Lenze L-force 9400 Series Hardware Manual
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Lenze L-force 9400 Series Hardware Manual

Lenze L-force 9400 Series Hardware Manual

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Table of Contents

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EDS94SPP101
.BTJ
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com
L-force Drives
9400
E94A...
Servo Drives 9400
Hardware Manual

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Summary of Contents for Lenze L-force 9400 Series

  • Page 1 L-force Drives EDS94SPP101 .BTJ Hardware Manual 9400 E94A... Servo Drives 9400  Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 2 0Fig. 0Tab. 0 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...

  • Page 3: Table Of Contents

    ............General safety and application notes for Lenze controllers .
  • Page 4 Contents Wiring ............. . 4.6.1 Important notes .
  • Page 5 Contents Mechanical installation ..........6.5.1 Important notes .
  • Page 6 Contents Wiring ............. . 7.6.1 Important notes .
  • Page 7 Contents Basic dimensioning ........... 8.5.1 General information .
  • Page 8 Contents Accessories for diagnostics ..........9.8.1 USB diagnostic adapter .

  • Page 9: Preface

    Preface Preface The 9400 Servo Drives product range ........1.1.1 The system .
  • Page 10 Preface The 9400 Servo Drives product range The system The 9400 Servo Drives product range 1.1.1 The system 9400 Servo Drives range is the product family with the components required for an intelligent servo drive system in automation. The product range comprises servo drive controllers ƒ...
  • Page 11 Preface The 9400 Servo Drives product range System overview > < SSP94SYS01 Mains voltage 3/PE AC 180 ... 550 V ±0 % or 3/PE AC 380 ... 550 V ±0 %  (depending on the device size/device power) Mains fusing (not contained in the delivery programme) ...
  • Page 12 The Table of Contents and Index help you to find all information about a certain ƒ topic. Descriptions and data of other Lenze products (drive PLC, Lenze geared motors, ƒ Lenze motors, ...) can be found in the corresponding catalogs, Operating Instructions and Manuals.
  • Page 13 Preface About this Hardware Manual Products to which the Hardware Manual applies 1.2.2 Products to which the Hardware Manual applies Power modules xx xx xx Type / product range 9400 Servo Drives Version A = 1. N = not relevant Design S = single-axis controller (Single Drive) M = multi-axis controller (Multi Drive)
  • Page 14 Preface About this Hardware Manual Products to which the Hardware Manual applies Extension modules Type / product range 9400 Servo Drives Generation A = 1. N = not relevant Identification Y = module Module group C = communication I = I/O F = feedback M = memory A = safety...
  • Page 15 Preface About this Hardware Manual Products to which the Hardware Manual applies Power-related accessories E94 A Type / product range 9400 Servo Drives Generation Identification Z = accessories Component class 1 H = brake control P = mounting backplane M = mains filter R = RFI filter Component class 2 M = multiple axes...
  • Page 16 Preface About this Hardware Manual Products to which the Hardware Manual applies Power-independent accessories E94 A Type / product range 9400 Servo Drives Generation Identification Z = accessories Accessory group J = mechanical components, other S = software K = keypad N = not specified Module identification ...

  • Page 17: Legal Regulations

    Preface Legal regulations Legal regulations Labelling Lenze drive controllers are clearly labelled and defined by the contents of the nameplate. Manufacturer Lenze Automation GmbH, Hans-Lenze-Str. 1, D-31855 Aerzen CE conformity Complies with the ”Low voltage” EC Directive Application as directed...
  • Page 18 Manual. The specifications, processes, and circuitry described in this Hardware Manual are for guidance only and must be adapted to your own application. Lenze does not take any responsibility for the suitability of the process and circuit proposals. The specifications in this Hardware Manual describe the product features without guaranteeing them.

  • Page 19: Guide

    Guide Guide Terms and abbreviations used ......... . Total index .
  • Page 20 Cross-reference to a chapter with the corresponding page number  AC current or AC voltage Axis, drive Lenze controller combined with a motor or geared motor and other Lenze drive components Basic insulation Insulation for the basic protection against dangerous shock currents Communauté...
  • Page 21 Guide Terms and abbreviations used Underwriters Laboratories DC voltage Rated mains voltage Output voltage / voltage on the motor terminals Verband deutscher Elektrotechniker Xk/y Terminal y on terminal strip Xk (e.g. X3/28 = terminal 28 on terminal strip X3)  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...

  • Page 22: Total Index

    Guide Total index Total index Zahlen Controller - application as directed, 17 9400 - labelling, 17 - Features, 10 - System description, 10 DC-bus connection, Braking in, 331 DC-bus operation, 36 , 154 , 212 , 260 , 305 Accessories, 335 - accessories, 309 - Brake resistors, 556 - Conditions, 310...
  • Page 23 Guide Total index Free spaces, 493 Motor holding brakes, Control module - E94AZHN0025, 435 Function modules, 386 - E94AZHN0026, 448 Fuses, 164 - E94AZHX0051, 416 - Rated power operation, 400 V (UL), 62 , 63 , 221 , 222 , - E94AZHY0025, 442 - E94AZHY0026, 456 - E94AZHY0101, 425...
  • Page 24 Guide Total index - mounting conditions Shield mounting, 553 free space, 549 - Alternative, 555 mounting clearances, 436 , 449 Shield mountings mounting place, 549 mounting position, 436 , 449 , 549 - Accessories, 554 Operation with emergency voltage supply, 43 , 159 - Assignment, 554 - Clamping range, 554 Operation with filters, Disconnecting the EMC filters from...
  • Page 25 Guide Total index Weights, 493 Wiring of control connections, 296 Warranty, 18  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 26 Guide Total index  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...

