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Konica Minolta MAGICOLOR 3300 Service Manual

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1750070-001A

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Summary of Contents for Konica Minolta MAGICOLOR 3300

  • Page 1 1750070-001A...

  • Page 2: Copyright Notice

    TECHNOLOGIES, INC. makes no warranty of any kind including, but not limited to, any implied warranties of merchantability and fitness for a particular purpose with regard to this manual. KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. assumes no responsibility for, or liability for, errors contained in this...

  • Page 3: Contents

    Contents...

  • Page 5: Table Of Contents

    Table of Contents 1. Trademarks ........................ii 2. Copyright Notice ....................... ii Contents ......................3 Chapter 1 Troubleshooting ................1-9 1. Progressing with the Troubleshooting .................1-11 1.1 Flow of Troubleshooting........................1-11 1.2 Preparatory Requirements........................ 1-12 1.3 Cautions for Service Operations ....................... 1-13 1.4 Cautions for FIP Use.........................
  • Page 6 RRP1.10 PWBA OPTFDR (PL15.5.1) ....................3-50 RRP1.11 GUIDE ASSY CASSETTE R (PL15.3.2) ................. 3-52 RRP1.12 GUIDE ASSY CASSETTE L (PL15.3.1).................. 3-54 RRP1.13 LINK ACTUATOR (PL15.4.6)....................3-56 RRP1.14 PICK UP ASSY TR2 (PL15.4.1)....................3-58 RRP1.15 SENSOR PHOTO (PL15.5.6)....................3-60 RRP1.16 FOOT (PL15.2.5)........................3-62 RRP2.
  • Page 7 Table of Contents PL 15.1 CASSETTE 2 OPT FDR (Single Tray) [Illustration]............... 5-118 PL 15.1 CASSETTE 2 OPT FDR (Single Tray) [List]................5-119 PL 15.2 Option Feeder (Single Tray) [Illustration]................5-120 PL 15.2 Option Feeder (Single Tray) [List] ..................5-121 PL 15.3 Option Feeder (Single Tray) [Illustration]................
  • Page 8 Index ......................I-155...

  • Page 9: Chapter 1 Troubleshooting

    Chapter 1 Troubleshooting...

  • Page 11: Progressing With The Troubleshooting

    Chapter 1 Troubleshooting Troubleshooting in this manual assumes use of Diag. tools (maintenance tools). However, the troubleshooting allows for the case where the Diag tools are not used. You can correct troubles according to these troubleshooting procedures after understanding them well. 1.

  • Page 12: Preparatory Requirements

    1.2 Preparatory Requirements Be sure to check the following items before starting the troubleshooting procedures: Voltage of the power supply is within the specifications (measure the voltage at the electric outlet). Power cord is free from breakage, short-circuit, disconnected wire, or incorrect connection in the power cord.

  • Page 13: Cautions For Service Operations

    Chapter 1 Troubleshooting 1.3 Cautions for Service Operations Be sure to remove the power cord except when it is specifically required. If the printer is kept ON, never touch the conductive parts while it is not specifically required. The power switch/inlet of LVPS is live even while the power supply is cut off. Never touch the live parts.

  • Page 14: Cautions For Fip Use

    1.4 Cautions for FIP Use It is assumed in the FIP that the printer controller (CONTROLLER PWB) is normally functioning. If any trouble cannot be corrected by troubleshooting, replace the printer controller with a normal one and check for proper operation again. If the trouble is not still corrected, replace the major parts and then related parts in succession and confirm according to the procedure of the "Initial check"...
  • Page 15 Chapter 1 Troubleshooting 13) Parts which are always removed to check as indicated in the FIP and procedures for that purpose are not specifically referred to here. They should be handled carefully. 14) "Replacement" in the FIP indicates replacement of parts which are considered to be the source of trouble to be checked after replacing those parts, assemblies containing them, or parts (HIGH ASSY).

  • Page 16: Level 1 Fip

    2. Level 1 FIP 2.1 Level 1 FIP The level 1 FIP is the first step for trouble diagnosis. The level 1 FIP isolates the presence of various troubles including error codes, and the level 2 FIP provides a guide for proceeding of the troubleshooting. 2.2 Flow of Level 1 FIP Ask the operator about trouble status Is operator’s operating method correct?

  • Page 17: Level 2 Fip

    Chapter 1 Troubleshooting 3. Level 2 FIP 3.1 Level 2 FIP The Level 2 FIP is the trouble diagnostic procedure to sort various troubles in addition to the error codes. In the troubleshooting, executing the steps given in the FIP or checking procedure allows you to find out a cause of trouble in a short time.

  • Page 18: Operating / Clearing The Error / Status Code

    3.3 Operating / Clearing the Error / Status Code In the table below, "shutdown" means that control over motors, ROS ASSY, FUSER ASSY and so on is stopped after a certain time. In the table below, "print" means that printing is continued even if error / status code is generated.

