Lenze L-force Drives 9400 Series Mounting Instructions
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Lenze L-force Drives 9400 Series Mounting Instructions

Lenze L-force Drives 9400 Series Mounting Instructions

Single drive highline/stateline
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EDK94SH366
.P!÷
L−force
Drives
9400
145 ... 695 A
E94ASHExxxx Single Drive HighLine/StateLine
Axis module
Mounting Instructions
l

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Summary of Contents for Lenze L-force Drives 9400 Series

  • Page 1 EDK94SH366 L−force Drives .P!÷ Mounting Instructions 9400 145 ... 695 A E94ASHExxxx Single Drive HighLine/StateLine Axis module...
  • Page 2 Please read these instructions before you start working! Follow the enclosed safety instructions.
  • Page 3 SSP94GG812...
  • Page 4 8S 8 þ þ CAN−RUN o.k. "StateLine" CAN−ERR DRIVE READY DRIVE ERROR 24 V 24−V o.k. USER SSP94LED01 EN 61800−5−1 © 2014 Lenze Automation GmbH, Postfach 10 13 52, D−31763 Hameln, Hans−Lenze−Str. 1, D−31855 Aerzen Lenze Automation GmbH EDK94SH366 ZH/EN 3.1...
  • Page 5 UL UR EDK94SH366 ZH/EN 3.1...
  • Page 6 – – – Lenze http://www.Lenze.com EDK94SH366 ZH/EN 3.1...
  • Page 7 73/23/EEC) IEC 364/CENELEC HD 384 DIN VDE 0100 IEC 664 DIN VDE 0110 EN 61000−3−2 EC Directive 98/37/EC EN 60204 EMC Directive 89/336/EEC 73/23/EEC EN 61800−5−1 EN 61800−3 EDK94SH366 ZH/EN 3.1...
  • Page 8 VBG 4 : UL 98/37/EC Annex 1.2.7 IEC 954−1 EN 1037 (safe torque off) safe standstill EDK94SH366 ZH/EN 3.1...
  • Page 9 ƒ – U V W +UG −UG Rb1 – L1 L2 L3 U V W +UG −UG Rb1 ƒ ƒ – ƒ – – ƒ – EDK94SH366 ZH/EN 3.1...
  • Page 10 EDK94SH366 ZH/EN 3.1...
  • Page 11 Branch circuit protection: ƒ Suitable for use on a circuit capable of delivering not more than 100000 rms symmetrical amperes, 500 V max., when protected by the specified fuses (¶ 2−1). Voltage of the fuses must at least be suitable with the input voltage of the ƒ...

  • Page 12: S E94Asxe1454

    Branch circuit protection (UL Guide No. JHFR2) Bussmann Alternate type Type Fuse rating Type Ferraz−Shawmut SIBA E94ASxE1454 250 A, 700 V 170M3016 2061032.250 6.6URD30D08A0250 E94ASxE1724 315 A, 700 V 170M3017 2061032.315 6.6URD30D08A0315 E94ASxE2024 350 A, 700 V 170M3018 2061032.350 6.6URD30D08A0350 E94ASxE2454 400 A, 700 V 170M4012...
  • Page 13 EN 61800−3 150 m EN 61800−3 73/23/EEC UL 508C 132659 EN 60529 IP 20 NEMA 250 EN 61800−5−1 2000m EN 61800−5−1 EN 61800−5−1 EN 61800−5−1 > 3.5 mA IEC/EN 60721−3−1 1K3 (−25 ... +60 °C) IEC/EN 60721−3−2 2K3 (−25 ... +70 °C) IEC/EN 60721−3−3 3K3 (−10 ...

  • Page 14: Table Of Contents

    E94ASxE1454 E94ASxE1724 E94ASxE2024 E94ASxE2454 E94ASxE2924 E94ASxE3664 E94ASxE4604 E94ASxE5724 E94ASxE6354 E94ASxE6954 EDK94SH366 ZH/EN 3.1...
  • Page 15 Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 3/PE AC 320 − 0 % ... 440 + 0 % 48 − 0 % ... 65 + 0 % 3/PE AC 400 − 0 % ... 550 + 0 % 48 −...

  • Page 16: E94Asxe1724

    Power loss P Type when operating with rated output current I when controller is inhibited E94ASxE1454 2120 E94ASxE1724 2200 E94ASxE2024 2600 E94ASxE2454 3300 E94ASxE2924 4100 E94ASxE3664 4900 E94ASxE4604 9200 E94ASxE5724 11300 E94ASxE6354 12500 E94ASxE6954 14700 EDK94SH366 ZH/EN 3.1...