  • Page 27: Safety Instructions

    Safety instructions Safety instructions General safety and application notes for Lenze controllers ....General safety and application instructions for Lenze motors ....
  • Page 28 – The procedural notes and circuit details described in this documentation are only proposals. It is up to the user to check whether they can be transferred to the particular applications. Lenze Automation GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.
  • Page 29 Safety instructions General safety and application notes for Lenze controllers Application as directed Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000-3-2.
  • Page 30 Reduce openings or apertures through the housing to a minimum. Lenze controllers can cause a DC current in the PE conductor. If a residual current device (RCD) is used for the protection in the case of direct or indirect contact on a three-phase supplied controller, only one residual current device of type B is permissible on the current supply side of the controller.
  • Page 31 Safety instructions General safety and application notes for Lenze controllers Disposal Recycle metals and plastics. Dispose of printed circuit board assemblies according to the state of the art. The product-specific safety and application notes given in these instructions must be observed! ...
  • Page 32 Safety instructions General safety and application instructions for Lenze motors General safety and application instructions for Lenze motors (According to: Low-Voltage Directive 2006/95/EC) General Low-voltage machines have hazardous live and rotating parts and possibly also hot surfaces. Synchronous machines induce voltages at open terminals during operation.
  • Page 33 Safety instructions General safety and application instructions for Lenze motors Installation Ensure an even surface, solid foot and flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises.
  • Page 34 Safety instructions General safety and application instructions for Lenze motors Commissioning and operation Before commissioning after longer storage periods, measure the insulation resistance. In case of values ≤ 1 kΩ per volt of rated voltage, dry winding. For trial run without output elements, lock the featherkey. Do not deactivate the protective devices, not even in a trial run.

  • Page 35: Residual Hazards

    Safety instructions Residual hazards Residual hazards Protection of persons Before working on the controller, check that no voltage is applied to the power ƒ terminals, because – depending on the controller - the power terminals U, V, W, +UG, -UG, Rb1 and Rb2 carry hazardous voltages for up to 3 to 20 minutes after mains disconnection.

  • Page 36: Notes Used

    Safety instructions Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions:  Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...

  • Page 37: Single-Axis Controllers

    Single-axis controllers Single-axis controllers Device features ............General data and operating conditions .

  • Page 38: Device Features

    Single-axis controllers Device features Device features Space-saving installation by compact design ƒ Innovative installation concept ƒ Power range: 370 W to 400 kW ƒ Pluggable and uniform connection for control cables over the complete power range ƒ Direct AC mains connection for ”Single Drive” design ƒ...

  • Page 39: General Data And Operating Conditions

    Single-axis controllers General data and operating conditions General data and operating conditions General data Conformity and approval Conformity 2006/95/EC Low-voltage directive Approval UL 508C Power Conversion Equipment, File No. 132659 GOST-R 51321.1-2000 No. POCC DE.AN30.B08815 51321.3-99 Protection of persons and devices Enclosure EN 60529 IP 20...
  • Page 40 Single-axis controllers General data and operating conditions ”Single Drive” supply conditions AC-mains operation Direct connection DC-bus operation Direct connection via terminals or busbars(can be retrofitted) For more information, please see the chapter DC-bus operation. Power systems Operation permitted without restrictions. With grounded phase Operation with additional measures permitted: Overvoltage must be reduced to overvoltage category II...
  • Page 41 Single-axis controllers General data and operating conditions General electrical data Motor cable requirements Capacitance per unit length ≤ 2.5 mm /AWG 14 < 75/150 pF/m Core/core Core/shield ≥ 4 mm /AWG 12 < 150/300 pF/m Core/core Core/shield Electric strength VDE 0250-1 0.6/1.0 kV = r.m.s.
  • Page 42 Single-axis controllers General data and operating conditions Max. shielded motor cable lengths for compliance with EMC protection requirement C1/C2 Type with RFI filter with mains filter without filter E94ASxE0024 E94AZRS0044 E94AZMS0034 E94ASxE0034 -/50 m 25 m/50 m -/10 m E94ASxE0044 E94AZRS0104 E94AZMS0094 E94ASxE0074...
  • Page 43 Single-axis controllers General data and operating conditions Longer motor cables can be achieved when line filters are used in combination with sinusoidal filters. Further conditions to be observed: V/f control mode ƒ Switching frequency is permanently set (C00018) ƒ Motor cable lengths when sinusoidal filters and line filters are used Compliance with the EMC protection requirement C2 RFI filter Mains filter...
  • Page 44 Single-axis controllers General data and operating conditions Operation on public supply EN 61800-3 The controllers are designed for use in an industrial systems environment. Operation on public networks requires measures to be taken for limiting the expected emission of radio interferences. Noise emission, in cables Design EN 61800-3...
  • Page 45 Single-axis controllers General data and operating conditions Protective insulation  Danger! Operation of the controller on a phase earthed mains with a rated mains voltage of ≥ 400 V: The protection against accidental contact is not ensured without external ƒ measures.
  • Page 46 Single-axis controllers General data and operating conditions The available protective insulation within the controller of the ” 9400 Servo Drives” series in accordance with EN 61800-5-1 is implemented with a rated voltage for the external conductor/star point of up to 300 V for mains with neutral earthing. The following graphic representation shows the arrangement of the terminal strips and the separate potential areas of ƒ...

  • Page 47: Rated Data (Devices For 400/500V Mains)

    Single-axis controllers Rated data (devices for 400/500V mains) Overview Rated data (devices for 400/500V mains) The E94ASxExxx4 devices can be used in the voltage range of 180 V ... 550 V AC.  Note! To ensure a faultless operation of the devices the code C00173 must be set according to the mains voltage connected.
  • Page 48 Single-axis controllers Rated data (devices for 400/500V mains) Overview Output data Voltage Frequency Current [A] Number of phases Type [Hz] max. +45 °C max. +55 °C E94ASxE0024 0 - 230/400/500 0 - 480 1.5/1.5/1.3 1.1/1.1/1.0 E94ASxE0034 0 - 230/400/500 0 - 480 2.5/2.5/2.2 1.9/1.9/1.7 E94ASxE0044...
  • Page 49 Single-axis controllers Rated data (devices for 400/500V mains) Overview Power losses Power loss P Type = 230 V = 400 V = 500 V when controller is inhibited E94ASxE0024 E94ASxE0034 E94ASxE0044 E94ASxE0074 E94ASxE0134 E94ASxE0174 E94ASxE0244 E94ASxE0324 E94ASxE0474 1050 1050 1050 E94ASxE0594 1100 1100...

