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YOUR PARTNER IN MAINTENANCE Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS LINEAR ENCODERS SYSTEMS INDUSTRIAL COMPUTERS ENCODERS CONTROLS SERVO AMPLIFIERS MOTORS MACHINES OUR SERVICES POWER SUPPLIERS OPERATOR SERVO PANELS DRIVERS At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair works and test each later sold unit.
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EDB9300UES 00414796 Operating Instructions Global Drive 9300 servo...
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2000 Lenze GmbH & Co KG No part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze GmbH & Co KG. We have thoroughly collected all specifications in this documentation and have checked it for compliance with the described hardware and software. Howe- ver, differences cannot be excluded completely.
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S c r e e n p l a t e m a i n s c o n n e c t i o n M a i n s c o n n e c t i o n a n d D C c o n n e c t i o n + U G - U G...
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............2.1 Safety and application notes for Lenze controllers .
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• 1 servo inverter type 93XX After receipt of the delivery, check immediately whether the items delivered match • the accompanying papers. Lenze does not accept any liability for deficiencies 1 book of Operating Instructions • claimed subsequently. 1 accessory kit (bits and pieces for mechanical and...
• The specifications, processes, and circuitry described in these instructions are for guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals. • The specifications in these Instructions describe the product features without guaranteeing them.
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Safety information Safety information Safety and application notes for Lenze controllers (to: Low-Voltage Directive 73/23/EEC) 1. General 4. Installation During operation, drive controllers may have live, bare, in some The units must be installed and cooled according to the regulations cases also movable or rotating parts as well as hot surfaces, given in the corresponding documentation.
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Safety information Layout of the safety information • All safety information have a uniform layout: – The icon characterizes the type of danger. – The signal word characterizes the severity of danger. – The note text describes the danger and gives information on how to prevent dangerous situations.
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Technical data Technical data Features • Single axis in narrow design – thus space-saving installation • Power range: 370 W to 75 kW – uniform control module and thus uniform connection for the control cables over the complete power range •...
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Technical data General data/ operating conditions Field Values Vibration resistance Germanischer Lloyd, general conditions Permissible moisture Humidity class F without condensation (average relative humidity 85 %) Permissible temperature ranges during transport: -25 °C ... + 70 °C during storage of the controller: -25 °C ...
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Technical data Rated data 3.3.1 Types 9321 to 9325 Type EVS9321-ES EVS9322-ES EVS9323-ES EVS9324-ES EVS9325-ES Order No. EVS9321-ES EVS9322-ES EVS9323-ES EVS9324-ES EVS9325-ES Type EVS9321-CS EVS9322-CS EVS9323-CS EVS9324-CS EVS9325-CS Order No. EVS9321-CS EVS9322-CS EVS9323-CS EVS9324-CS EVS9325-CS 320 V - 0 % ≤ V ≤...
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Technical data 3.3.2 Types 9321 to 9324 with 200 % overcurrent Type EVS9321-ES EVS9322-ES EVS9323-ES EVS9324-ES Ratings for operation at a mains: 3 AC / 400V / 50Hz/60Hz Motor power (4-pole ASM) [kW] 0.37 0.75 [hp] Output power U, V, W (8 kHz)
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Technical data 3.3.3 Types 9326 to 9332 Type EVS9326-ES EVS9327-ES EVS9328-ES EVS9329-ES EVS9330-ES EVS9331-ES EVS9332-ES Order No. EVS9326-ES EVS9327-ES EVS9328-ES EVS9329-ES EVS9330-ES EVS9331-ES EVS9332-ES Type EVS9326-CS EVS9327-CS EVS9328-CS Order No. EVS9326-CS EVS9327-CS EVS9328-CS 320 V - 0 % ≤ V ≤...
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Technical data 3.3.4 Fuses and cable cross-sections Type Mains input L1, L2, L3, PE/motor connection U, V, W Input + UG, -UG Operation without mains filter Operation with mains filter Fuse E.l.c.b. Cable cross-section Fuse E.l.c.b. Cable Fuse Cable cross-section cross-section 9321 M 6A...
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Technical data 3.3.5 Mains filter Rated data (uk ≈ 6%) Type Lenze order number Mains current Inductance for RFI degree A for RFI degree B 9321 1.5 A 24 mH EZN3A2400H002 EZN3B2400H002 9322 2.5 A 15 mH EZN3A1500H003 EZN3B1500H003 9323...
Installation Installation Mechanical installation 4.1.1 Important notes • Use the controllers only as built-in devices! • If the cooling air contains pollutants (dust, fluff, grease, aggressive gases): – Take suitable preventive measures , e.g. separate air duct, installation of filters, regular cleaning, etc.
Installation 4.1.2 Standard assembly with fixing rails or fixing brackets K35.0001b Fig. 4-1 Dimensions for assembly with fixing rails/fixing brackets Type Fig. 9321, 9322 9323, 9324 48.5 9325, 9326 21.5 9327, 9328, 9329 9330 28,5 9331, 9332 748.5 30.5 When using a plug-on fieldbus module: Observe the free space required for the connection cables All dimensions in mm Controllers 9321 to 9326...
The heat sink of the controllers 9321 ... 9329 can be mounted outside the control cabinet to reduce the heat generated in the control cabinet. For this, you need an assembly frame with seal (can be ordered from Lenze). •...
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Installation Dimensions of the types 9321 to 9326 Lenze Fig. 4-2 Dimensions for assembly with thermally separated power stage Type 9321, 9322 112.5 385.5 95.5 365.5 105.5 9323, 9324 131.5 385.5 114.5 365.5 105.5 9325, 9226 385.5 137.5 365.5 105.5...
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Installation Dimensions of the types 9327 to 9329 K35.0017 Fig. 4-3 Dimensions for assembly with thermally separated power stage Type 9327, 9328, 9329 280 Cut-out Z Type Height Width 338 ± 1 238 ± 1 20 ± 2 259 ± 2 20 ±...