  • Page 17: E94Asxe2024

    400 V [kW] [kW] BRmax Bmin BRmax BRmax E94ASxE1454 31.5 E94ASxE1724 36.7 E94ASxE2024 45.1 E94ASxE2454 56.3 E94ASxE2924 68.6 E94ASxE3664 90.1 E94ASxE4604 E94ASxE5724 E94ASxE6354 E94ASxE6954 BRmax BRmax ±10 % Bmin − 500 V [kW] [kW] BRmax Bmin BRmax BRmax E94ASxE1454 37.4 E94ASxE1724 43.5 E94ASxE2024...

  • Page 18: E94Asxe2454

    8S, 8 SSP94GG801 4−1 [mm] [mm] [kg] E94ASxE1454 E94ASxE1724 1199 1166 1154 E94ASxE2024 E94ASxE2454 E94ASxE2924 1580 1546 1535 E94ASxE3664 EDK94SH366 ZH/EN 3.1...
  • Page 19 SSP94G1010 4−2 [mm] [mm] [kg] E94ASxE4604 E94ASxE5724 1547 1559 1502 E94ASxE6354 E94ASxE6954 EDK94SH366 ZH/EN 3.1...
  • Page 20 ƒ ƒ SSP94KE0X8  ‚ − − − − EDK94SH366 ZH/EN 3.1...
  • Page 21 SSP94KE089  ‚ ƒ − − − − EDK94SH366 ZH/EN 3.1...
  • Page 22 (IP00) SSP94KE101 EDK94SH366 ZH/EN 3.1...
  • Page 23 (PE) > 3.5 mA AC > 10 mA DC. ƒ EN 61800−5−1 ƒ – ³ 10 mm – PE ƒ ƒ ƒ ƒ = 800 V. ƒ DCmax EDK94SH366 ZH/EN 3.1...
  • Page 24 S300 – (ON) – (OFF) S300 (OFF) 94ITSW8001 ON − OFF − IT IF−Card−SW IF−Card−SW EDK94SH366 ZH/EN 3.1...
  • Page 25 ( , UL) ƒ ƒ ƒ – – – > 70 % 90 °. – ƒ ƒ ƒ ƒ ƒ ƒ ƒ ƒ 24 V ƒ ƒ L−force »Engineer« EDK94SH366 ZH/EN 3.1...
  • Page 26 F1...F3 ƒ „  X100 E94ASxExxxx X106 X105 X107 T1 T2 Rb1 Rb2 BD1 BD2 ‚ EYF... SSP94PSP89 E94ASxExxxx 9400 F1 ... F4 " EYF...  1 (−10 ... 0 ... +10 V) ‚ ƒ 24−V IEC 61131−2 „ 24−V EDK94SH366 ZH/EN 3.1...
  • Page 27 SSP94KL08S 5−1 X105 SSP94KL0X8 [AWG] [Nm] [lb−in] Inbus 5 WAF 13 EDK94SH366 ZH/EN 3.1...
  • Page 28 X105 [AWG] [Nm] [lb−in] Inbus 5 X100 9300 −UG [AWG] [Nm] [lb−in] Inbus 5 X100 L1, L2, L3 SSP94KL0X8 [AWG] [Nm] [lb−in] Inbus 5 WAF 13 EDK94SH366 ZH/EN 3.1...
  • Page 29 EN 60947−8 SSP94X6106 [AWG] [Nm] [lb−in] 0.5 ... 0.6 4.5 ... 6.2 0.6 x 3.5 X107 + (Lenze: WH) − (Lenze: BN) E94AZHY0101: 24 V DC, max. 5.0 A + / − (18 ... 30 V DC) SSP94X6107 [AWG] [Nm] [lb−in] 0.5 ...

  • Page 30: E94Asxe2924

    SSP94KL801 5−2 X105 SSP94KL801 [AWG] [Nm] [lb−in] E94ASxE1724 E94ASxE2024 2 x 240 2 x 500 mcm WAF 16 E94ASxE2454 E94ASxE2924 E94ASxE3664 EDK94SH366 ZH/EN 3.1...

  • Page 31: E94Asxe3664

    X105 SSP94KL801 [AWG] [Nm] [lb−in] E94ASxE1724 E94ASxE2024 2 x 240 2 x 500 mcm WAF 13 E94ASxE2454 E94ASxE2924 E94ASxE3664 X100 9300 −UG SSP94KL801 [AWG] [Nm] [lb−in] E94ASxE1724 E94ASxE2024 2 x 240 2 x 500 mcm WAF 13 E94ASxE2454 E94ASxE2924 E94ASxE3664 EDK94SH366 ZH/EN 3.1...
  • Page 32 EN 60947−8 SSP94X6106 [AWG] [Nm] [lb−in] 0.5 ... 0.6 4.5 ... 6.2 0.6 x 3.5 X107 + (Lenze: WH) − (Lenze: BN) E94AZHY0101: 24 V DC, max. 5.0 A + / − (18 ... 30 V DC) SSP94X6107 [AWG] [Nm] [lb−in] 0.5 ...