  • Page 50: Operation At Rated Mains Voltage 230 V

    Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V 4.3.2 Operation at rated mains voltage 230 V Device size 1 ... 6 Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 180 - 0 % ...
  • Page 51 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type aN16 E94ASxE0024 E94ASxE0034 10.0 10.0 E94ASxE0044 16.0 16.0 12.8 E94ASxE0074 21.0 21.0 16.8...
  • Page 52 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Rated data for internal brake chopper Bmin BRmax BRmax [Ω] [kW] [kW] Type E94ASxE0024 0.64 E94ASxE0034 0.64 E94ASxE0044 14.4 0.95 E94ASxE0074 14.4 E94ASxE0134 21.7 10.6 E94ASxE0174 43.3 16.9...
  • Page 53 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V 4.3.3 Operation at rated mains voltage 400 V Device size 1 ... 6 Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 320 - 0 % ...
  • Page 54 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Device size 8S ... 10 Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 340 - 0 % ... 440 + 0 % 48 - 0 % ...
  • Page 55 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type aN16 E94ASxE0024 E94ASxE0034 10.0 10.0 E94ASxE0044 16.0 16.0 12.8 E94ASxE0074 21.0 21.0 16.8...
  • Page 56 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Operation with increased continuous power If required, operation with increased continuous power can be activated for specific controllers at the switching frequency 2 kHz. This operating mode can only be performed under the following conditions: Controllers of the types E94ASxE1454 ...
  • Page 57 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V For the selection ”Mode 1“: Output currents [A] at switching frequency 2 kHz Type aNhc aMhc aMre E94ASxE1454 E94ASxE1724 E94ASxE2024 E94ASxE2454 E94ASxE2924 E94ASxE3664 E94ASxE4604 E94ASxE5724 E94ASxE6354 E94ASxE6954 1043...
  • Page 58 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V For the selection ”Mode 2“: Output currents [A] at switching frequency 2 kHz Type aNhc aMhc aMre E94ASxE1454 E94ASxE1724 E94ASxE2024 E94ASxE2454 E94ASxE2924 E94ASxE3664 E94ASxE4604 E94ASxE5724 E94ASxE6354 E94ASxE6954 Rated value of continuous output current at a frequency of ≥...
  • Page 59 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Rated data for internal brake chopper Bmin BRmax BRmax [Ω] [kW] [kW] Type E94ASxE0024 E94ASxE0034 E94ASxE0044 15.4 11.2 E94ASxE0074 15.4 11.2 E94ASxE0134 26.9 19.5 13.2 E94ASxE0174 40.3 29.2...
  • Page 60 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V 4.3.4 Operation at rated mains voltage 500 V Device size 1 ... 6 Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 400 - 0 % ...
  • Page 61 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V Device size 8S ... 10 Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 400 - 0 % ... 550 + 0 % 48 - 0 % ...
  • Page 62 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type aN16 E94ASxE0024 E94ASxE0034 10.0 10.0 E94ASxE0044 16.0 16.0 11.2 E94ASxE0074 21.0 21.0 14.7...
  • Page 63 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V Operation with increased continuous power If required, operation with increased continuous power can be activated for specific controllers at the switching frequency 2 kHz. This operating mode can only be performed under the following conditions: Controllers of the types E94ASxE1454 ...
  • Page 64 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V For the selection ”Mode 1“: Output currents [A] at switching frequency 2 kHz Type aNhc aMhc aMre E94ASxE1454 E94ASxE1724 E94ASxE2024 E94ASxE2454 E94ASxE2924 E94ASxE3664 E94ASxE4604 E94ASxE5724 E94ASxE6354 E94ASxE6954 1043...
  • Page 65 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V Rated data for internal brake chopper Bmin BRmax BRmax [Ω] [kW] [kW] Type E94ASxE0024 E94ASxE0034 E94ASxE0044 16.8 13.3 E94ASxE0074 16.8 13.3 E94ASxE0134 29.3 23.1 14.4 E94ASxE0174 43.9 34.7...

  • Page 66: Fuses And Cable Cross-Sections

    Single-axis controllers Rated data (devices for 400/500V mains) Fuses and cable cross-sections 4.3.5 Fuses and cable cross-sections Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 230 ... 500 180 - 0 % ... 550 + 0 % 45 ...
  • Page 67 Single-axis controllers Rated data (devices for 400/500V mains) Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 Type Installation according to UL L1, L2, L3 - Laying system L1, L2, L3 [AWG] [mA] E94ASxE0024 ≥...

  • Page 68: Overcurrent Operation

    Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 4.3.6 Overcurrent operation The controllers are designed for two overcurrent modes: 5-s-cycle ƒ – 0.5 s load period with peak current  – 4.5 s recovery time with limited current  3-min cycle ƒ...
  • Page 69 Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 230 V Type I [A] in a cycle of 5 seconds f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz    ...
  • Page 70 Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 230 V Type I [A] in a cycle of 3 minutes f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz    ...
  • Page 71 Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 400 V Type I [A] in a cycle of 5 seconds f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz    ...
  • Page 72 Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 400 V Type I [A] in a cycle of 3 minutes f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz    ...
  • Page 73 Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 500 V Type I [A] in a cycle of 5 seconds f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz    ...
  • Page 74 Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 500 V Type I [A] in a cycle of 3 minutes f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz    ...