Assembly of variants Variant EVS932X-Cx (”Cold plate”) For installation in control cabinets together with other heat sinks in ”Cold plate technology” (x = order abbreviation; see inner Instructions cover). Dimensions for types 9321-Cx bis 9326-Cx Lenze Lenze Lenze K35.0059 Fig. 4-4 Dimensions for assembly in ”...
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Installation Dimensions of the types 9327-Cx and 9328-Cx K35.0056 Fig. 4-5 Dimensions for assembly in ” Cold Plate technique” Type 9327-Cx 9328-Cx When using an attachable fieldbus module: Observe the free space required for the connection cables All dimensions in mm BA9300SU EN 2.1...
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Installation • Observe the following points to comply with the technical data: – Ensure sufficient ventilation of the heat sink. – The free space behind the control cabinet back panel must be at least 500 mm. • If you install several controllers in the control cabinet: –...
Installation Electrical installation For information about the installation according to EMC, see chapter 4.3. 4-34) 4.2.1 Protection of persons Danger! All power terminals carry voltage up to 3 minutes after mains disconnection. 4.2.1.1 Residual-current circuit breakers Labelling of RCCBs Meaning AC-sensitive residual-current circuit breaker (RCCB, type AC) Pulse-current sensitive residual-current circuit breaker (RCCB, type A) All-current sensitive residual-current circuit breaker (RCCB, type B)
Installation 4.2.1.2 Insulation The controllers have an electrical isolation (insulating distance) between the power terminals and the control terminals as well as to the housing: • Terminals X1 and X5 have a double basic insulation (double insulating distance, safe mains isolation to VDE0160, EN50178).
– We recommend the use of PTC thermistors or thermostats with PTC characteristic to monitor the motor temperature. Stop! As standard Lenze three-phase AC motors are equipped with PTC thermistors. If motors from other manufacturers are used, carry out all steps required for the adaptation to the controller. 4-28) •...
With grounded phase Operation is only possible with one variant Contact Lenze DC-supply via + U The DC voltage must be symmetrical to PE. The controller will be destroyed when grounding + U 4.2.5...
Installation 4.2.7 Power connections Controller Preparations for the power connection • 9321 ... 9326 Remove the covers of the power connections: – Unlatch to the front by gentle pressure. – Pull upwards (mains connection) or downwards (motor connection). • 9327 ... 9332 Remove cover: –...
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Cable and controller protection on the DC side By means of recommended DC fuses. • (+ UG, -UG) The fuses/fuse holders recommended by Lenze are UL approved. For DC group drives or supply using a DC Observe the information given in Part F of the Manual. source:...
Installation 4.2.7.2 Motor connection We recommend the use of screened motor cables only, because of the EMC safety. Note! The screening of the motor cable is only required to comply with existing standards (e.g. VDE 0160, EN 50178). Types 9321 to 9326 Correct screen connection with screened cables (required parts in the accessory kit): ...
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Installation Types 9330 and 9331 • Strain relief by using cable binders • Correct screen connection with screened cables: – Apply motor cable screen to the screening plate using ó clamp and screws M5x12 – Fix the screen of the thermal contact (see 4-28 ) at the stud PE net to the motor connection with a surface as large as possible.
Installation • Observe the max. permissible motor cable length: = 400 V (+ 10%) = 480 V (+ 10%) Type = 8 kHz = 16 kHz = 8 kHz = 16 kHz chop chop chop chop 9321/9322 up to 50 m up to 45 m up to 50 m up to 25 m...
Installation 4.2.7.4 DC bus connection of several drives Decentralized supply with brake module O F F F 1 0 + U G - U G R B 1 R B 2 + U G - U G + U G - U G 9 3 5 2 9 3 2 X - 9 3 3 X...
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Installation Central supply with supply module • When connecting the supply module, the corresponding operating instructions must be observed. + U G - U G + U G - U G + U G - U G 9 3 2 X - 9 3 3 X 9 3 4 1 - 9 3 4 3 9 3 2 X - 9 3 3 X K35.0114...
Installation 4.2.8 Control connections 4.2.8.1 Control cables • Connect control cables to the screw terminals: Max. permissible cable cross-section Screw-tightening torques 1.5 mm 0.5 ... 0.6 Nm (4.4 ... 5.3 lbin) • We recommend a single-ended screening of all cables for analog signals to avoid signal distortion.
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Installation Terminal Level Data (Default setting is printed in bold) Analog 1, 2 Difference input master voltage -10 V to + 10 V Resolution: inputs (Main speed setpoint) 5 mV (11 bit + sign) Jumper X3 Difference input master current -20 mA to + 20 mA Resolution: 20 µ...
Installation 4.2.8.3 Connection diagrams Connection of analog signals Analog signals are connected via the 2 x 4-pole terminal block X6. Depending on the use of the analog input, the jumper of X3 must be set accordingly. Connection for external voltage supply STOP! •...
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Installation Connection of digital signals Analog signals are connected via the 2 x 7-pole terminal block X5. The levels of the digital inputs and outputs are PLC compatible. Only use relays with low-current contacts for the switching of the signal cables (recommendation: relays with gold-plated contacts).
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Digital frequency input (X9) / Digital frequency output (X10) Note! Use prefabricated Lenze cables for the connection to the digital frequency input (X9) or digital frequency output (X10). Otherwise, use cables with twisted pairs and screened wires (A, O / B, B / Z, Z) (see diagram).
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Installation STATE-BUS (X5/ ST) The state bus is a controller-specific bus system for simple monitoring in a network of drives: • Controls all drives connected to the network according to the preselected state. • Up to 20 controllers can be connected (total cable length STATE-BUS < 5m). •...