  • Page 19: Error Code Fip

    Chapter 1 Troubleshooting 3.4 Error Code FIP FIP-1 Feed Jam (Media Feed Jam) Remedy Step Check Initial setting Check the following for evidence of fault. Paper cassette replacing condition With tool Paper condition in cassette Replace the parts Go to step [2] Wear or damage of rolls and gears in FEEDER concerned Without tool...
  • Page 20 Remedy Step Check Checking HARNESS ASSY DRV1 for continuity Check the following for continuity. Replace Replace HBN J41-30PIN <=> J11-11PIN HARNESS ASSY MCU WITH CPU J41-31PIN <=> J11-10PIN DRV1 J41-33PIN <=> J11-8PIN With tool Checking CLUTCH ASSY TURN for operation Go to step [17] Go to step [22] Does the Turn Roll in the Feeder run when printing 1 sheet?
  • Page 21 Chapter 1 Troubleshooting Remedy Step Check Replace HBN Checking OPTION FEED MOTOR MCU WITH CPU, Check if an error occurs though the OPTION FEED MOTOR End of work replace PWBA was replaced with a new one. OPTFDR With tool Checking CLUTCH ASSY TURN TRAY 2 for operation Go to step [29] Does the TURN ROLL in the FEEDER run when printing 1 Go to step [34]...

  • Page 22: Tray 2 Paper Near Empty

    FIP-2 Tray 2 Paper Near Empty Remedy Step Check Initial setting Check the following for evidence of fault. Replace the parts Go to step [2] SENSOR LOW PAPER replacing condition concerned SENSOR actuator replacing condition With tool Go to step [3] Does the error occur even if the paper is added? End of work Without tool...

  • Page 23: Tray 2 Paper Empty (Put %S In %S Bin)

    Chapter 1 Troubleshooting FIP-3 Tray 2 Paper Empty (Put %s in %s Bin) Remedy Step Check Initial setting Check the following for evidence of fault. Replace the parts Go to step [2] SENSOR NO PAPER replacing condition concerned SENSOR actuator replacing condition With tool Go to step [3] Does the error occur even if the paper is added?

  • Page 24: Upper Cassette Detached (Adjust Input Bin)

    FIP-4 Upper Cassette Detached (Adjust Input Bin) Remedy Step Check Initial setting With tool Check the following for evidence of fault. Replace the parts Go to step [2] SW ASSY SIZE TRAY 2 replacing condition concerned Without tool Actuator replacing condition Go to step [3] PAPER CASSETTE replacing condition Checking SW ASSY SIZE TRAY 2...

  • Page 25: Preventive Maintenance

    Chapter 1 Troubleshooting 4. Preventive Maintenance When you visit a customer, perform preventive maintenance services everytime you visit the customer to prevent possible troubles beforehand. Preventive maintenance procedure Ask the customer how the laser printer is used. Record the accumulated number of sheets printed. Replace the parts to be replaced periodically based on the No.
  • Page 26 1-26...

  • Page 27: Chapter 3 Removal And Replacement Procedures

    Chapter 3 Removal and Replacement Procedures...

  • Page 29: Removal And Replacement Procedures

    Chapter 3 Removal and Replacement Procedures 1. Removal and Replacement Procedures Parts removal and replacement procedures are described in major 14 items which correspond to classification of parts list. Adjustment procedures are described in one independent item. RRP 1. Option Feeder (Single Tray)1 RRP 2.

  • Page 30: Description Of Procedures

    1.2 Description of procedures "RRP X,Y "AAAAA" at the top of procedures represent the part name AAAAA are to be removed and replaced. "(PL X.Y.Z)" following the parts name in procedures represent that the parts are those of the plate (PL) "X.Y", item "Z"...
  • Page 31 Chapter 3 Removal and Replacement Procedures Blank Page 3-31...

  • Page 32: Rrp1. Option Feeder (Single Tray) 1

    RRP1. Option Feeder (Single Tray) 1 RRP1.1 COVER FRONT(PL15.2.4) COVER FRONT (PL15.2.4) 3-32...
  • Page 33 Chapter 3 Removal and Replacement Procedures Removal Pull out the cassettes of the TRAY 2 horizontally all the way to the end of the stroke and extract them inclining a little upward. Release the 3 claws securing the COVER FRONT (PL15.2.4) to the OPTION FEEDER frame and remove the cover front.

  • Page 34: Rrp1.2 Cover R (Pl15.2.2)

    RRP1.2 COVER R (PL15.2.2) COVER R (PL15.2.2) 3-34...
  • Page 35 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the 4 screws securing the COVER R (PL15.2.2) to the OPTION FEEDER. Holding the both ends of COVER R (PL15.2.2) with both hands, release two claws of the COVER R (PL15.2.2) broadening toward the left and right to release from the holes in the OPTION FEEDER frame.

  • Page 36: Rrp1.3 Cover L (Pl15.2.1)

    RRP1.3 COVER L (PL15.2.1) COVER L (PL15.2.1) 3-36...
  • Page 37 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove 4 screws securing the COVER L (PL15.2.1) to the OPTION FEEDER. Holding the both ends of COVER L (PL15.2.1) with both hands, release 2 claws of the COVER L (PL15.2.1) broadening toward the left and right to release from the holes in the OPTION FEEDER frame.