  • Page 33: E94Asxe4604

    SSP94KL110 5−3 < < X105 SSP94KL801 [AWG] [Nm] [lb−in] E94ASxE4604 2 x 400 2 x 750 mcm WAF 16 E94ASxE5724 3 x 150 3 x 350 mcm E94ASxE6354 E94ASxE6954 EDK94SH366 ZH/EN 3.1...

  • Page 34: E94Asxe5724

    X105 SSP94KL801 [AWG] [Nm] [lb−in] E94ASxE4604 2 x 70 2 x 00 E94ASxE5724 E94ASxE6354 E94ASxE6954 X100 9300 −Ug [AWG] [Nm] [lb−in] E94ASxE4604 2 x 400 2 x 750 mcm E94ASxE5724 WAF 16 3 x 150 3 x 350 mcm E94ASxE6354 E94ASxE6954 X100 SSP94KL801...
  • Page 35 EN 60947−8 SSP94X6106 [AWG] [Nm] [lb−in] 0.5 ... 0.6 4.5 ... 6.2 0.6 x 3.5 X107 + (Lenze: WH) − (Lenze: BN) E94AZHY0101: 24 V DC, max. 5.0 A + / − (18 ... 30 V DC) SSP94X6107 [AWG] [Nm] [lb−in] 0.5 ...
  • Page 36 Pin 2 CAN−LOW Pin 3 CAN−GND Pin 7 CAN−HIGH 9400SSP000X1 CAN−Shield "StateLine" 24 V 24 V (SELV/PELV) ( 9400SSP000X2 in/out ( [AWG] [Nm] [lb−in] 0.2 ... 2.5 24 ... 12 EDK94SH366 ZH/EN 3.1...
  • Page 37 "HighLine" A1− 1 − A1− 1 − ±20mA A2− 2 − " SSP94000X3 [AWG] [Nm] [lb−in] 0.2 ... 2.5 24 ... 12 "StateLine" A1− 1 − A1− 1 − ±20mA " SSP94SL0X3 EDK94SH366 ZH/EN 3.1...
  • Page 38 "HighLine" 24−V 9400SSP000X4 [AWG] [Nm] [lb−in] 0.2 ... 2.5 24 ... 12 "StateLine" 24−V 9400SSPxxx EDK94SH366 ZH/EN 3.1...
  • Page 39 "HighLine" 9400SSP000X5 [AWG] [Nm] [lb−in] 0.2 ... 2.5 24 ... 12 "StateLine" 9400SSPxxx EDK94SH366 ZH/EN 3.1...
  • Page 40 , RJ69 9400SSP000X6 +REF −REF +COS −COS +SIN −SIN +KTY 9400SSP000X7 −KTY EYF001... EYF002... Hiperface EnDat 2.1 +RS485 n. c. n. c. n. c. n. c. −KTY −KTY −KTY −KTY − − − Ref COS − − − − Ref SIN −...
  • Page 41 þ MXI1 þMXI2 oMMI oMSI. E894YCEN001A 6−1 E94AYCEN X215 , RJ45 EN 50173 EDK94SH366 ZH/EN 3.1...
  • Page 42 CANopen E94YCCA001B 6−2 E94AYCCA (CANopen) X220 : Sub−D , 9− X220 Pin 2 CAN−LOW Pin 3 CAN−GND Pin 7 CAN−HIGH 9400SSP000X1 CAN−Shield EDK94SH366 ZH/EN 3.1...
  • Page 43 Baud CAN Address 9400CAN003 6−3 "1" ... "64") ƒ "a" ... "d") ƒ "OFF" C00350 ( ) C00351 ( 10kbit/s 20kbit/s 50kbit/s 125kBit/s 250kbit/s 500kbit/s 800kbit/s 1000kbit/s CANopen ("Z") DR303−3 CANopen ("F") EDK94SH366 ZH/EN 3.1...
  • Page 44 PROFIBUS E894YCPM001A 6−4 E94AYCPM (PROFIBUS) X200 , 2− X201 PROFIBUS : Sub−D , 9− X200 24 V (SELV/PELV) 24 V DC 20.4 − 0 % ... 28.8 V + 0 %, 200 mA − SSP94KP200 − − RxD/TxD−P M5V2 (5V) P5V2 5 V DC / 30 mA ( −...
  • Page 45 : 1  126 S1 − S7 OFF ( ƒ C00899 S1 − S7 ƒ «64» «32» «16» «8» «4» «2» «1» (= 23) PROFIBUS EDK94SH366 ZH/EN 3.1...
  • Page 46 þ MXI1 þMXI2 oMMI oMSI. E94AYFLF004 , 9− Sub−D , 9− Sub−D +5 V (pin 8 = − SUBD09010 EDK94SH366 ZH/EN 3.1...
  • Page 47 +5 V ±6 % − SUBD09010 EDK94SH366 ZH/EN 3.1...
  • Page 48 o MXI1 oMXI2 þMMI oMSI. MM1xx MM1xx 1 MB ƒ SSP94M0001 6−5 E94AYM1x − − EDK94SH366 ZH/EN 3.1...
