Page 67 The Carimali product you have purchased is subject to Directive 2002/96/EC of the European Parliament and the Council of the European Union on waste electrical and electronic equipment (WEEE) and, in jurisdictions adopting that Directive, is marked as being put on the market after August 13, 2005, and should not be disposed of as unsorted municipal waste.
  • Page 68 lb-05046-03-EN Pag.68 22/01/2014...

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