  • Page 38: Rrp1.4 Chute Assy Turn (Pl15.3.7)

    RRP1.4 CHUTE ASSY TURN (PL15.3.7) GUIDE CASSETTE R GUIDE CASSETTE L FRAME CHUTE ASSY TURN (PL15.3.7) 3-38...
  • Page 39 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT (PL15.2.4). (RRP1.1) Holding the CHUTE ASSY TURN (PL15.3.7) at the grip at both ends, push it down and remove 2 claws of the CHUTE ASSY TURN (PL15.3.7) from the hole of the FRAME TOP.

  • Page 40: Rrp1.5 Harness Assy Fdr2T2 (Pl15.5.3)

    RRP1.5 HARNESS ASSY FDR2T2 (PL15.5.3) HARNESS ASSY Fourth from the top FDR2T2 (PL15.5.3) J824(SOLENOID FEED Second from the top J822(SENSOR PHOTO (PL15.4.4)) Fifth from the First from the J825(CLUTCH J821(SWITCH ASSY SIZE Third from the J823 (SEN- SOR PHOTO Let the harness through the 3-40...
  • Page 41 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Remove the HARNESS ASSY FDR2T2 (grey) (PL15.5.3). Remove the connector (J82) of the HARNESS ASSY FDR2T2 (grey) holding the board of the PWBA OPTFDR (PL15.5.1) by hand.

  • Page 42: Rrp1.6 Cover Cst Slide (Pl15.3.8)

    RRP1.6 COVER CST SLIDE (PL15.3.8) COVER CST SLIDE (PL15.3.8) 3-42...
  • Page 43 Chapter 3 Removal and Replacement Procedures Removal Pull the CASSETE of TRAY 2 horizontally to the full, and then pull it out slanting to the upward direc- tion. Push the right and left sides of the COVER CST SLIDE(PL15.3.8) and sag it down. Then release the clicks on both ends from the projections of the GUIDE CASSETE L and R to remove the COVER CST SLIDE(PL15.3.8) Replacement...

  • Page 44: Rrp1.7 Drive Assy Feeder Single (Pl15.5.5)

    RRP1.7 DRIVE ASSY FEEDER SINGLE (PL15.5.5) DRIVE ASSY FEEDER SINGLE (PL15.5.5) 3-44...
  • Page 45 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Remove the HARNESS ASSY FDR2T2 (grey) (PL15.5.3). Remove the harness of the DRIVE ASSY FEEDER SINGLE (PL15.5.5). Remove 3 screws securing the DRIVE ASSY FEEDER SINGLE (PL15.5.5) to the OPTION FEEDER frame.

  • Page 46: Rrp1.8 Indicator Assy (Pl15.5.8)

    RRP1.8 INDICATOR ASSY (PL15.5.8) Flap of OPTION FEEDER frame STOPPER INDICATOR SHAFT INDICATOR INDICATOR ASSY (PL15.5.8) 3-46...
  • Page 47 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Release the claws at the bottom of STOPPER INDICATOR that secure the INDICATOR ASSY (PL15.5.8) to the SHAFT INDICATOR, and move the STOPPER INDICATOR downward to pull out of the hole in the flap of the OPTION FEEDER frame.

  • Page 48: Rrp1.9 Harness Assy Plg (Pl15.5.2)

    RRP1.9 HARNESS ASSY PLG (PL15.5.2) HARNESS ASSY PLG (PL15.5.2) Connector (J810) Connector (P81) Connector 3-48...
  • Page 49 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Remove the connector (J81) of the HARNESS ASSY PLG (PL15.5.2) from the connector (P81) on the PWBA OPTFDR (PL15.5.1).

  • Page 50: Rrp1.10 Pwba Optfdr (Pl15.5.1)

    RRP1.10 PWBA OPTFDR (PL15.5.1) PWBA OPTFDR (PL15.5.1) 3-50...
  • Page 51 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Remove the connector (J81) of the HARNESS ASSY PLG (PL15.5.2) from the connector (P81) on the PWBA OPTFDR (PL15.5.1).

  • Page 52: Rrp1.11 Guide Assy Cassette R (Pl15.3.2)

    RRP1.11 GUIDE ASSY CASSETTE R (PL15.3.2) BRACKET LOW PAPER LEVER LOW PAPER GUIDE ASSY CASSETTE R (PL15.3.2) 3-52...
  • Page 53 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Remove the COVER L (PL15.2.1). (RRP1.3) Remove the CHUTE ASSY TURN (PL15.3.7). (RRP1.4) Remove the COVER CST SLIDE (PL15.3.8). (RRP1.6) Remove the harness of HARNESS ASSY FDR2T2 (grey) (PL15.5.3).

  • Page 54: Rrp1.12 Guide Assy Cassette L (Pl15.3.1)

    RRP1.12 GUIDE ASSY CASSETTE L (PL15.3.1) GUIDE ASSY 3-54...
  • Page 55 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Remove the COVER L (PL15.2.1). (RRP1.3) Remove the CHUTE ASSY TURN (PL15.3.7). (RRP1.4) Remove the COVER CST SLIDE (PL15.3.8). (RRP1.6) Remove 5 screws securing the GUIDE ASSY CASSETTE L (PL15.3.1) to the OPTION FEEDER frame.