  • Page 49 MM2xx / MM3xx / MM4xx MM2xx 1 MB ƒ (CAN) ƒ MM3xx 4 MB ƒ (CAN) ƒ MM4xx 8 MB ƒ 128 kB RAM ( ƒ ƒ (CAN) ƒ SSP94M1001 6−6 Memory module with DIP switch (as of order designation E94AYM22) Baud CAN Address 6−7...
  • Page 50 "OFF" C00350 ( ) C00351 ( 10kbit/s 20kbit/s 50kbit/s 125kBit/s 250kbit/s 500kbit/s 800kbit/s 1000kbit/s EDK94SH366 ZH/EN 3.1...
  • Page 51 o MXI1 oMXI2 oMMI þMSI. ƒ ƒ ( , SM100, SM300). SSP94SM011 6−8 E94AYAA − − EDK94SH366 ZH/EN 3.1...
  • Page 52 SM100 (Safe torque off) ƒ safe standstill, SSP94SM112 6−9 E94AYAB SI1/SI2 GND 24 V " [AWG] [Nm] [lb−in] 0.14 ... 1.5 26 ... 16 0.25 ... 0.5 24 ... 20 " " EDK94SH366 ZH/EN 3.1...
  • Page 53 SM300 (STO) ƒ safe standstill, (SS1) ƒ ƒ PROFIsafe ƒ SSP94SM317 6−10 E94AYAD ƒ > 3 m: ƒ – – < 3 m: ƒ EDK94SH366 ZH/EN 3.1...
  • Page 54 PROFIsafe X82.1 X82.2 X82.3 X82.4 PROFIsafe VA 1.08 SM300 VB 0.93 PROFIBUS PROFIsafe PROFIBUS C13897 14897 X82.1 n. c. n. c. n. c. n. c. n. c. n. c. n. c. n. c. n. c. X82.2 − 24 V (SELV/PELV) n.
  • Page 55 X82.3 GND IN I2A/I2B GND I1A/I1B n. c. X82.4 GND I4A/I4B n. c. n. c. n. c. n. c. n. c. [Nm] [lb−in] 0.25 ... 0.5 24 ... 20 0.14 ... 1.5 26 ... 16 9 mm EDK94SH366 ZH/EN 3.1...
  • Page 56 "STO" PROFIsafe PROFIsafe PROFIsafe EDK94SH366 ZH/EN 3.1...
  • Page 57 SM301 (STO) ƒ 1 (SS1) ƒ 2 (SS2) ƒ (SSE) ƒ (SOS) ƒ (SMS) ƒ (SLS) ƒ (OMS) ƒ (ES) ƒ (SSM) ƒ ƒ ƒ ƒ (PROFIsafe ) ƒ SSP94SM321 EDK94SH366 ZH/EN 3.1...
  • Page 58 X82.1 X82.2 X82.3 X82.4 SM301 0 ... 1023 24 V VA 1.xx SM301 (C15111) ƒ ƒ EDK94SH366 ZH/EN 3.1...
  • Page 59 X82.1 GND SD−Out1 SD−Out1 SD−Out1 X82.2 − +24 V (SELV/PELV) GND 24O SD−Out1 (SELV/PELV) +24 V X82.3 GND SD−In2 SD−In2 SD−In2 GND SD−In1 SD−In1 SD−In1 1− X82.4/AIS EDK94SH366 ZH/EN 3.1...
  • Page 60 X82.4 GND SD−In4 SD−In4 SD−In4 GND SD−In3 SD−In3 SD−In3 1− X82.3/AIS [Nm] [lb−in] 0.25 ... 0.5 24 ... 20 0.14 ... 1.5 26 ... 16 9 mm EDK94SH366 ZH/EN 3.1...
  • Page 61 "STO" SS1/STO SS2/SOS 0.1/0.9 EDK94SH366 ZH/EN 3.1...
  • Page 62 Windows XP 2000 ƒ Lenze »Engineer« ƒ ƒ – – – M1/M2 ƒ ƒ 24 V ƒ EDK94SH366 ZH/EN 3.1...
  • Page 63 EDK94SH366 ZH/EN 3.1...
  • Page 64 © 2014 Lenze Automation GmbH, Postfach 10 13 52, D−31763 Hameln, Hans−Lenze−Str. 1, D−31855 Aerzen No part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze Automation GmbH.
  • Page 65 Contents Quick start guide Safety instructions General safety and application instructions for Lenze controllers Residual hazards Definition of notes used Safety instructions for the installation according to UL or UR Technical data General data and operating conditions Electrical data Mounting the device...