  • Page 75: Current-Time Diagrams

    Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams 4.3.7 Current-time diagrams In addition to the data for overcurrent operation within the 5-s cycle or 3-min cycle, here you are provided with information on the dimensioning of application-oriented cycles. By means of the following information you determine permissible load periods with overcurrents and required recovery times with limited currents.
  • Page 76 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams Application example Drive task ƒ – A current I = 4.0 A is required for a time t = 3 s. – During the recovery phase there is a current I = 1.0 A.
  • Page 77 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams Guide Type Diagram E94AxxE0024 Page  78 E94AxxE0034  Fig. 4-2/  Fig. 4-3 E94AxxE0044 E94AxxE0074 E94AxxE0134 Page  79 E94AxxE0174  Fig. 4-4/  Fig. 4-5 E94AxxE0244 E94AMxE0324 E94ASxE0324 Page ...
  • Page 78 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0024 ... E94AxxE0044 Type 100 % chopp [Setting] E94AxxE0024 E94AxxE0034 8 kHz var E94AxxE0044 150 % 150 % 175 % 175 % 200 % 200 % 225 % 225 % 25 % 25 % 50 % 50 %...
  • Page 79 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0074 ... E94AxxE0244 E94AMxE0324 Type 100 % chopp [Setting] E94AxxE0074 8 kHz var E94AMxE0094 8 kHz var E94AxxE0134 13.0 E94AxxE0174 16.5 8 kHz var E94AxxE0244 23.5 E94AMxE0324 32.0 8 kHz var 150 % 150 % 175 %...
  • Page 80 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0324 Type 100 % chopp [Setting] E94AxxE0324 32.0 4 kHz var 180 % 180 % 210 % 210 % 240 % 240 % 25 % 25 % 50 % 50 % 60 % 60 % 75 %...
  • Page 81 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0474 and E94AxxE0594 Type 100 % chopp [Setting] E94AxxE0474 47.0 4 kHz var E94AxxE0594 59.0 7 5 % 7 5 % 150 % 150 % 175 % 175 % 200 % 200 % 25 % 25 % 50 %...
  • Page 82 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0864 and E94AxxE1044 Type 100 % chopp [Setting] E94AxxE0864 86.0 4 kHz var E94AxxE1044 75 % 75 % 150 % 150 % 175 % 175 % 200 % 200 % 25 % 25 % 50 %...
  • Page 83 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE1454 ... E94AxxE6954 Type 100 % chopp [Setting] E94AxxE1454 E94AxxE1724 4 kHz var E94AxxE2024 E94AxxE2454 E94AxxE2924 E94AxxE3664 E94AxxE4604 2 kHz var E94AxxE5724 E94AxxE6354 E94AxxE6954 150 % 150 % 165 % 165 % 180 % 180 %...
  • Page 84 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams 75 % 75 % 150 % 150 % 165 % 165 % 180 % 180 % 25 % 25 % 50 % 50 % 60 % 60 % t [s] t [s] SZD_E94A1454_6954L Fig.

  • Page 85: Device Description

    Single-axis controllers Device description Device description This page remains blank to give you a clearly arranged overview of the following subject on the next double page.  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...

  • Page 86: Devices In The Range 2

    Single-axis controllers Device description Devices in the range 2 ... 24 A (0.37 ... 11 kW) 4.4.1 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 9400SSP012  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 87 Single-axis controllers Device description Devices in the range 2 ... 24 A (0.37 ... 11 kW) Standard device  Pos. Description MXI1 Module receptacle for extension 1, e.g. communication MXI2 Module receptacle for extension 2, e.g. communication Module receptacle for memory modules Module receptacle for safety equipment System bus (CAN), under the cover 24 V supply and statebus...

  • Page 88: Devices In The Range 32

    Single-axis controllers Device description Devices in the range 32 ... 104 A (15 ... 55 kW) 4.4.2 Devices in the range 32 ... 104 A (15 ... 55 kW) SSP94GG612  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 89 Single-axis controllers Device description Devices in the range 32 ... 104 A (15 ... 55 kW) Standard device  Pos. Description MXI1 Module receptacle for extension 1, e.g. communication MXI2 Module receptacle for extension 2, e.g. communication Module receptacle for memory modules Module receptacle for safety equipment System bus (CAN), under the cover 24 V supply and statebus...

  • Page 90: Devices In The Range 145

    Single-axis controllers Device description Devices in the range 145 ... 695 A (75 ... 370 kW) 4.4.3 Devices in the range 145 ... 695 A (75 ... 370 kW) SSP94GG812  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 91 Single-axis controllers Device description Devices in the range 145 ... 695 A (75 ... 370 kW) Pos. Description MXI1 Module receptacle for extension 1, e.g. communication MXI2 Module receptacle for extension 2, e.g. communication Module receptacle for memory modules Module receptacle for safety equipment System bus (CAN), under the cover 24-V supply / Statebus Analog inputs / analog outputs...

  • Page 92: Mechanical Installation

    Single-axis controllers Mechanical installation Important notes Mechanical installation 4.5.1 Important notes  Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations. 4.5.2 Devices in the range 2 ... 24 A (0.37 ... 11 kW) Proceed as follows for the installation: 1.
  • Page 93 Single-axis controllers Mechanical installation Devices in the range 2 ... 24 A (0.37 ... 11 kW) Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices. This preparation enables easy attachment of the devices, and the device sizes 1, 2, ...
  • Page 94 Single-axis controllers Mechanical installation Devices in the range 2 ... 24 A (0.37 ... 11 kW) Standard device with installation backplane SSP94GGmSo000 Fig. 4-15 Dimensions [mm] Dimensions [mm] Weight Device size Type [kg] E94ASxE0024 E94ASxE0034 E94ASxE0044 E94ASxE0074 E94ASxE0134 E94ASxE0174 E94ASxE0244 ...

  • Page 95: Devices In The Range 32

    Single-axis controllers Mechanical installation Devices in the range 32 ... 104 A (15 ... 55 kW) 4.5.3 Devices in the range 32 ... 104 A (15 ... 55 kW) SSP94Mas01 Fig. 4-16 Dimensions [mm] Dimensions [mm] Weight Device size Type [kg] E94ASxE0324 E94ASxE0474...
  • Page 96 Single-axis controllers Mechanical installation Devices in the range 145 ... 366 A (75 ... 200 kW) 4.5.4 Devices in the range 145 ... 366 A (75 ... 200 kW) SSP94GG801 Fig. 4-17 Dimensions [mm] Dimensions [mm] Weight Device size Type [kg] E94ASxE1454 E94ASxE1724...

  • Page 97: Devices In The Range 460

    Single-axis controllers Mechanical installation Devices in the range 460 ... 695 A (250 ... 400 kW) 4.5.5 Devices in the range 460 ... 695 A (250 ... 400 kW) SSP94G1010 Fig. 4-18 Dimensions [mm] Dimensions [mm] Weight Device size Type [kg] E94ASxE4604 E94ASxE5724...

  • Page 98: Wiring

    Single-axis controllers Wiring Important notes Wiring 4.6.1 Important notes  Danger! Hazardous electrical voltage Depending on the device, all power connections remain live up to 3 minutes after the mains has been switched off. Possible consequences: Death or severe injuries when touching the power terminals. ƒ...
  • Page 99 Single-axis controllers Wiring Important notes  Stop! Overvoltage on components: On IT systems an earth fault in the installation can cause impermissible overvoltages. Possible consequences: Destruction of the device. Protective measures: If the devices are operated on IT systems, the internal connection of the filters to the protective earth in the installation backplane has to be disconnected (...