  • Page 56: Rrp1.13 Link Actuator (Pl15.4.6)

    RRP1.13 LINK ACTUATOR (PL15.4.6) LINK ACTUATOR ACTUATOR NO PAPER (PL15.4.6) (PL15.4.5) 3-56...
  • Page 57 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Remove the COVER L (PL15.2.1). (RRP1.3) Remove the CHUTE ASSY TURN (PL15.3.7). (RRP1.4) Remove the LINK ACTUATOR (PL15.4.6) spreading it from the convex portion at the connection to the ACTUATOR NO PAPER (PL15.4.5) and pull out from the hole at the flap of FRAME TOP.

  • Page 58: Rrp1.14 Pick Up Assy Tr2 (Pl15.4.1)

    RRP1.14 PICK UP ASSY TR2 (PL15.4.1) PICK UP ASSY TR2 (PL15.4.1) ROLL ASSY TURN (PL15.4.20) 3-58...
  • Page 59 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Remove the COVER L (PL15.2.1). (RRP1.3) Remove the CHUTE ASSY TURN (PL153.7). (RRP1.4) Remove the COVER CST SLIDE (PL15.3.8). (RRP1.6) Remove the HARNESS ASSY FDR2T (grey) (LP15.5.3).

  • Page 60: Rrp1.15 Sensor Photo (Pl15.5.6)

    RRP1.15 SENSOR PHOTO (PL15.5.6) SENSOR PHOTO (PL15.5.6) 3-60...
  • Page 61 Chapter 3 Removal and Replacement Procedures Removal Remove the CASSETTE of the TRAY 2. (RRP1.1) Remove the COVER FRONT. (RRP1.1) Remove the COVER R (PL15.2.2). (RRP1.2) Remove the COVER L (PL15.2.1). (RRP1.3) Remove the CHUTE ASSY TURN (PL15.3.7). (RRP1.4) Remove the COVER CST SLIDE (PL15.3.8). (RRP1.6) Remove the HARNESS ASSY FDR2T (grey) (LP14.5.3).

  • Page 62: Rrp1.16 Foot (Pl15.2.5)

    RRP1.16 FOOT (PL15.2.5) FOOT (PL15.2.5) (4 pcs) 3-62...
  • Page 63 Chapter 3 Removal and Replacement Procedures Removal Remove 1 screws securing the FOOT (PL15.2.5) to the OPTION FEEDER. Remove the FOOT(PL15.2.5) from the OPTION FEEDER. Replacement Replace the components in the reverse order of removal. 3-63...

  • Page 64: Rrp2. Option Feeder (Single Tray) 2

    RRP2. OPTION FEEDER (Single Tray) 2 RRP2.1 SWITCH ASSY SIZE (PL15.3.6) GUIDE ASSY CASSETTE R (PL15.3.2) SWITCH ASSY SIZE (PL15.3.6) 3-64...
  • Page 65 Chapter 3 Removal and Replacement Procedures Removal Remove 1 screw securing the SWITCH ASSY SIZE (PL15.3.6) to the GUIDE ASSY CASSETTE R (PL15.3.2). Remove the SWITCH ASSY SIZE (PL15.3.6). Replacement Replace the components in the reverse order of removal. 3-65...

  • Page 66: Rrp2.2 Stopper Cst (Pl15.3.4)

    RRP2.2 STOPPER CST (PL15.3.4) STOPPER CST (PL15.3.4) 3-66...
  • Page 67 Chapter 3 Removal and Replacement Procedures Removal Remove 1 screw securing the STOPPER CST (PL15.3.4) to the GUIDE ASSY CASSETTE L (PL15.3.1). Remove the STOPPER CST (PL15.3.4). Replacement Replace the components in the reverse order of removal. 3-67...

  • Page 68: Rrp3. Pick Up Assy

    RRP3. PICK UP ASSY RRP3.1 SOLENOID FEED (PL15.4.17) SOLENOID FEED (PL15.4.17) 3-68...
  • Page 69 Chapter 3 Removal and Replacement Procedures Removal Remove 1 screw securing the SOLENOID FEED (PL15.4.17) to the PICK UP ASSY. Remove the SOLENOID FEED (PL15.4.17). Replacement Replace the components in the reverse order of removal. 3-69...

  • Page 70: Rrp3.2 Spring Feed H (Pl15.4.10)

    RRP3.2 SPRING FEED H (PL15.4.10) SPRING FEED H (PL15.4.10) 3-70...
  • Page 71 Chapter 3 Removal and Replacement Procedures Removal Remove the SPRING FEED H (PL15.4.10). Replacement Replace the components in the reverse order of removal. 3-71...