  • Page 66: Quick Start Guide

    – Adjust the memory modules – Wire the safety modules à 6. Final works from page 123 Tip! Current documentation and software updates concerning Lenze products can be found on the Internet in the "Services & Downloads" area under http://www.Lenze.com EDK94SH366 ZH/EN 3.1...

  • Page 67: Safety Instructions

    General safety and application instructions for Lenze controllers (According to: Low−Voltage Directive 73/23/EEC) General Lenze controllers (frequency inverters, servo inverters, DC controllers) and the accessory components can include live and rotating parts − depending on their type of protection − during operation. Surfaces can be hot.
  • Page 68 Reduce housing openings and cutouts to a minimum. Lenze controllers can cause a direct current in the protective conductor. If a residual current device (RCD) is used as a protective means in the case of direct or indirect contact, only a residual current device (RCD) of type B may be used on the current supply side of the controller.
  • Page 69 Safety instructions General safety and application instructions for Lenze controllers Operation If necessary, systems including controllers must be equipped with additional monitoring and protection devices according to the valid safety regulations (e.g. law on technical equipment, regulations for the prevention of accidents). The controller can be adapted to your application.

  • Page 70: Residual Hazards

    Safety instructions Residual hazards Residual hazards Protection of persons Before starting work on the controller, check that the power terminals are ƒ deenergised – because the power terminals U, V, W, +UG, −UG, Rb1 and Rb2 carry hazardous voltages for up to 20 minutes after power−off. –...

  • Page 71: Definition Of Notes Used

    Safety instructions Definition of notes used Definition of notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations)

  • Page 72: Safety Instructions For The Installation According To Ul Or Ur

    Safety instructions Safety instructions for the installation according to UL or UR Safety instructions for the installation according to U or U Warnings! Branch circuit protection: ƒ Suitable for use on a circuit capable of delivering not more than 100000 rms symmetrical amperes, 500 V max., when protected by the specified fuses (¶...

  • Page 73: Technical Data

    Technical data General data and operating conditions Technical data General data and operating conditions Supply system data Supply forms With earthed neutral Unrestricted use IT systems Observe instructions about special measures! Noise emission EN 61800−3 Cable−guided, up to 150 m motor cable length: category C2 Radiation: category C3 Noise immunity EN 61800−3...

  • Page 74: E94Asxe6954

    Technical data General data and operating conditions Device size Type Current [A], typical E94ASxE1454 E94ASxE1724 E94ASxE2024 E94ASxE2454 E94ASxE2924 E94ASxE3664 E94ASxE4604 E94ASxE5724 E94ASxE6354 E94ASxE6954 EDK94SH366 ZH/EN 3.1...

  • Page 75: Electrical Data

    Technical data Electrical data Electrical data Input data Basis of the data Voltage Voltage range Frequency range Mains f [Hz] 3/PE AC 320 − 0 % ... 440 + 0 % 48 − 0 % ... 65 + 0 % 3/PE AC 400 −...
  • Page 76 Technical data Electrical data Power loss P Type when operating with rated output current I when controller is inhibited E94ASxE1454 2120 E94ASxE1724 2200 E94ASxE2024 2600 E94ASxE2454 3300 E94ASxE2924 4100 E94ASxE3664 4900 E94ASxE4604 9200 E94ASxE5724 11300 E94ASxE6354 12500 E94ASxE6954 14700 EDK94SH366 ZH/EN 3.1...
  • Page 77 Technical data Electrical data Rated values for internal brake chopper Operation at a rated mains voltage of 400 V Switching Minimum Peak current Peak braking Continuous Continuous threshold power current braking brake resistor power (adjustable) Type [kW] [kW] BRmax Bmin BRmax BRmax E94ASxE1454...

  • Page 78: Mounting The Device

    Mounting the device Dimensions Mounting the device Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations. Dimensions Device sizes 8S, 8 and 9: SSP94GG801 Fig.4−1 Dimensions [mm] Dimensions [mm] Weight Device size Type [kg] E94ASxE1454 E94ASxE1724 1199...
  • Page 79 Mounting the device Dimensions Device size 10: SSP94G1010 Fig.4−2 Dimensions [mm] Dimensions [mm] Weight Device size Type [kg] E94ASxE4604 E94ASxE5724 1547 1559 1502 E94ASxE6354 E94ASxE6954 EDK94SH366 ZH/EN 3.1...