  • Page 100: Safety Notes For The Installation According To Ul Or Ur

    Single-axis controllers Wiring Safety notes for the installation according to U or U 4.6.2 Safety notes for the installation according to U or U Device size 1 ... 3  Warnings! Branch circuit protection: ƒ Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes, 500 V max.
  • Page 101 Single-axis controllers Wiring Safety notes for the installation according to U or U Device size 6 and 7  Warnings! Branch circuit protection: ƒ Suitable for use on a circuit capable of delivering not more than 10000 rms symmetrical amperes, 500 V max. Voltage of the fuses must at least be suitable with the input voltage of the ƒ...
  • Page 102 Single-axis controllers Wiring Safety notes for the installation according to U or U Device size 8S ... 10  Warnings! Branch circuit protection: ƒ Suitable for use on a circuit capable of delivering not more than 100000 rms symmetrical amperes, 500 V max., when protected by the specified fuses (...

  • Page 103: Earthing Of Internal Emc Filters

    Single-axis controllers Wiring Earthing of internal EMC filters 4.6.3 Earthing of internal EMC filters Device-internal EMC filters have been implemented to reduce interference emission. These EMC filters are connected to protective earth to discharge interference currents. Under certain conditions the EMC filters must be disconnected from: Operation in an IT system ƒ...

  • Page 104: Earthing Of Internal Emc Filters

    Single-axis controllers Wiring Earthing of internal EMC filters Device size 1 ... 3 Proceed as follows to disconnect the internal connection between the filters and PE: 1. Remove IT insulating cap from the parking position in the installation backplane. – For this apply a screwdriver on the right or left and lever off the insulating cap. –...
  • Page 105 Single-axis controllers Wiring Earthing of internal EMC filters Device size 6 and 7 Proceed as follows to disconnect the internal connection between the filters and PE: 1. Find the screw over terminals X100 (+UG/-UG) in the position ”TT-TN” ( Fig. 4-20). 2.
  • Page 106 2. The S300 switch can be found on the Interface card. The Interface card is located in the top of the device. – ON position: Standard operation at earthed-neutral systems (Lenze). – OFF position: Operation at IT systems. 3. Push the S300 switch into the OFF position.

  • Page 107: Devices In The Range 2

    Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) 4.6.4 Devices in the range 2 ... 24 A (0.37 ... 11 kW) F1...F3  E94AZPxxxxx X100 ƒ E94ASxExxxx . . . X106 X105 X107 U V W ‚...
  • Page 108 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Design of the cables The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections ƒ...
  • Page 109 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Mains Terminal X100 Labelling Description (left part) Connection of the mains phases L1, L2, L3 Connection for the supply-side PE conductor with M5 ring cable lug SSP940X100 ...
  • Page 110 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) External brake resistor Terminal X105 Labelling Description (left part) External brake resistor Connection for the PE conductor with M5 ring cable lug. SSP94LX105  Terminal data Max.
  • Page 111 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Motor Terminal X105 Labelling Description (right part) Connection of the motor phases Functional earth  Connect the shields of the motor phases and of the optional motor brake control separately and with a surface as large as possible to the shield sheet.
  • Page 112 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) How to proceed: 1. Strip the motor cable  according to dimensions given. 2. Fold back the shield of the motor cable  over the cable sheath. 3.
  • Page 113 Accessories starting on page 420. Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) - (Lenze: BN) E94AZHX0051: 24 V DC, max. 2.5 A Observe correct polarity! + / - Supply voltage for the motor holding brake (18 ... 30 V DC)
  • Page 114 – Operation with unshielded brake cables can destroy the motor brake control. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). When using a permanent magnet holding brake, ensure the correct polarity ƒ...
  • Page 115 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Installation of the standard device After the wiring of the installation backplane has been fully completed, install the standard device. Then continue with the wiring of the control terminals. How to proceed: 1.

  • Page 116: Devices In The Range 32

    Single-axis controllers Wiring Devices in the range 32 ... 104 A (15 ... 55 kW) 4.6.5 Devices in the range 32 ... 104 A (15 ... 55 kW) F1...F3 ƒ „  ϑ X100 E94ASxExxxx X106 X105 X107 T1 T2 Rb1 Rb2 BD1 BD2 ‚...
  • Page 117 Single-axis controllers Wiring Devices in the range 32 ... 104 A (15 ... 55 kW) Design of the cables The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections ƒ...
  • Page 118 Single-axis controllers Wiring Devices in the range 32 ... 104 A (15 ... 55 kW) Mains Terminal X100 Labelling Description (left part) Connection of the mains phases L1, L2, L3 Connection for the PE conductor on the supply side SSP94X6100 Terminal data Max.
  • Page 119 Single-axis controllers Wiring Devices in the range 32 ... 104 A (15 ... 55 kW) External brake resistor Terminal X105 Labelling Description (left part) External brake resistor Connection for the PE conductor with M5 ring cable lug  SSP94X6105 Terminal data Max.
  • Page 120 Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) - (Lenze: BN) E94AZHx0101: 24 V DC, max. 5.0 A Observe correct polarity! Supply voltage for the motor holding brake (18 ... 30 V DC) + / -...