  • Page 72: Rrp3.3 Spring Feed 1 (Pl15.4.9)

    RRP3.3 SPRING FEED 1 (PL15.4.9) SPRING FEED 1 (PL15.4.9) 3-72...
  • Page 73 Chapter 3 Removal and Replacement Procedures Removal Remove the SPRING FEED 1 (PL15.4.9). Replacement Replace the components in the reverse order of removal. 3-73...

  • Page 74: Rrp3.4 Gear Feed H2 (Pl15.4.11)

    RRP3.4 GEAR FEED H2 (PL15.4.11) GEAR FEED H2 (PL15.4.11) 3-74...
  • Page 75 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP.3.2) Release the claw and remove the GEAR FEED H2 (PL15.4.11). Replacement Replace the components in the reverse order of removal. 3-75...

  • Page 76: Rrp3.5 Gear Feed 1 (Pl15.4.8)

    RRP3.5 GEAR FEED 1 (PL15.4.8) GEAR FEED 1 (PL15.4.8) 3-76...
  • Page 77 Chapter 3 Removal and Replacement Procedures Removal Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Release the claw and remove the GEAR FEED 1 (PL15.4.8) Replacement Replace the components in the reverse order of removal. 3-77...

  • Page 78: Rrp3.6 Gear Feed H1(Pl15.4.12)

    RRP3.6 GEAR FEED H1(PL15.4.12) GEAR FEED H1 (PL15.4.12) 3-78...
  • Page 79 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).

  • Page 80: Rrp3.7 Gear Feed 2 (Pl15.4.13)

    RRP3.7 GEAR FEED 2 (PL15.4.13) GEAR FEED 2 (PL15.4.13) 3-80...
  • Page 81 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).

  • Page 82: Rrp3.8 Stopper Clutch (Pl15.4.16)

    RRP3.8 STOPPER CLUTCH (PL15.4.16) STOPPER CLUTCH (PL15.4.16) 3-82...
  • Page 83 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).

  • Page 84: Rrp3.9 Clutch Assy Turn (Pl15.4.18)

    RRP3.9 CLUTCH ASSY TURN (PL15.4.18) CLUTCH ASSY TURN (PL15.4.18) 3-84...
  • Page 85 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).

  • Page 86: Rrp3.10 Gear Idler (Pl15.4.15)

    RRP3.10 GEAR IDLER (PL15.4.15) GEAR IDLER (PL15.4.15) 3-86...
  • Page 87 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).

  • Page 88: Rrp3.11 Gear Idler Feed (Pl15.4.14)

    RRP3.11 GEAR IDLER FEED (PL15.4.14) GEAR IDLER FEED (PL15.4.14) 3-88...
  • Page 89 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).

  • Page 90: Rrp3.12 Gear Idler In (Pl15.4.19)

    RRP3.12 GEAR IDLER IN (PL15.4.19) GEAR IDLER IN (PL15.4.19) 3-90...
  • Page 91 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).

  • Page 92: Rrp3.13 Roll Assy Feed (Pl15.4.3)

    RRP3.13 ROLL ASSY FEED (PL15.4.3) ROLL ASSY FEED (PL15.4.3) 3-92...
  • Page 93 Chapter 3 Removal and Replacement Procedures Removal Remove the ROLL ASSY FEED (PL15.4.3) (2 pcs). Replacement Replace the components in the reverse order of removal. Replace from the side of larger hole of the SHAFT FEED 1 (PL15.4.2). The direction of the ROLL ASSY FEED (PL15.4.3) is arbitrary. 3-93...

  • Page 94: Rrp3.14 Actuator No Paper (Pl15.4.5)

    RRP3.14 ACTUATOR NO PAPER (PL15.4.5) ACTUATOR NO PAPER (PL15.4.5) 3-94...
  • Page 95 Chapter 3 Removal and Replacement Procedures Removal Release and move the claw of the ACTUATOR NO PAPER (PL15.4.5) in the arrow mark direction and pull out the tip on the opposite side from the hole at the flap on the PICK UP ASSY frame. Replacement Replace the components in the reverse order of removal.

  • Page 96: Rrp3.15 Sensor Photo (Pl15.4.4)

    RRP3.15 SENSOR PHOTO (PL15.4.4) SENSOR PHOTO (PL15.4.4) 3-96...
  • Page 97 Chapter 3 Removal and Replacement Procedures Removal Remove the ACTUATOR NO PAPER (PL15.4.5). (RRP3.14) Release the HARNESS NO PAPER from the clamp (2 positions) Release the claw (3 positions) and remove the SENSOR PHOTO (PL15.4.4). Replacement Replace the components in the reverse order of removal. When replacing, secure the left side claw and then replace the claw on the right side.

  • Page 98: Rrp3.16 Roll Assy (Pl15.4.23)

    RRP3.16 ROLL ASSY (PL15.4.23) ROLL ASSY (PL15.4.23) 3-98...
  • Page 99 Chapter 3 Removal and Replacement Procedures Removal Release the claw and move and remove the ROLL ASSY (PL15.4.23) in the arrow mark direction. Replacement Replace the components in the reverse order of removal. When replacing, secure the groove at the bottom of ROLL ASSY (PL15.4.23) to the shaft attached to the SHAFT FEED 2 (PL15.4.22).