  • Page 80: Wire Range

    Mounting the device Wire range Wire range The wire range is protected against contact by means of several plates. All plates can be removed so that the cables can be connected easier. If required, the cables can also be connected without removing the plates if the cable entries are bent or broken open.
  • Page 81 Mounting the device Wire range Device sizes 8 and 9 SSP94KE089  Top/front cover ‚ Medium/medium cover ƒ Bottom/back cover Knockout cable entry − mains Knockout cable entry − DC bus Knockout cable entry − brake resistor Knockout cable entry − motor EDK94SH366 ZH/EN 3.1...
  • Page 82 Mounting the device Wire range Device size 10 The wire range is free (IP00). SSP94KE101 EDK94SH366 ZH/EN 3.1...

  • Page 83: Wiring The Device

    Wiring the device Important notes Wiring the device Important notes Danger! All power terminals carry hazardous voltages up to 20 minutes after mains disconnection. Danger! Dangerous voltage The leakage current to earth (PE) is > 3.5 mA AC or > 10 mA DC. Possible consequences: Death or severe injuries when the device is touched in the event of a fault.
  • Page 84 Wiring the device Important notes Note! Switching operations on the motor side of the controller are permitted for safety switch−off (emergency off). Please observe: When the controller is enabled, switching operations may lead to a response ƒ of the controller monitoring functions. The switching elements on the motor side must be rated for DC voltages ƒ...
  • Page 85 2. The S300 switch can be found on the Interface card. The Interface card is located in the top of the device. – ON position: Standard operation at earthed−neutral systems (Lenze). – OFF position: Operation at IT systems. 3. Push the S300 switch into the OFF position.
  • Page 86 Wiring the device Important notes Design of the cables The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross−sections ƒ of PE conductors. The cross−section of the PE conductor must be at least as large as the cross−section of the power connections.

  • Page 87: Example Circuit

    Wiring the device Example circuit Example circuit F1...F3 ƒ „  X100 E94ASxExxxx X106 X105 X107 T1 T2 Rb1 Rb2 BD1 BD2 ‚ EYF... SSP94PSP89 E94ASxExxxx 9400 Single Drive servo axis module F1 ... F4 Fusing " HF−shield termination through large−surface connection to PE EYF...

  • Page 88: Power Terminals

    Wiring the device Power terminals Power terminals Device size 8S SSP94KL08S Fig.5−1 Arrangement of the power connections Tip! The barrier between mains input and power terminals can be dismounted to have more free space for wiring. Motor Terminal X105 Marking Description Motor phases Connection for the PE conductor on the motor side with M8 ring...
  • Page 89 Wiring the device Power terminals External brake resistor Terminal X105 Labelling Description Connection of external brake resistor Max. conductor cross−section Tightening torque Terminal data Screw drive [AWG] [Nm] [lb−in] Device size 8S: Flexible Inbus 5 With wire end ferrule DC bus Terminal X100 Labelling Description...
  • Page 90 Motor brake control (optional) Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) − (Lenze: BN) E94AZHY0101: 24 V DC, max. 5.0 A Observe correct polarity! + / − Supply voltage for the motor holding brake (18 ... 30 V DC)
  • Page 91 Wiring the device Power terminals Device sizes 8 and 9 SSP94KL801 Fig.5−2 Arrangement of the power connections Tip! The barrier between mains input and power terminals can be dismounted to have more free space for wiring. Motor Terminal X105 Marking Description Connection with ring Connection of the motor phases...
  • Page 92 Wiring the device Power terminals External brake resistor Terminal X105 Marking Description Connection with ring Connection of external brake resistor cable lug for M8 SSP94KL801 Terminal data Max. conductor cross−section Tightening torque Screw drive [AWG] [Nm] [lb−in] Device size 8: E94ASxE1724 E94ASxE2024 2 x 240...
  • Page 93 Motor brake control (optional) Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) − (Lenze: BN) E94AZHY0101: 24 V DC, max. 5.0 A Observe correct polarity! + / − Supply voltage for the motor holding brake (18 ... 30 V DC)
  • Page 94 Wiring the device Power terminals Device size 10 SSP94KL110 Fig.5−3 Arrangement of the power connections < Mounting plate The shield of singles cores and multi−core cables must be connected to the mounting plate < of the control cabinet. Motor Terminal X105 Marking Description Connection with ring...
  • Page 95 Wiring the device Power terminals External brake resistor Terminal X105 Marking Description Connection with ring Connection of external brake resistor cable lug for M8 SSP94KL801 Terminal data Max. conductor cross−section Tightening torque Screw drive [AWG] [Nm] [lb−in] Device size 10: E94ASxE4604 E94ASxE5724 2 x 70...
  • Page 96 Motor brake control (optional) Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) − (Lenze: BN) E94AZHY0101: 24 V DC, max. 5.0 A Observe correct polarity! + / − Supply voltage for the motor holding brake (18 ... 30 V DC)