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Installation System bus connection (X4) F2 F3 F2 F3 F2 F3 +UG -UG +UG -UG 932X - 933X 932X - 933X 932X - 933X HI LO K35.0123 Fig. 4-13 Wiring system bus RA1, RA2 Bus terminating resistors 120 (included in the accessory kit) •...
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Signal level according to ISO 11898 • Up to 63 bus devices are possible • Access to all Lenze parameters • Master functions are integrated into the controller – Data exchange possible between controllers without participation of a master system (current ratio control, speed synchronization, etc.)
– Thermostat/normally closed contact Other monitoring KTY , PTC and TKO do not offer full protection. To improve the monitoring, Lenze recommends a bimetal relay. Alternative monitoring Comparators (CMP1 ... CMP3) monitor and a time element (TRANS1 ... TRANS4) limits the motor current for small speeds or motor standstill.
Connection of a thermistor or PTC thermistor to terminals T1 and T2 and internal connection Note! • In the prefabricated Lenze system cables for Lenze servo motors the cable for the temperature feedback is already included. The cables are designed for wiring according to EMC.
• The feedback system is activated under C0025. Sensorless control SSC The sensorless controller (SSC) should not be used for new drive solutions (C0025 = 1). Instead use a vector control EVF 9300 or contact Lenze. 4-30 BA9300SU EN 2.1...
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• In all configurations predefined under C0005, a resolver can be used as feedback system. An adjustment is not necessary. Note! Use pre-cut Lenze system cables to connect the resolver. Please contact Lenze before you use other resolvers. Features: •...
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Encoder connection (X8) An incremental encoder or a sin/cos encoder can be connected to this input. Note! Use pre-cut Lenze system cables to connect the encoder. • The encoder supply voltage V can be adjusted in the range from 5 V to 8 V under C0421 CC5_E –...
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Installation Incremental encoder Features: • Incremental encoders with two 5 V complementary signals which are shifted by 90 (TTL encoder) can be connected. – The zero track can be connected (as option). • 9-pole Sub-D female connector • Input frequency: 0 - 500 kHz •...
Installation Installation of a CE-typical drive system • General notes The electromagnetic compatibility of a machine depends on the type of installation and care taken. Please observe: – Assembly – Filters – Shielding – Grounding • For diverging installations, the conformity to the CE EMC Directive requires a check of the machine or system regarding the EMC limit values.
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Installation F1 ... F3 F4 F5 932X - 933X 9351 E1 E2 E3 E4 E5 A1 A2 K35.0124 Fig. 4-17 Example for wiring in accordance with EMC regulations F1...F5 Protection, see “Cable protection” ( 3-6 ) / “Mains connection” ( 4-13 ) Mains contactor For mains filter “A”...
Commissioning Commissioning Initial switch-on Stop! Prior to initial switch-on of the controller, check the wiring for completeness, short-circuit, and earth fault: • Power connection: – Supply via terminals L1, L2 and L3 (direct mains connection) or alternatively via terminals +UG, -UG (DC bus connection, network of drives) •...
480 V 800 V with brake unit 5. Enter motor data: – For drives with Lenze motor: select motor under C0086. – For drives with other motors: see Chapter 5.2. 6. Select feedback system: – Drives with resolver: no changes required.
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Commissioning 11.Apply setpoint: – Apply a voltage > 0 V (max. 10 V) at X6/1, X6/2. – Do not activate a JOG setpoint (X5/E3 LOW). 12.Check whether the controller is ready for operation: – When the green LED is flashing: Controller is ready for operation, continue with 13.
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”Geber” (encoder”) under C0416 when using motors with resolvers (optional). • If the motor type is not listed under C0086, select a similar Lenze motor under C0088 C0086 (see Chapter 11.3; Code table or Chapter 11.5; Motor selection list). You have to change the following motor data manually: –...
Commissioning 5.2.1 Operation with synchronous motors made by other manufacturers Note! If you use a Lenze synchronous motor with encoder feedback, you may skip this chapter. Stop! Please use single pole resolvers and single-turn or multi-turn sin/cos encoders only. 5.2.1.1...
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Commissioning Optimise the current controller Preparations • Go to the submenu of the code list (GDC) to code C0292 (SSC I - setpoint) and enter the rated current of your drive • Set the feedback of the drive to ’1’ under C0025 (i.e. drive without feedback) •...
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Commissioning Stop! After the optimisation has been completed, the original values must be re-entered under C0292 and C0025. Rotor adjustment 1. Inhibit controller (e.g. with terminal X5/28 = LOW) 2. Unload motor mechanically (separate motor from gearbox or machine). 9300std203 Fig.
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Commissioning Controller enable • The controller is enabled only after all sources of controller inhibit have been reset (series connection of all sources). – When the controller is enabled, the green LED on the controller is illuminated. • The active sources of the controller inhibit are displayed under C0183 (see also menu: Diagnostic;...
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Commissioning Quick stop Using the quick stop function (QSP), you can stop the drive for a time to be set, independently of the setpoint input. In the factory setting, the quick stop function is active: • If, during mains connection –...
Commissioning Change of the terminal assignment (see also Chapter 8.3 ”Working with function blocks”) If the configuration is changed via C0005, the assignment of all inputs and outputs will be overwritten with the corresponding basic assignment. If necessary, the function assignment must be adapted to the wiring.
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Commissioning Example: Menu ”Terminal I/ O; DIGIN” (terminal-I/ O; digital inputs) Here are the most important aims for digital inputs Valid for the basic configuration C0005 = 1000. Code controlled by Note Subcode Signal name Signal (interface) Selection list 2 C0885 R/L/Q-R DIGIN1...
Commissioning 5.7.2 Freely assignable digital outputs Four freely assignable digital outputs are available (X5/A1 ... X5/A4). It is possible to determine the polarity for each input, i.e. the input is HIGH active or LOW active. The most important codes are listed in the submenu: DIGOUT (digital outputs) Change assignment: 1.