  • Page 100: Rrp3.17 Bearing(Ø6×L8)/Metal (Pl15.4.7)

    RRP3.17 BEARING( 6×L8)/METAL (PL15.4.7) ø BEARING(ø6L×8)/METAL (PL15.4.7) 3-100...
  • Page 101 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).

  • Page 102: Rrp3.18 Bearing(Ø6×L8)/Black (Pl15.4.21)

    RRP3.18 BEARING(ø6×L8)/BLACK (PL15.4.21) BEARING(ø6×L8)/BLACK (PL15.4.21) BEARING(ø6×L8)/BLACK (PL15.4.21) 3-102...
  • Page 103 Chapter 3 Removal and Replacement Procedures Removal Remove the ROLL ASSY (PL15.4.23). (RRP3.16) Remove 3 E-rings securing the BEARING (ø6×L8)/BLACK (PL15.4.21) (3pcs) to the PICK UP ASSY. Remove the BEARING (ø6×L8)/BLACK (PL15.4.21) (3pcs). Replacement Replace the components in the reverse order of removal. 3-103...

  • Page 104: Rrp3.19 Roll Assy Turn (Pl15.4.20)

    RRP3.19 ROLL ASSY TURN (PL15.4.20) ROLL ASSY TURN (PL15.4.20) 3-104...
  • Page 105 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).

  • Page 106: Rrp3.20 Shaft Feed 1 (Pl15.4.2)

    RRP3.20 SHAFT FEED 1 (PL15.4.2) SHAFT FEED 1 (PL15.4.2) 3-106...
  • Page 107 Chapter 3 Removal and Replacement Procedures Removal Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the ROLL ASSY FEED (PL15.4.3). (RRP3.13) Remove the BEARING (ø6×L8)/METAL (PL15.4.7) attached to the SHAFT FEED 1 (PL15.4.2). (RRP3.17) Remove the BEARING (ø6×L8)/BLACK (PL15.4.21) attached to the SHAFT FEED 1 (PL15.4.2).

  • Page 108: Rrp3.21 Shaft Feed 2 (Pl15.4.22)

    RRP3.21 SHAFT FEED 2 (PL15.4.22) SHAFT FEED 2 (PL15.4.22) 3-108...
  • Page 109 Chapter 3 Removal and Replacement Procedures Removal Remove the SOLENOID FEED (PL15.4.17). (RRP3.1) Remove the SPRING FEED H (PL15.4.10). (RRP3.2) Remove the SPRING FEED 1 (PL15.4.9). (RRP3.3) Remove the GEAR FEED H2 (PL15.4.11). (RRP3.4) Remove the GEAR FEED 1 (PL15.4.8). (RRP3.5) Remove the GEAR FEED H1 (PL15.4.12).
  • Page 110 3-110...

  • Page 111: Chapter 4 Plug/Jack (P/J) Connector Locations

    Chapter 4 Plug/Jack (P/J) Connector Locations...

  • Page 113: Connector [P (Plug) / J (Jack)]

    Chapter 4 Plug/Jack (P/J) Connector Locations 1. Connector [P (plug) / J (jack)] 1.1 List of P/J Coordiates Remarks 0822 Connects No Paper Sensor (2T) and FDR2T2 Harness Assembly 0824 Connects Solenoid Feed (2T) and PWBA OPTFDR 0825 Connects Clutch Assembly Turn (2T) and PWBA OPTFDR 8220 Connects NPRSJ Harness Assembly and PWBA OPTFDR 0810...

  • Page 114: P/J Layout Diagram

    1.2 P/J layout diagram 4-114...

  • Page 115: Chapter 5 Parts List

    Chapter 5 Parts List...

  • Page 117: Parts List

    Chapter 5 Parts List 1. Parts List 1.1 Caution for use of parts list The figures indicating the illustrations are the item No. in the list and present correspondence between the illustrations and parts. The notation of PL "X.Y.Z" is composed of the plate (PL), item "X.Y", and parts "Z". The alphabet characters in the illustrations represent screws and clips as follows: "S": screw, "E": E-ring, "KL": KL clip, "C": C-ring, and "N": nut "...

  • Page 118: Pl 15.1 Cassette 2 Opt Fdr (Single Tray) [Illustration]

    PL 15.1 CASSETTE 2 OPT FDR (Single Tray) [Illustration] 5-118...

  • Page 119: Pl 15.1 Cassette 2 Opt Fdr (Single Tray) [List]

    Chapter 5 Parts List PL 15.1 CASSETTE 2 OPT FDR (Single Tray) [List] Item Parts name CASSETTE ASSY(with 2~7) ROLL ASSY RETARD *1 ............865059K21730 CLUTCH ASSY FRICTION ........... 865005K06270 HOLDER RETARD..............865019E49231 SPRING RETARD..............865809E40970 A5 BLOCK CHUTE GUIDE COVER *1:Periodical Replacement Parts 5-119...

  • Page 120: Pl 15.2 Option Feeder (Single Tray) [Illustration]

    PL 15.2 Option Feeder (Single Tray) [Illustration] 5-120...