  • Page 121: Devices In The Range 145

    Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) 4.6.6 Devices in the range 145 ... 695 A (75 ... 370 kW) Device size 8S SSP94KL08S Fig. 4-26 Arrangement of the power connections  Tip! The barrier between mains input and power terminals can be dismounted to have more free space for wiring.
  • Page 122 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) External brake resistor Terminal X105 Labelling Description Connection of external brake resistor Connection for the PE conductor with M8 ring cable lug.  Terminal data Max.
  • Page 123 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Operation with DC supply For operation with DC supply, the internal fans must be connected via the internal terminal FK103 to the 400/500 V AC mains voltage. When opening the upper housing cover, you will find the pluggable terminal FK103 at the top in the device on the switched-mode power supply card.
  • Page 124 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Mains Terminal X100 Marking Description Connection of the mains phases L1, L2, L3 Connection for the PE conductor on the supply side with M8 ring ...
  • Page 125 Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) - (Lenze: BN) E94AZHx0101: 24 V DC, max. 5.0 A Observe correct polarity! + / - Supply voltage for the motor holding brake (18 ... 30 V DC)
  • Page 126 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Device sizes 8 and 9 SSP94KL801 Fig. 4-27 Arrangement of the power connections  Tip! The barrier between mains input and power terminals can be dismounted to have more free space for wiring.
  • Page 127 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Motor Terminal X105 Marking Description Connection with ring Connection of the motor phases cable lug for M10 Connection for the PE conductor on the motor side ...
  • Page 128 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) DC bus Terminal X100 Marking Description Connection with ring Alternative option for DC-bus voltage connection (compatible to cable lug for M8 9300 series). SSP94KL801 Terminal data Max.
  • Page 129 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) FK103 Labelling Description Fan L1 by default bridged Mains phase (internal) 101103 NC NC 100 102 not assigned Fan L2 by default bridged Mains phase (internal) SSP94FK103 Terminal data...
  • Page 130 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Mains Terminal X100 Marking Description Connection with ring Connection of the mains phases cable lug for M10 Connection for the PE conductor on the supply side ...
  • Page 131 Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) - (Lenze: BN) E94AZHx0101: 24 V DC, max. 5.0 A Observe correct polarity! + / - Supply voltage for the motor holding brake (18 ... 30 V DC)
  • Page 132 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Device size 10 SSP94KL110 Fig. 4-28 Arrangement of the power connections Mounting plate  The shield of singles cores and multi-core cables must be connected to the mounting plate  of the control cabinet.
  • Page 133 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Motor Terminal X105 Marking Description Connection with ring Connection of the motor phases cable lug for M10 Connection for the PE conductor on the motor side ...
  • Page 134 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) DC bus Terminal X100 Labelling Description Connection with ring Alternative option for DC-bus voltage connection (compatible to cable lug for M10 9300 series). Terminal data Max.
  • Page 135 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Max. conductor cross-section Tightening torque Terminal data  [AWG] [Nm] [lb-in] Flexible Slot 0.5 ... 0.6 4.5 ... 6.2 With wire end 0.6 x 3.5 ferrule Rated values - internal fan, AC 400 V Type...
  • Page 136 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Mains Terminal X100 Marking Description Connection with ring Connection of the mains phases cable lug for M10 Connection for the PE conductor on the supply side ...
  • Page 137 Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) - (Lenze: BN) E94AZHx0101: 24 V DC, max. 5.0 A Observe correct polarity! + / - Supply voltage for the motor holding brake (18 ... 30 V DC)