During operation During operation Status indications 6.1.1 In Global Drive Control 1. Click on the ”Control” button in the ”Basic settings” dialog box. 2. Click on the ”Diagnostics” button in the ”Control” dialog box. Fig. 6-1 Dialog box ”Diagnostics 9300” Type of fault Actual speed Actual motor voltage...
During operation Information on operation When operating the controller, please observe the following notes: Stop! • Cyclic connection and disconnection of the controller supply voltage at L1, L2, L3 or +U may overload the internal input current load: – Allow at least 3 minutes between disconnection and reconnection. •...
During operation 6.2.2 Controller protection by current derating Valid for the types 9326 to 9332. For field frequencies < 5 Hz the controller automatically derates the maximum permissible output current. • For operation with chopping frequency = 8 kHz (C0018=1, optimum power): –...
Parameter setting Parameter setting • The parameter setting of the controller is used to adapt the drive to your applications. • The complete parameter set is organised in codes which are consecutively numbered and begin with ”C”. (see code table, chapter 11.3). •...
Parameter setting 7.1.1 Structure of a parameter set To simplify operation, the keypad 9371BB and the PC programs GLOBAL DRIVE CONTROL and LEMOC2 consist of menu levels which will guide you rapidly to the desired codes: • Main menu – contains submenus –...
Parameter setting 7.1.2 List of selection menus Keypad 9371 BB Global Drive Control or LEMOC2 Main menu Submenu Main menu Submenu USER menu USER menu Code list Code list Load / Store Parameter set management Diagnostic Diagnostics Actual info Momentary operation History History Short setup...
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Parameter setting Keypad 9371 BB Global Drive Control or LEMOC2 Main menu Submenu Main menu Submenu LECOM/AIF LECOM/AIF interface LECOM-A/B LECOM-A/B AIF interface AIF-data interface Status word Status word System bus System bus Management CAN management CAN-IN1 CAN-IN1 Input block 1 CAN-OUT1 CAN-OUT1 Output block 1 CAN-IN2...
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Parameter setting Keypad 9371 BB Global Drive Control or LEMOC2 Main menu Submenu Main menu Submenu CFG-FB CFG FB configuration CMP1 CMP1 Analog comparator CMP2 CMP2 Analog comparator CMP3 CMP3 Analog comparator CONV1 CONV1 Converter CONV3 CONV3 Converter CONV4 CONV4 Converter CONV5 CONV5 Converter CONV6...
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Parameter setting Keypad 9371 BB Global Drive Control or LEMOC2 Main menu Submenu Main menu Submenu PCTRL PCTRL Process controller PHADD1 PHADD1 32-bit adding element PHCMP1 PHCMP1 Phase comparator PHCMP2 PHCMP2 Phase comparator PHCMP3 PHCMP3 Phase comparator PHDIFF1 PHDIFF1 32 bit setpoint/act. value comparison PHDIV1 PHDIV1 Phase division PHINT1...
Parameter setting Parameter setting using the keypad 7.2.1 Keypad (Order no.: EMZ9371BB) The keypad can also be plugged into the X1 interface and removed during operation. When the keypad is plugged into the controller, the module is initialized. The keypad is ready to operate after ”GLOBAL DRIVE READY”...
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Parameter setting Segments and status indications of the LCD display: Segment Explanation Code number Four-digit code number Subcode number Two-digit subcode number Parameter Parameter value with max. twelve digits Text Help text with max. 13 digits; In operating level: status information of C0183 or contents of C0004 SH PRG SH PRG : Parameter is only accepted with SHIFT + PRG (OFFLINE)
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Parameter setting Operating level From the parameter level, you reach the operating level by pressing PRG. • In the operating level, additional status information or the additional display value specified under C0004 is displayed (presetting: actual speed C0051). – When selecting the USER menu, the first code level of the USER menu is displayed in the first line.
Parameter setting 7.2.2 Change parameters Tip! The parameter set changed must be saved, if you do not want to loose the modifications after mains disconnection (see chapter 7.2.3). Basic procedure 1. Change to the code level from the menus using the arrow keys change to the code level.
Parameter setting 7.2.3 Save parameter set You have to save the modified parameters, if you do not want to loose them after mains disconnection. • You can establish up to four parameter sets, e.g. if you process different materials on a machine or if this is required by different operating states (setup mode, ”stand-by”).
Parameter setting 7.2.4 Load parameter set (Only possible when the controller is inhibited) Warning! • When a new parameter set is loaded, the controller is reinitialized and acts as if it was connected to the mains: – System configurations and terminal assignments may be changed.Ensure, that your wiring and drive configuration correspond to the settings of the parameter set.
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Parameter setting Terminal control You can change to other parameter sets via e.g. the digital inputs X5/E1 ... X5/E5. After mains connection the controller reads parameter set 1 first. Then, the terminals are evaluated and the desired parameter set is loaded. A LOW-HIGH edge at input DCTRL-PAR-LOAD (”Load parameter set”) is not necessary in this case: •...
Parameter setting 7.2.5 Parameter set transfer (possible only when the controller is inhibited) Warning! During parameter set transfer, the control terminals of the 9300 servo can have undefined states! Therefore, the plugs X5 and X6 must be removed before transfer. Thus, it is ensured that the controller is inhibited and all control terminals have the defined state ”LOW”.
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Parameter setting Tip! You can also copy individual parameter sets from the keypad to controller 2: • For this, use the parameters 11, 12, 14 or 14 instead of parameter 20 in step 15., to copy the parameter sets 1, 2, 3 or 4 to controller 2. •...
Parameter setting 7.2.6 Password protection You can restrict the code access via the keypad using the password protection in C0094. • Reading C0094 using the keypad: – C0094 = 0: password protection is not activated. – C0094 = 9999: password protection is activated. •...