  • Page 121: Pl 15.2 Option Feeder (Single Tray) [List]

    Chapter 5 Parts List PL 15.2 Option Feeder (Single Tray) [List] Item Parts name COVER L................865696E18140 COVER R ................865696E18160 INDICATOR................865123E91110 COVER FRONT ..............865695E93151 FOOT ..................865017E96680 5-121...

  • Page 122: Pl 15.3 Option Feeder (Single Tray) [Illustration]

    PL 15.3 Option Feeder (Single Tray) [Illustration] 5-122...

  • Page 123: Pl 15.3 Option Feeder (Single Tray) [List]

    Chapter 5 Parts List PL 15.3 Option Feeder (Single Tray) [List] Item Parts name GUIDE ASSY CASSETTE L(with 3 and 4)......865032K96331 GUIDE ASSY CASSETTE R(with 5 and 6) ......865032K96321 GUIDE CASSETTE L STOPPER CST ..............865003E56900 GUIDE CASSETTE R SWITCH ASSY SIZE.............

  • Page 124: Pl 15.4 Option Feeder (Single Tray) Tray2 [Illustration]

    PL 15.4 Option Feeder (Single Tray) TRAY2 [Illustration] 5-124...

  • Page 125: Pl 15.4 Option Feeder (Single Tray) Tray2 [List]

    Chapter 5 Parts List PL 15.4 Option Feeder (Single Tray) TRAY2 [List] Item Parts name PICKUP ASSY TR2 (with 2~5, 7~23)........865001K78142 SHAFT FEED 1 ..............865006E71970 ROLL ASSY FEED *1 ............865059K18240 SENSOR PHOTO ..............865130E82740 ACTUATOR NO PAPER ............865120E18641 LINK ACTUATOR..............

  • Page 126: Pl 15.5 Option Feeder (Single Tray) [Illustration]

    PL 15.5 Option Feeder (Single Tray) [Illustration] 5-126...

  • Page 127: Pl 15.5 Option Feeder (Single Tray) [List]

    Chapter 5 Parts List PL 15.5 Option Feeder (Single Tray) [List] Item Parts name PWBA OPTFDR ..............865160K93630 HARNESS ASSY PLG ............865162K69840 HARNESS ASSY FDR2T2............ 865962K15060 HARNESS ASSY NPRSJ............865162K69640 DRIVE ASSY FEEDER SINGLE SENSOR PHOTO ..............865130E82740 LEVER LOW PAPER ............865011E10891 INDICATOR ASSY 5-127...
  • Page 128 5-128...

  • Page 129: Chapter 6 Principles Of Operation

    Chapter 6 Principles of Operation...

  • Page 131: Drive Transmission Route

    Chapter 6 Principles of Operation 1. Drive Transmission Route 1.1 DRIVE ASSY FEEDER SINGLE The rotary power of the DRIVE ASSY FEEDER SINGLE is transmitted through the flow as shown below. In the following pages, the paper pick-up unit with the lower paper tray of this laser printer is referred to as "tray 1"...

  • Page 132: Gear Layout

    1.2 Gear Layout GEAR IDLER FEED CLUTCH ASSY TURN GEAR IDLER IN GEAR FEED1 GEAR IDLER GEAR FEED H1 PICK UP ASSY 2T DRIVE ASSY FEEDER SINGLE FRONT opf1t principle0002FA 2. Paper Transport 2.1 Paper Transport Route The OPTION FEEDER (Single Tray) are being increased. Paper is fed in the following sequence. 6-132...
  • Page 133 Chapter 6 Principles of Operation Paper feed from paper tray Paper feed from paper tray Paper feed from MSI (2T) (1T) Paper feed by Paper feed by Paper feed by "ROLL ASSY FEED (Tray)" "ROLL ASSY FEED (2T)" "ROLL ASSY FEED (MSI)" "ROLL ASSY RETARD"...

  • Page 134: Layout Of Paper Transfer Route

    2.2 Layout of Paper Transfer Route : Laser beam : Paper transfer : Paper sensors ROLL EXIT ROLL MID ROLL DUP Metal Roll Regi Roll ROLL ASSY FEED ROLL ASSY RETARD ROLL TURN CHUTE ASSY TURN (1T) ROLL ASSY TURN (PICK UP ASSY 1T) CHUTE ASSY TURN(2T) ROLL ASSY TURN...
  • Page 135 Chapter 6 Principles of Operation Detects paper size and existence/non existence of paper tray. SENSOR PHOTO (tray 2) (No Paper Sensor) Detects existence-non existence of paper in the paper tray based on the changes of actuator position. (No paper: Sensor beam is intercepted) SOLENOID FEED (tray 2) By controlling the rotations of the GEAR FEED, operation (rotation/stop) of the ROLL ASSY FEED is controlled.
  • Page 136 3.1.2 Reference diagram ROLL ASSY TURN(Tray2) ROLL ASSY FEED(Tray2) SENSOR PHOTO(Tray2) (No Paper Sensor) CLUTCH ASSY TURN(Tray2) SWITCH ASSY SIZE(Tray2) ROLL ASSY(Tray2) SOLENOID FEED(Tray2) opf1t principle0005FA 6-136...