  • Page 138: Control Terminals

    Single-axis controllers Control terminals Control terminals  Danger! Hazardous electrical voltage Depending on the device, all power connections remain live up to 3 minutes after the mains has been switched off. Possible consequences: Death or severe injuries when touching the power terminals. ƒ...
  • Page 139 Single-axis controllers Control terminals Design of the cables The cables used must comply with the approvals required for the location (e.g. UL). ƒ The effectiveness of a shielded cable is reached by: ƒ – Providing a good shield connection through large-surface shield contact. –...
  • Page 140 Single-axis controllers Control terminals System bus CAN on board The controller features an integrated CANopen system bus interface to exchange process data and parameter values between different nodes and to connect further modules as e.g. distributed terminals, operator and input devices (”HMIs”) and external control units. Further information can be obtained from the Communication Manual.
  • Page 141 Single-axis controllers Control terminals Terminal X2 Labelling Description GND external supply 24 V external supply via a safely separated power supply unit (SELV/PELV) (only required for mains-independent supply of the control electronics) State bus in/out (reference GE) 9400SSP000X2 Terminal data Conductor cross-section Tightening torque [AWG]...
  • Page 142 Control terminals State bus The state bus is a bus system exclusively designed for Lenze controllers via which up to 20 controllers can be connected and which serves to simulate a ”release cord” function. The state is controlled via the system module SFBDigitalOutput.
  • Page 143 Single-axis controllers Control terminals Analog inputs, analog outputs The controller features two analog inputs which are able to detect differential voltage signals in the range ±10 V, e.g. an analog speed setpoint selection or the voltage signal of an external sensor (temperature, pressure, etc.). The analog signal 1 can also detect a current setpoint.
  • Page 144 Single-axis controllers Control terminals SSP94X3AIO Fig. 4-30 Wiring principle Wiring of an external analog signal  Wiring with a slave drive  Wiring with a measuring device  Potentiometer supplied by analog output 1  Potentiometer with external supply  Analog output signal, e.g.
  • Page 145 Single-axis controllers Control terminals Terminal X3 Labelling Description GND analog signals Analog output 1 Analog output 2 Analog input 1 + Analog input 1 - Analog input 1 - Terminating resistor for ±20mA Analog input 2 + Analog input 2 - Shield connection: Fix the shield with EMC wire clamp.
  • Page 146 Single-axis controllers Control terminals Digital outputs The controller features four freely configurable digital outputs. Electrical data 24 V external voltage source, optional according to IEC 61131-2 SELV/PELV Current consumption Max. 300 mA Switching level according to IEC 61131-2 0 V ... +5 V HIGH +15 V ...
  • Page 147 Single-axis controllers Control terminals Terminal X4 Labelling Description GND digital out 24-V digital out Digital output 1 Digital output 2 Digital output 3 Digital output 4 9400SSP000X4 Terminal data Conductor cross-section Tightening torque [AWG] [Nm] [lb-in] Flexible 0.2 ... 2.5 24 ...
  • Page 148 Single-axis controllers Control terminals Digital inputs The controller is provided with freely configurable digital inputs which can be used for touch probe measurement (edge-controlled event). The control input RFR for controller enable is firmly connected with the device control. It must be wired to enable the controller with a HIGH signal.
  • Page 149 USB diagnostic adapter E94AZCUS ƒ Keypad E94AZKAE. ƒ The diagnostic adapter and a computer with the Lenze software »Engineer« serve to carry out comprehensive settings, e.g. for initial commissioning. The keypad enables experienced users to check or change individual settings. Terminal X6...
  • Page 150 Single-axis controllers Control terminals Resolver Resolvers are connected to X7 (9-pole Sub-D socket). The use of third-party resolvers is permissible. For this purpose the number of pole pairs of the resolver in C00080 must be adapted to the resolver used. When the stator coils are excited with 4 kHz, the apparent impedance of the connected resolver must not fall below 65 Ohm.
  • Page 151 Single-axis controllers Control terminals Encoder Encoders are connected to X8 (15-pole Sub-D socket). Absolute and incremental encoders are supported: ƒ – TTL encoder 5 V (incremental) – Sin/cos encoder 1 V (incremental) – Sin/cos absolute value encoder 1 V with Hiperface protocol –...
  • Page 152 Single-axis controllers Control terminals  RefSIN = 2.5 V 0.5V RefCOS = 2.5 V 0.5 V ‚ SSP94ENCX8 Fig. 4-35 Wiring principle Signals of a sin/cos encoder Signals with CW rotation Terminal X8 Labelling Description Cable EYF001... EYF002... Hiperface EnDat 2.1 +RS485 Data (Z) Data +...
  • Page 153 AM2048-5V-E Tab. 4-5 Rated encoder voltage The values listed in Tab. 4-5 are valid for the use of Lenze system cables at typical ambient temperatures. Other cables, other cable cross-sections, or extreme ambient temperatures may require adaptations determined by means of measurements.
  • Page 154 Single-axis controllers Control terminals  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 155 Multi-axis controllers Multi-axis controllers Device features ............General data and operating conditions .
  • Page 156 Multi-axis controllers Device features Device features You can choose between three options for direct DC-bus voltage supply: ƒ – using a power supply module or ”Single Drive” axis module via the integrated DC busbar – using a DC input module via the integrated DC busbar –...
  • Page 157 Multi-axis controllers General data and operating conditions General data and operating conditions General data Conformity and approval Conformity 2006/95/EC Low-voltage directive Approval UL 508C Power Conversion Equipment, File No. 132659 GOST-R 51321.1-2000 No. POCC DE.AN30.B08815 51321.3-99 Protection of persons and devices Enclosure EN 60529 IP 20...
  • Page 158 Multi-axis controllers General data and operating conditions ”Multi Drive” supply conditions AC-mains operation No direct connection, DC supply module or ”Single Drive” network required DC-bus operation Direct connection via terminals or busbars For more information, please see the chapter DC-bus operation.
  • Page 159 Multi-axis controllers General data and operating conditions General electrical data Motor cable requirements Capacitance per unit length ≤ 2.5 mm /AWG 14 < 75/150 pF/m Core/core Core/shield ≥ 4 mm /AWG 12 < 150/300 pF/m Core/core Core/shield Electric strength VDE 0250-1 0.6/1.0 kV = r.m.s.
  • Page 160 Multi-axis controllers General data and operating conditions Operation on public supply EN 61800-3 The controllers are designed for use in an industrial systems environment. Operation on public networks requires measures to be taken for limiting the expected emission of radio interferences. Noise emission, in cables Design EN 61800-3...
  • Page 161 Multi-axis controllers General data and operating conditions Protective insulation  Danger! Operation of the controller on a phase earthed mains with a rated mains voltage of ≥ 400 V: The protection against accidental contact is not ensured without external ƒ measures.
  • Page 162 Multi-axis controllers General data and operating conditions The available protective insulation within the controller of the ” 9400 Servo Drives” series in accordance with EN 61800-5-1 is implemented with a rated voltage for the external conductor/star point of up to 300 V for mains with neutral earthing. The following graphic representation shows the arrangement of the terminal strips and the separate potential areas of ƒ...
  • Page 163 Multi-axis controllers Rated data Overview Rated data The E94AMxExxx4 devices can be used in the voltage range of 260 ... 775 V DC.  Note! To ensure a faultless operation of the devices the code C00173 must be set according to the mains voltage connected. Emergency operation Operation of the E94ASxxxx4 devices with an emergency voltage supply at +UG, -UG, is possible from U...
  • Page 164 Multi-axis controllers Rated data Overview Output data Voltage Frequency Current [A] Number of phases Type [Hz] max. +45 °C max. +55 °C E94AMxE0024 0 - 230/400/500 0 - 599 1.5/1.5/1.3 1.1/1.1/1.0 E94AMxE0034 0 - 230/400/500 0 - 599 2.5/2.5/2.2 1.9/1.9/1.7 E94AMxE0044 0 - 230/400/500 0 - 599...
  • Page 165 Multi-axis controllers Rated data Devices for 400/500V-mains 5.3.2 Devices for 400/500V-mains 5.3.2.1 Operation on 230 V mains Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 260 - 0 % ... 370 + 0 % Input current at I Output power Motor power...
  • Page 166 Multi-axis controllers Rated data Devices for 400/500V-mains 5.3.2.2 Operation on 400 V mains Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 455 - 0 % ... 620 + 0 % Input current at I Output power Motor power (typical)
  • Page 167 Multi-axis controllers Rated data Devices for 400/500V-mains 5.3.2.3 Operation on 500 V mains Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 565 - 0 % ... 775 + 0 % Input current at I Output power Motor power (typical)