Configuration Configuration Every practical application demands certain application-specific configurations (programs). For this, function blocks are available which can be connected for the corresponding application. The function blocks are linked via codes. 8-4) Predefined configurations Basic configurations are already defined for standard applications of the controller. These basic configurations can be selected via code C0005.
Configuration Operating modes Determine the operating mode, the interface you want to use for parameter setting or control of the controller, by choosing an operating module. 8.2.1 Parameter setting Parameters can be set with one of the following modules: • Communication module –...
2. Assign a free control code via a selection number. – e.g. 19515 (control code C0141) The main speed setpoint is now controlled by C0141. 8.2.3 Configuration with Global Drive Control With the PC program Global Drive Control (GDC) LENZE offers • an easy to understand, • well structured, •...
Configuration Working with function blocks The signal flow of the controller can be configured by connecting function blocks. The controller can thus be easily adapted to diverse applications. 8.3.1 Signal types Every function block has inputs and outputs for connection with corresponding signal types for each function: •...
Configuration 8.3.2 Elements of a function block Parameterization code Input name Name of the function block FCNT1 C1100 FCNT1-CLKUP FCNT1-OUT C1102/1 C1104/1 FCNT1-CLKDWN Output symbol C1102/2 C1104/2 CTRL FCNT1-EQUAL Input symbol FCNT1-LD-VAL C1101/1 C1103/1 FCNT1-LOAD C1102/3 C1104/3 FCNT1-CMP-VAL C1101/2 C1103/2 Configuration code Function Display code...
Existing connections, which are not desired, must be removed by reconfiguration. Otherwise, the drive cannot perform the desired function. Tip! Lenze offers a net-list generator for the visualization of existing connections (see accessories: PC program GDC). 11-1) BA9300SU EN 2.1...
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Configuration Create connections 1. Determine the signal source for ARIT2-IN1: – Change to the code level using the arrow keys – Select C0601/1 using – Change to the parameter level using PRG. – Select output AIN2/OUT (selection number 55) using –...
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Configuration Remove connections • Since a source can have several targets, there may be some unwanted signal connections. • Example: – In the factory setting of the basic configuration C0005 = 1000 (speed control), ASW1-IN1 and AIN2-OUT are connected. – This connection is not automatically removed by the settings described above! If you do not want this connection, it must be removed.
Configuration 8.3.4 Entries into the processing table The 93XX controller provides a certain time for calculating the processing time of FBs. Since the type and number of FBs to be used depends on the application and can vary strongly, not all available FBs are permanently calculated.
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Configuration 5. The entries in C0465 are: – Position 10: AND1 10500 – Position 11: OR1 10550 – Position 12: AND2 10505 This example was started with position 10, because these positions are not assigned in the default setting. FBs need not to be entered into the processing table one after the other. Empty positions in the processing table are permissible.
Configuration Description of function blocks Function blocks Function block Description CPU time used in basic configuration C0005 [ µ s] 1000 4000 5000 6000 7000 • • ABS1 Absolute value generator • ADD1 Addition block • • • • • AIF-OUT Field bus •...
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Configuration Function block Function block Description Description CPU time CPU time used in basic configuration C0005 [ µ s] [ µ s] 1000 4000 5000 6000 7000 FEVAN1 Free analog input variable FEVAN2 Free analog input variable FIXSET1 Fixed setpoints •...
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Configuration Function block Function block Description Description CPU time CPU time used in basic configuration C0005 [ µ s] [ µ s] 1000 4000 5000 6000 7000 • FCODE 37 • • • • • • • FCODE 108/1 • •...
Configuration Monitoring Various monitoring functions protect the drive from impermissible operating conditions. 8-17) If a monitoring function is activated, • a reaction to protect the drive will be activated (configuration 8-16) • a digital output is set, if it is assigned to the corresponding reaction. •...
Configuration 8.5.2 Set reactions 1. Click on the ”Parameter menu” button in the ”Basic settings” dialog box. 2. Open the ”Dialog Diagnostics” menu by a double-click. Fig. 8-6 Dialog box ”Diagnostic 9300” 3. Click the button ”Monitorings...”. Fig. 8-7 ”Monitoring configuration 93xx” dialog box 4.
Configuration 8.5.3 Monitoring functions Overview of the fault sources detected by the controller, and the corresponding reactions Display Meaning TRIP Meldung Warning FAIL-QSP Code • System error á á • Communication error (AIF) C0126 á á • Communication error at the process data input object C0591 CAN-IN1 (time monitoring can be set under C0357/1) á...
Configuration Display Meaning TRIP Meldung Warning FAIL-QSP Code á á • Encoder fault at X6/1 X6/2 (C0034 = 1) C0598 á á • Sensor fault: motor temperature (X7 or X8) C0594 á • Fault in the absolute value encoder at X8 C0025 Configuration •...
Troubleshooting and fault elimination Troubleshooting and fault elimination • You can recognize immediately whether a fault has occurred from the display elements or status information. 9-1, chapter “Troubleshooting”) • You can analyze the fault – by means of the history buffer 9-3) –...
Troubleshooting and fault elimination Display via the LECOM status word C0150 Meaning FREE 0 freely combinable IMP (pulse inhibit) 0 = Pulses enabled for power stage 1 = Pulses inhibited for power stage FREE 2 freely combinable FREE 3 freely combinable FREE 4 freely combinable FREE 5...
Troubleshooting and fault elimination Fault analysis with the history buffer • The history buffer is used to trace faults. • Fault messages are stored in the order of their occurrence. Double click ”Dialog Diagnostic” in the parameter menu of the GDC to open the dialog box Diagnostic 9300 : History buffer 9.2.1...