  • Page 137: Option Feeder (Single Tray) 1

    Chapter 6 Principles of Operation 3.2 Option Feeder (Single Tray) 2 3.2.1 Major functions SENSOR PHOTO (tray 2) (Low Paper Sensor) The actuator lowers according to how much paper remains in the paper tray. When the actuator lowers to certain extent, it intercepts the sensor beam to detect low paper quantity. As the actuator position can be seen from the front side of paper tray, you can confirm approximate residual paper quantity.
  • Page 138 3.2.2 Reference diagram PWBA OPTFDR SENSOR PHOTO(Tray2) (Low Paper Sensor) DRIVE ASSY FEEDER SINGLE opf1t principle0006FA 6-138...

  • Page 139: Chapter 7 Wiring Diagrams And Signal Information

    Chapter 7 Wiring Diagrams and Signal Information...

  • Page 141: General Wiring Diagram

    Chapter 7 Wiring Diagrams and Signal Information 1. General Wiring Diagram The following describes the legend of the general wiring diagram shown on the next page. Symbols Description Denotes a connection between parts with harnesses and wires. A frame not having parts name inside denotes the connector (P/J). Numeric value inside implies the connector number.

  • Page 142: Wiring Diagram Between Parts

    2. Wiring Diagram between Parts 2.1 Configuration The wiring diagram is separated into 3 sections to show detailed connection between parts. § 1 Drive section Connection between PWBA OPTFDR and PWBA HBN MCU Connection between PWBA OPTFDR and DRIVE ASSY FEEDER SINGLE §...
  • Page 143 Chapter 7 Wiring Diagrams and Signal Information Symbols Description Control Denotes the control and its outline in PWB. DEVE_A Denotes a connection between parts with harnesses or wires, attached with signal name/contents. Denotes the function, and logic value of the signal to operate the function (Low: L, High: H).

  • Page 144: Drive Section

    § 1 Drive section 7-144...
  • Page 145 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description FDR A, FDR B, FDR XA, FDR XB DRIVE ASSY FEEDER SINGLE drive control signal DA_FDRMOT FDR_A, FDR_B, FDR_XA, FDR_XB DRIVE ASSY FEEDER SINGLE exciting signal NO OPF(L)+3.3VDC OPTION FEEDER fail detection signal (High: Fail, Low: Normal) ♦...

  • Page 146: Cassette Section 2

    § 2 Cassette section 2 7-146...
  • Page 147 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description TRAY2 SIZE0 SWITCH ON/OFF detection signal of SWITCH ASSY SIZE upper SW ON(L)+3.3VDC TRAY2 SIZE1 SWITCH ON/OFF detection signal of SWITCH ASSY SIZE middle SW ON(L)+3.3VDC TRAY2 SIZE2 SWITCH ON/OFF detection signal of SWITCH ASSY SIZE lower SW ON(L)+3.3VDC TRAY2 NO PAPER...
  • Page 148 7-148...

  • Page 149: Chapter 8 Optional Feeder Specifications

    Chapter 8 Optional Feeder Specifications...

  • Page 151: Configuration Of Feeder

    Chapter 8 Printer Specifications Configuration of Feeder Basic Configuration Option Feeder installed under the printer. This printer basically consists of an option feeder and two universal paper tray (500 sheets each). 2. Mechanical Properties 2.1 Dimensions/Mass of Feeder Width: 439mm ± 1% Depth: 509mm ±...
  • Page 152 Height: 172mm ± 1% Mass (No cassette installed + (No CRU):9.3kg ± (No cassette installed + (CRU):11.8 kg ± 8-152...

  • Page 153: Paper

    Chapter 8 Printer Specifications 2.2 Paper 2.2.1 Paper size Paper size which can be set to each paper pick-up unit is shown in the table below. Paper size Cassette JPN/Europe U.S. A4 -SEF A4 -SEF B5 -SEF B5 -SEF A5 -SEF A5 -SEF 500 Sheet Paper EXECUTIVE -SEF...
  • Page 154 8-154...
  • Page 155 Index...
  • Page 157 Index Caution for use of parts list 5-117 Removal and Replacement Cautions for FIP Use 1-14 ACTUATOR NO PAPER 3-94 Cautions for Service Operations 1-13 BEARING(ø6×L8)/BLAC 3-102 Clearing the Error 1-18 BEARING(ø6×L8)/METAL 3-100 Copyright Notice ii CHUTE ASSY TURN 3-38 CLUTCH ASSY TURN 3-84 COVER CST SLIDE 3-42 Dimensions/Mass 8-151...
  • Page 158 Level 1 FIP 1-16 Level 2 FIP 1-17 Paper Empty 1-23 Paper Near Empty 1-22 Preparatory Requirements 1-12 Wiring Diagram Cassette section 7-146 Drive section 7-144 Wiring Diagram between Parts 7-142 Wiring Diagrams and Signal Information 7-139 I-158...

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