  • Page 97: Control Terminals

    Wiring the device Control terminals Control terminals System bus CAN on board Terminal X1 Labelling Description Pin 2 CAN−LOW Pin 3 CAN−GND Pin 7 CAN−HIGH 9400SSP000X1 (Housing) CAN−Shield Note! The X1 connection is not available in the "StateLine" design. 24 V supply Terminal X2 Labelling Description...
  • Page 98 Wiring the device Control terminals Analog inputs, analog outputs "HighLine" version: Terminal X3 Labelling Description GND analog signals Analog output 1 Analog output 2 Analog input 1 + A1− Analog input 1 − A1− Analog input 1 − Terminating resistor for ±20mA Analog input 2 + A2−...
  • Page 99 Wiring the device Control terminals Digital outputs "HighLine" version: Terminal X4 Labelling Description GND digital out 24−V digital out Digital output 1 Digital output 2 Digital output 3 9400SSP000X4 Digital output 4 Terminal data Conductor cross−section Tightening torque [AWG] [Nm] [lb−in] Flexible 0.2 ...
  • Page 100 Wiring the device Control terminals Digital inputs "HighLine" version: Terminal X5 Labelling Description GND digital in Controller enable Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 9400SSP000X5 Digital input 8 Terminal data Conductor cross−section...
  • Page 101 Wiring the device Control terminals Diagnostics/keypad Terminal X6 Labelling Description Internal interface, RJ69 socket, for keypad or diagnostic adapter 9400SSP000X6 Resolver Terminal X7 Labelling Description +REF −REF +COS −COS +SIN −SIN +KTY 9400SSP000X7 −KTY Encoder Terminal X8 Labelling Description Cable EYF001... EYF002...

  • Page 102: Wiring The Device Modules

    Wiring the device modules Communication modules Wiring the device modules The equipment of the device with modules depends on the device variant or on the application. A short description of the different device modules follows. More detailed information is given in the corresponding documentation. Communication modules Use these modules in slot þ...
  • Page 103 Wiring the device modules Communication modules CANopen E94YCCA001B Fig.6−2 E94AYCCA communication module (CANopen) Connections Pos. Description X220 Connection for CAN Design: Sub−D plug connector, 9−pin X220 Labelling Description Pin 2 CAN−LOW Pin 3 CAN−GND Pin 7 CAN−HIGH 9400SSP000X1 (Housing) CAN shield EDK94SH366 ZH/EN 3.1...
  • Page 104 Wiring the device modules Communication modules DIP switch Pos. Description Addressing of the bus node Baud CAN Address 9400CAN003 Fig.6−3 Arrangement and labelling of the DIP switches For the DIP switches that are placed at the front the node address (labelling "1" ... "64") and ƒ...
  • Page 105 Wiring the device modules Communication modules PROFIBUS E894YCPM001A Fig.6−4 E94AYCPM communication module (PROFIBUS) Connections Pos. Description X200 External supply of the communication module Design: Plug connector with screw connection, 2−pole X201 Connection for PROFIBUS Design: Sub−D socket, 9−pole X200 Labelling Description 24 V external supply via a safely separated power supply unit (SELV/PELV) 24 V DC...
  • Page 106 For addressing purposes, every station must be given an unambiguous address. Valid address range: 1  126 The address can be set freely via the front−panel switch. Note! For S1 − S7 = OFF (Lenze setting): ƒ When switching on the module, the configuration set under code C00899 becomes active.

  • Page 107: Function Modules

    − TTL input signal from encoder or encoder simulation The function of this lead has to be set in the standard device: Sense (sensor lead for voltage regulation, Lenze setting) Lamp control Enable TTL input signal from encoder or encoder simulation SUBD09010 EDK94SH366 ZH/EN 3.1...
  • Page 108 Wiring the device modules Function modules Designation Explanation TTL output signal from encoder or encoder simulation +5 V ±6 % − TTL output signal from encoder or encoder simulation Enable Digital output signal TTL output signal from encoder or encoder simulation SUBD09010 Displays Pos.

  • Page 109: Memory Modules

    Wiring the device modules Memory modules Memory modules Use these modules in slot o MXI1 oMXI2 þMMI oMSI. MM1xx MM1xx equipment 1 MB flash memory ƒ SSP94M0001 Fig.6−5 E94AYM1x memory module Position Labelling Description − − External elements do not exist. EDK94SH366 ZH/EN 3.1...
  • Page 110 Wiring the device modules Memory modules MM2xx / MM3xx / MM4xx MM2xx equipment: 1 MB flash memory ƒ System bus address switch (CAN) ƒ MM3xx equipment: 4 MB flash memory ƒ System bus address switch (CAN) ƒ MM4xx equipment: 8 MB flash memory ƒ...
  • Page 111 Wiring the device modules Memory modules Note! If all address switches adopt the "OFF" position when the basic device is switched on, the configurations of codes C00350 (nodes address) and C00351 (baud rate) apply. Switch the voltage supply of the basic device off and then on again to activate altered settings.