Troubleshooting and fault elimination 9.2.2 Working with the history buffer ó ì ú ö Fault recognition and reaction • Contains the fault recognition for every memory unit and the reaction to the fault. – e. g. ”OH3 TRIP” –...
External fault (TRIP-Set) A digital input assigned to the TRIP-Set function has Check external encoder been activated. Internal error Contact Lenze Incorrect power stage During initialization of the controller, an incorrect Contact Lenze power stage was detected Sensor fault heat sink...
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Troubleshooting and fault elimination Fault No.: - TRIP - Message Display Error Cause Remedy - Warning - FAIL-QSP Short-circuit Short-circuit. Find out cause of short-circuit; check cable. Excessive capacitive charging current of the motor Use motor cable which is shorter or of lower cable.
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Troubleshooting and fault elimination Fault No.: - TRIP - Message Display Error Cause Remedy - Warning - FAIL-QSP PS Absolute mode An absolute PS (C1311) was performed during Perform one of the following functions and restart: • instead of relative mode. relative positioning (position mode C1210).
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Drive cannot follow the digital frequency (I limit). Check drive dimensioning. Program fault A fault in the program was detected. Send controller with data (on diskette) to Lenze. • Initializing error A fault was detected during transfer of Correct parameter set.
Troubleshooting and fault elimination Reset of fault messages Reaction on Measures for re-commissioning Danger notes operating errors • TRIP/ FAIL-QSP After the error has been eliminated, the drive can be restarted when an acknowledgement has been sent. • TRIP / FAIL-QSP acknowledgement by: –...
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Troubleshooting and fault elimination 9-10 BA9300SU EN 2.1...
Maintenance Maintenance • The controller is free of maintenance if the prescribed conditions of operation are observed. 3-2) • If the ambient air is polluted, the air vents of the controller may be obstructed. Therefore, check the air vents periodically (depending on the degree of pollution approx. every four weeks): Free the obstructed air vents using a vacuum cleaner.
Appendix Appendix 11.1 Accessories For the controllers, Lenze offers the following accessories: • Mains filter • Fuses • Fuse holders • System cable for resolver • System cable for digital frequency coupling A PC can be connected to the controller via the field bus module LECOM A/B (RS232, RS485 or fibre optics).
BB or in the menu: ”Short commissioning / Speed operation” of Global Drive Control or LEMOC 2. Input motor type (contains all nameplate data of the motor) C0173 Enter UG limit (mains voltage) C0086 Enter LENZE motor type Enter maximum motor current C0022 xxxA Determine Imax...
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Appendix Main switch Fuses for cable protection Mains contactor Mains choke F1 F2 +UG -UG 93XX 9352 28 E1 E2 E3 E4 E5 A1 A2 A3 A4 59 TRIP-SET Motor 9300std016 Fig. 11-2 Connection diagram of configuration 1000 Note! A brake unit is required only if the DC bus voltage of the 93XX servo inverter in the generator mode exceeds the upper switch-off threshold set under C0173 (activation of the OU monitoring function).
BB or in the menu: ”Short commissioning / Torque operation” of Global Drive Control or LEMOC 2. Input motor type (contains all nameplate data of the motor) C0173 Enter UG limit (mains voltage) C0086 Enter LENZE motor type Enter maximum motor current C0022 xxxA Determine Imax...
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Appendix 9300std023 Fig. 11-3 Signal flow chart of configuration 4000 11-6 BA9300SU EN 2.1...
”Short commissioning / Digital frequency master” of Global Drive Control or LEMOC Input motor type (contains all nameplate data of the motor) C0173 Enter UG limit (mains voltage) C0086 Enter LENZE motor type Enter maximum motor current C0022 xxxA Determine Imax...
BB or in the menu ”Short commissioning / Digital frequency slave line” of Global Drive Control or LEMOC 2. Input motor type (contains all nameplate data of the motor) C0173 Enter UG limit (mains voltage) C0086 Enter LENZE motor type Enter maximum motor current C0022 xxxA Determine Imax Enter controller configuration...
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Appendix 9300std025 Fig. 11-5 Signal flow chart of configuration 6000 11-11 BA9300SU EN 2.1...
BB or in the menu: ”Short commissioning / Digital frequency slave cascade” of Global Drive Control or LEMOC 2. Input motor type (contains all nameplate data of the motor) C0173 Enter UG limit (mains voltage) C0086 Enter LENZE motor type Enter maximum motor current C0022 xxxA Determine Imax Enter controller configuration...
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Appendix 9300std026 Fig. 11-6 Signal flow chart for configuration 7000 11-13 BA9300SU EN 2.1...
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S t r e t c h u n i t 2 S t r e t c h u n i t 1 P u l l - o f f u n i t ( m a s t e r d r i v e ) v = 8 0 m / m i n v = 1 1 0 m / m i n v = 5 0 m / m i n...
Parameter value of the code can only be modified when the controller is inhibited Keypad LCD • Display of the short text, e.g. 3$5 /2$' Lenze Factory setting of the code The row ”Important” contains further information Codes only display values. They cannot be configured. Choice...
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Appendix Code Code Possible settings Important Important Lenze Choice [C0005] 1000 Signal configuration 6,*1$/ &)* (Predefined basic configurations) The digit indicates the predefined controller control • xxx1: RS232, RS485 or fiber-optics • xxx3: InterBus-S or Profibus • xxx5: Systembus (CAN)
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Appendix Code Code Possible settings Important Important Lenze Choice 5000 DF mst Master for digital frequency coupling 5001 DF mst 1 5003 DF mst 3 5005 DF mst 5 5010 DF mst 10 5011 DF mst 11 5013 DF mst 13...
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> 1.5 I possible [C0025] COMMON Feedback )(('%$&. 7<3( no feedback Input of the encoder specified on the nameplate of the Lenze motor: RSx (Resolver) C0025 a tomatically changes C0420 C0490 C0025 automatically changes C0420, C0490, IT 512 5V IT-512-5V C0495 IT-1024-5V •...
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Appendix Code Code Possible settings Important Important Lenze Choice C0030 {1 inc/rev} DFOUT constant ')287 &2167 Constant for the digital frequency output in increments per revolution 1024 2048 4096 8192 16384 C0032 -32767 32767 FCODE (gearbox factor numerator) )&2'( *($5%2;...
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C0070, C0071, C0081, C0084, C0085, C0087, C0088, C0089, C0090, C0091 to the assigned default setting COMMON no Lenze motor New generation Lenze asynchronous servo motors New generation Lenze asynchronous servo with integrated temperature monitoring via resolver or encoder motors cable.
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: 85Hz DFVA112-120 DFVAXX112-22, f : 120Hz DSVA112-140 DSVAXX112-22, f : 140Hz New generation Lenze synchronous servo motors New generation Lenze synchronous servo motors with integrated temperature monitoring via resolver or encoder cable. with integrated temperature monitoring via • resolver or encoder cable.
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Code Code Possible settings Important Important Lenze Choice Lenze inverter motor in star connection Lenze inverter motor in star connection • • The temperature monitoring via resolver or encoder cable is The temperature monitoring via resolver or deactivated automatically, i.e.:...
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Appendix Code Code Possible settings Important Important Lenze Choice [C0095] inactive Rotor position adjustment of a synchronous 5OSO5 POR D'K active motor C0058 displays the zero angle of the rotor C0095 = 1 starts position adjustment [C0096] /1: AIF access protection...
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Appendix Code Code Possible settings Important Important Lenze Choice C0126 Trip Conf. CE0 021,7 &( Warning Configuration communication error monitoring with automation interface CE0 C0130 NSET actual Ti times DES 7J C0134 NSET RFG characteristic 5)* EID5DE Ramp characteristic for main setpoint...
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Appendix Code Code Possible settings Important Important Lenze Choice C0169 corresponding mains switch-on time History buffer • List of times when the faults have occurred )DJMSJNF DES under C0168 )DJMSJNF OM' • related to C0179 )DJMSJNF OM' Occurrence of the faults...
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Appendix Code Code Possible settings Important Important Lenze Choice C0183 Drive diagnostics 'JDH1ORSJER • indicates fault or status information • if several items or fault or status information are to be shown, the information with the smallest number is displayed...
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Appendix Code Code Possible settings Important Important Lenze Choice C0222 {0.1} 500.0 PCTRL Vp gain 3&75/ 9P Process controller gain V C0223 {1 ms} 99998 PCTRL Tn integral component 3&75/ 71 99999 ms switched off C0224 {0.1} PCTRL Kd differential component 3&75/ .'...
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Appendix Code Code Possible settings Important Important Lenze Choice C0325 {0.1} 500.0 PCTRL Adaptation Vp2 9P D'DPS Process controller adaptation gain (V C0326 {0.1} 500.0 PCTRL Adaptation Vp3 9P D'DPS Process controller adaptation gain (V C0327 100.00 0.00 {0.01 %} 100.00...
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Appendix Code Code Possible settings Important Important Lenze Choice C0356 {1 ms} 65000 CAN bus time settings 3000 1: CAN Boot-Up &$1 %227 83 2: CAN-OUT2 cycle 287 EWEMF 3: CAN-OUT3 cycle 287 EWEMF 4: CAN OUT 2/3 delay time &$1 '(/$<...
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C0409 -199.99 {0.01 %} 199.99 Input signals of AIN2 OGGRFS HDJ1 [C0416] 99999999 Correction Resolver fault for Lenze motors 5FROMTF5 D'K • Read resolver error from the nameplate [C0420] {1 inc/rev} 8192 Encoder input (TTL)X8 / (HTL)X9 (1EO'F5 EO1RS Encoder constant for encoder input X8 in...
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Appendix Code Code Possible settings Important Important Lenze Choice → Selection list 1 [C0450] 1000 FIXED 0 % Configuration analog input of BRK1 → Selection list 2 [C0451] 1000 FIXED 0 Digital input of BRK1 → Selection list 1 [C0452]...
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Appendix Code Code Possible settings Important Important Lenze Choice C0472 -199.99 {0.01 %} 199.99 Used for relative analog signals 0.00 )&2'( D1DMOH 0.00 )&2'( D1DMOH 100.00 )&2'( D1DMOH 0.00 )&2'( D1DMOH 0.00 )&2'( D1DMOH C0473 -32767 32767 Used for absolute analog signals )&2'( D%R...
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Appendix Code Code Possible settings Important Important Lenze Choice → Selection list 2 [C0525] 1000 FIXED 0 Configuration one-time zero pulse activation P8MRF → Selection list 2 [C0526] 1000 FIXED0 DFSET-RESET 5(6(7 Reset integrators → Selection list 2 [C0527]...
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Appendix Code Code Possible settings Important Important Lenze Choice → Selection list 1 [C0561] 1000 FIXED 0 % Configuration analog input of FIXSET1 → Selection list 2 [C0562] 1000 FIXED 0 Configuration of digital inputs C0563 -199.99 {0.01 %} 199.99 Display of C0561 &...
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Appendix Code Code Possible settings Important Important Lenze Choice C0597 Trip Configuration monitoring motor phase failure 021,7 /3 Warning C0598 Trip Configuration monitoring master current at 021,7 6' X5/1.2 < 2mA Warning C0599 {0.1} 10.0 Current limit for motor phase failure monitoring...
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Appendix Code Code Possible settings Important Important Lenze Choice C0676 -199.99 {0.01 %} 199.99 Display of C0673 & C0674 & C0677 Display of C0675 & C0680 CMP1 comparator function )81ESJO1 Compares the inputs IN1 and IN2 IN1 = IN 2 IN 1 >...