  • Page 112: Safety Modules

    Wiring the device modules Safety modules Safety modules Danger! When using safety modules, the notes and descriptions concerning the module type must be strictly observed. They contain important information for the "safe" execution of requested functions. Disregard of the information endangers both people and machines! Use these modules in slot o MXI1 oMXI2 oMMI þMSI.
  • Page 113 Wiring the device modules Safety modules SM100 Function Safe torque off ƒ (previously: safe standstill, protection against unexpected start−up) SSP94SM112 Fig.6−9 E94AYAB safety module Connections Pos. Labelling Description Input first shutdown path GND potential for SI1/SI2 Input second shutdown path GND potential feedback 24 V voltage supply feedback Non−safe signalling output Safe pulse inhibit"...
  • Page 114 Wiring the device modules Safety modules SM300 Functions Safe torque off (STO) ƒ (previously: safe standstill, protection against unexpected start−up) Safe stop 1 (SS1) ƒ Connection of safety sensors ƒ PROFIsafe safety bus connection ƒ SSP94SM317 Fig.6−10 E94AYAD safety module Please observe the following safety instructions and application notes to preserve the certified safety engineering features and to ensure trouble−free and safe operation.
  • Page 115 Wiring the device modules Safety modules Connections Pos. Description PROFIsafe target address switch (on left side of housing) X82.1 X82.2 Pluggable terminal strips for input and output signals X82.3 X82.4 Addressing An unambiguous PROFIsafe target address ensures that a data telegram reaches the correct node.
  • Page 116 Wiring the device modules Safety modules X82.3 Labelling Description GND clock output GND IN I2A/I2B Sensor input 2, channel B (only for passive sensors) Sensor input 2, channel A (only for passive sensors) GND clock output GND I1A/I1B Sensor input 1, channel B (only for passive sensors) Sensor input 1, channel A (only for passive sensors) n.
  • Page 117 Wiring the device modules Safety modules Displays Pos. Colour State Description Drive−based safety is initialised faultlessly. Drive−based safety is initialised faultlessly. Internal Blinking communication to the standard device is not possible. Green Drive−based safety is not initialised. Acknowledgement is not possible. Controller enabled Yellow Non−safe display "STO"...
  • Page 118 Wiring the device modules Safety modules SM301 Functions Safe torque off (STO) ƒ (previously: safe standstill, protection against unexpected start−up) Safe stop 1 (SS1) ƒ Safe stop 2 (SS2) ƒ Emergency stop (SSE) ƒ Safe operating stop (SOS) ƒ Safe maximum speed (SMS) ƒ...
  • Page 119 Wiring the device modules Safety modules Connections Pos. Description Safety address switch (in the left part of the housing) Module switch for parameter set adoption from the memory module X82.1 X82.2 Plug−in terminal strips for input and output signals X82.3 X82.4 Addressing The safety address serves to the clear assignment of the safety modules of the SM301 type...
  • Page 120 Wiring the device modules Safety modules Terminal assignment Note! Provide for a sufficient strain relief, so that the terminals are not pulled from the plug connectors, in particular when you use rigid cables. X82.1 Labelling Description This part of the terminal strip is not assigned. GND SD−Out1 Safe monitor SD−Out1, channel B Safe monitor SD−Out1, channel A...
  • Page 121 Wiring the device modules Safety modules X82.4 Labelling Description GND clock output GND SD−In4 Sensor input SD−In4, channel B Sensor input SD−In4, channel A GND clock output GND SD−In3 Sensor input SD−In3, channel B Sensor input SD−In3, channel A Restart acknowledgement input ("Acknowledge In Stop", 1−channel, bridged to X82.3/AIS) Cable cross−sections and tightening torques Type...
  • Page 122 Wiring the device modules Safety modules Displays Pos. Colour State Description Drive−based safety is initialised faultlessly. Drive−based safety is initialised faultlessly. Internal Blinking communication to the basic device is not possible. Green Drive−based safety is in service status. Flashing (Module State) For exiting, parameterise the drive−based safety.

  • Page 123: Final Works

    Preparing the commissioning procedure For commissioning you require the following: A computer with Windows® operating system (XP or 2000) ƒ The Lenze PC software »Engineer« ƒ A connection to the controller via an interface, e.g.: ƒ – Diagnostic interface X6 with USB diagnostic adapter –...
  • Page 124 © 08/2014 Lenze Automation GmbH Service Lenze Service GmbH Postfach 10 13 52, D−31763 Hameln Breslauer Straße 3, D−32699 Extertal Hans−Lenze−Str. 1, D−31855 Aerzen Germany Germany +49 5154 82−0 008000 2446877 (24 h helpline) Ê Ê +49 5154 82−2800 +49 5154 82−1112 š...

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