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Appendix Code Code Possible settings Important Important Lenze Choice C0711 0.001 0.001 {0.001 s} 60.000 Pulse time of TRANS1 38MRF 7 → Selection list 2 [C0713] 1000 FIXED 0 Digital input of TRANS1 C0714 Display of C0713 & C0715 Transition evaluation TRANS2...
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Appendix Code Code Possible settings Important Important Lenze Choice C0738 Selection of the scanning period $%SDRSPF5JO'F 1 ms 2 ms 5 ms 10 ms 20 ms 50 msec 100 ms 200 ms 500 ms 2 sec 10 s 20 s...
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Appendix Code Code Possible settings Important Important Lenze Choice → Selection list 2 [C0786] 5001 MCTRL-QSP-OUT Digital input (load ramp function generator) MOD' → Selection list 2 [C0787] Configuration JOG selection and JOG activation DIGIN3 Binary interpretation KOH
1000 FIXED0...
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Appendix Code Code Possible settings Important Important Lenze Choice C0821 Display of C0820 & → Selection list 2 [C0822] 1000 FIXED0 Digital inputs AND2 C0823 Display of C0822 & → Selection list 2 [C0824] 1000 FIXED0 Digital inputs AND3 C0825 Display of C0824 &...
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Appendix Code Code Possible settings Important Important Lenze Choice → Selection list 1 [C0850] 1000 FIXED 0 % Configuration process output words for automation interface AIF (X1) O8S: 28S: O8S: → Selection list 3 [C0851] 1000 FIXED 0INC Configuration 32-bit phase information...
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Appendix Code Code Possible settings Important Important Lenze Choice → Selection list 1 [C0890] Speed setpoint input 1 RFS 5050 NSET-NOUT → Selection list 1 [C0891] 1000 FIXED0% Configuration torque setpoint input 0 D'' → Selection list 1 [C0892] 5700...
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Appendix Code Code Possible settings Important Important Lenze Choice C0932 Homing mode 5() NO'F Mode 0 Mode 1 Mode 6 Mode 7 Mode 8 Mode 9 Mode 20 Mode 21 C0933 Reference signal transition 5() S5D1R Rising trans rising transition...
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Appendix Code Code Possible settings Important Important Lenze Choice C0982 2.000 0.001 {0.001 s} 16.000 MFAIL Tir (acceleration time) C0983 1.000 0.001 {0.001 s} 60.000 MFAIL retrigger time C0988 -199.99 {0.01 %} 199.99 Display of & & & & & &...
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Appendix Code Code Possible settings Important Important Lenze Choice C1099 Display of C1097 & C1100 Return )81LSJO1 Hold → Selection list 1 [C1101] 1000 FIXED0% Configuration analog inputs /' 9$/ &03 9$/ → Selection list 2 [C1102] 1000 FIXED0 Digital inputs &/.83...
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Appendix Code Code Possible settings Important Important Lenze Choice C1158 Display of C1154 & C1159 -2147483647 2147483647 Display of C1155 & → Selection list 1 [C1160] 1000 FIXED0% Analog inputs ASW3 → Selection list 2 [C1161] 1000 FIXED0 Digital input ASW3 C1162 -199.99...
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Appendix Code Code Possible settings Important Important Lenze Choice → Selection list 4 [C1211] 1000 FIXEDPHI-0 Configuration inputs of STORE1 0$6., → Selection list 3 [C1212] 1000 FIXED0INC Configuration input of STORE1 0$6.9 C1215 Display of C1210 & ...
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Appendix Code Code Possible settings Important Important Lenze Choice C1503 100000 Numerator of FEVAN2 18NF5DSO5 C1504 0.0001 0.0001 {0.0001} 100000.0000 FEVAN2 denominator 'F1ONJDSO5 C1505 1000000000 Offset von FEVAN2 2GGRFS → Selection list 1 [C1506] 1000 FIXED0% Configuration analog input of FEVAN2 →...
Example: “161”. The motor designation behind this number is shown in the display ”DSKS56-33-200”. If the code value is > 269: See Reference List for servo motors 9300std201 C0086 Lenze motor type C0081 C0087 C0088 C0089 C0090 Motor type Thermal sensor...
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Appendix C0086 Lenze motor type C0081 C0087 C0088 C0089 C0090 Motor type Thermal sensor Value Name [kW] [rpm] [Hz] DSVA56-140 DSVAXX056-22 0.80 3950 DFVA71-120 DFVAXX071-22 2.20 3410 DSVA71-140 DSVAXX071-22 1.70 4050 DFVA80-60 DFVAXX080-22 2.10 1635 DSVA80-70 DSVAXX080-22 1.40 2000 DFVA80-120 DFVAXX080-22 3.90...
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Appendix Reference List for servo motors Tip! The motors listed under “Nameplate data” are available with GDC and unit software. 1. Please enter the value stated for your motor under C0086 in GDC or the keypad. 2. Then check all codes listed in the table. Overwrite the entry in GDC or the keypad with the values indicated in the table.
Appendix 11.5.2 Three-phase asynchronous motors Tip! If the code is > 269: See Reference List for motor types MDXMA Types DXRAXX GDC / Display Nameplate C0081 C0087 C0088 C0089 C0090 Motor type Thermal sensor Valu Name [kW] [rpm] [Hz] DXRAXX071-12-50 DXRAXX071-12 0.25 1410...
Ctrl. inhibit Controller inhibit ( = Controller enable ) Fieldbus For data exchange between superimposed control and positioning control, e.g. InterBus-S or PROFIBUS DP Global Drive Control (PC-program (Windows) for Lenze controllers) INTERBUS Industrial communication standard to DIN E19258 LECOM...
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Здравствуйте. Как разблокировать кнопки управления модель ESV552N04TXB. Кнопки управления не реагируют на нажатие