  • Page 168 Multi-axis controllers Rated data Devices for 400/500V-mains 5.3.2.4 Fuses and cable cross-sections Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 325 ... 705 260 - 0 % ... 775 + 0 % (alternativ) When the integrated DC busbar is used, wiring is not required. The mounting backplane already includes an integrated fuse.
  • Page 169 Multi-axis controllers Rated data Overcurrent operation 5.3.3 Overcurrent operation The controllers are designed for two overcurrent modes: 5-s-cycle ƒ – 0.5 s load period with peak current  – 4.5 s recovery time with limited current  3-min cycle ƒ –...
  • Page 170 Multi-axis controllers Rated data Overcurrent operation 230 V Type I [A] in a cycle of 5 seconds f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz        ...
  • Page 171 Multi-axis controllers Rated data Overcurrent operation 400 V Type I [A] in a cycle of 5 seconds f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz        ...
  • Page 172 Multi-axis controllers Rated data Overcurrent operation 500 V Type I [A] in a cycle of 5 seconds f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz        ...
  • Page 173 Multi-axis controllers Rated data Current-time diagrams 5.3.4 Current-time diagrams In addition to the data for overcurrent operation within the 5-s cycle or 3-min cycle, here you are provided with information on the dimensioning of application-oriented cycles. By means of the following information you determine permissible load periods with overcurrents and required recovery times with limited currents.
  • Page 174 Multi-axis controllers Rated data Current-time diagrams Application example Drive task ƒ – A current I = 4.0 A is required for a time t = 3 s. – During the recovery phase there is a current I = 1.0 A. –...
  • Page 175 Multi-axis controllers Rated data Current-time diagrams Guide Type Diagram E94AxxE0024 Page  176 E94AxxE0034  Fig. 5-2/  Fig. 5-3 E94AxxE0044 E94AxxE0074 E94AxxE0134 Page  177 E94AxxE0174  Fig. 5-4/  Fig. 5-5 E94AxxE0244 E94AMxE0324  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 176 Multi-axis controllers Rated data Current-time diagrams E94AxxE0024 ... E94AxxE0044 Type 100 % chopp [Setting] E94AxxE0024 E94AxxE0034 8 kHz var E94AxxE0044 150 % 150 % 175 % 175 % 200 % 200 % 225 % 225 % 25 % 25 % 50 % 50 % 60 % 60 %...
  • Page 177 Multi-axis controllers Rated data Current-time diagrams E94AxxE0074 ... E94AxxE0244 E94AMxE0324 Type 100 % chopp [Setting] E94AxxE0074 8 kHz var E94AMxE0094 8 kHz var E94AxxE0134 13.0 E94AxxE0174 16.5 8 kHz var E94AxxE0244 23.5 E94AMxE0324 32.0 8 kHz var 150 % 150 % 175 % 175 % 200 % 200 %...
  • Page 178 Multi-axis controllers Mechanical installation Important notes Mechanical installation 5.4.1 Important notes  Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations.  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 179 Multi-axis controllers Mechanical installation Important notes Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices. This preparation enables easy attachment of the devices, and the device sizes 1, 2, ... n can thus be mounted directly adjacent to each other. ...
  • Page 180 Multi-axis controllers Mechanical installation Important notes Arrangement of the devices SSP94PN200 Fig. 5-6 Arrangement concept  Note! Axis modules E94AMxE0324 and installation backplane E94AZPM0324 can only be connected directly to each other! A use with another device or installation backplane of size 3 is not permissible and is prevented through a plug protection.
  • Page 181 Multi-axis controllers Mechanical installation Important notes Installation steps  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 182 Multi-axis controllers Mechanical installation Devices in the range 2 ... 32 A (0.37 ... 15 kW) 5.4.2 Devices in the range 2 ... 32 A (0.37 ... 15 kW) Standard device with installation backplane SSP94GGmSo000 Fig. 5-7 Dimensions [mm] Dimensions a Mass Type [mm]...
  • Page 183 Multi-axis controllers Wiring Important notes Wiring 5.5.1 Important notes  Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: Death or severe injuries when touching the power terminals. ƒ Protective measures: Switch off the power supply and wait for at least three minutes before ƒ...
  • Page 184 Multi-axis controllers Wiring Important notes  Stop! No device protection if the mains voltage is too high The mains input is not internally fused. Possible consequences: Destruction of the device if the mains voltage is too high. ƒ Protective measures: Observe the maximally permissible mains voltage.
  • Page 185 Multi-axis controllers Wiring Safety notes for the installation according to U or U 5.5.2 Safety notes for the installation according to U or U  Warnings! The integral solid state protection does not provide branch circuit protection ƒ and that branch circuit protection has to be provided externally in accordance with manufacturers instructions, the National Electrical Code and any additional codes.
  • Page 186 Multi-axis controllers Wiring Earthing of internal EMC filters 5.5.3 Earthing of internal EMC filters Device-internal EMC filters have been implemented to reduce interference emission. These EMC filters are connected to protective earth to discharge interference currents. Under certain conditions the EMC filters must be disconnected from: Operation in an IT system ƒ...
  • Page 187 Multi-axis controllers Wiring Earthing of internal EMC filters Implementing the measures Proceed as follows to disconnect the internal connection between the filters and PE: 1. Remove IT insulating cap from the parking position in the installation backplane. – For this apply a screwdriver on the right or left and lever off the insulating cap. –...
  • Page 188 Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) 5.5.4 Devices in the range 2 ... 32 A (0.37 ... 15 kW) ƒ „  +UG -UG X100 E94AZPxxxxx E94AMxExxxx X109 X109 X109 X109 X110 X110 X110...
  • Page 189 Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) Design of the cables The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections ƒ...
  • Page 190 Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) DC bus Use the integrated DC busbars (X109 and X110) to connect the DC bus. The mounting backplane of the multi-axis controllers is already equipped with a fuse. The busbar mounting set (accessories) can also be used to integrate single-axis controllers into a drive network.
  • Page 191 Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) E94AZJA-008 Fig. 5-10 Example: connecting busbars to DC power supply module Proceed as follows to connect the busbars: 1. If devices of the interconnected system have already been in operation: –...
  • Page 192 Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) Motor Terminal X105 Labelling Description (right part) Connection of the motor phases Functional earth  Connect the shields of the motor phases and of the optional motor brake control separately and with a surface as large as possible to the shield sheet.
  • Page 193 Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) How to proceed: 1. Strip the motor cable  according to dimensions given. 2. Fold back the shield of the motor cable  over the cable sheath. 3.
  • Page 194 Accessories starting on page 420. Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) - (Lenze: BN) E94AZHX0051: 24 V DC, max. 2.5 A Observe correct polarity! + / - Supply voltage for the motor holding brake (18 ... 30 V DC)
  • Page 195 – Operation with unshielded brake cables can destroy the motor brake control. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). When using a permanent magnet holding brake, ensure the correct polarity ƒ...
  • Page 196 Multi-axis controllers Installation of the standard device Installation of the standard device How to proceed: 1. Insert the device into the installation backplane without twisting it until resistance is felt. 2. Press the device into the installation backplane until it audibly snaps into place. The locking clip moves downwards and back into the locking position.
  • Page 197 Multi-axis controllers Control terminals Control terminals  Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: Death or severe injuries when touching the power terminals. ƒ Protective measures: Switch off the power supply and wait for at least three minutes before ƒ...
  • Page 198 Multi-axis controllers Control terminals Design of the cables The cables used must comply with the approvals required for the location (e.g. UL). ƒ The effectiveness of a shielded cable is reached by: ƒ – Providing a good shield connection through large-surface shield contact. –...
  • Page 199 Multi-axis controllers Control terminals System bus CAN on board The controller features an integrated CANopen system bus interface to exchange process data and parameter values between different nodes and to connect further modules as e.g. distributed terminals, operator and input devices (”HMIs”) and external control units. Further information can be obtained from the Communication Manual.
  • Page 200 Multi-axis controllers Control terminals Terminal X2 Labelling Description GND external supply 24 V external supply via a safely separated power supply unit (SELV/PELV) State bus in/out (reference GE) 9400SSP000X2 Terminal data Conductor cross-section Tightening torque [AWG] [Nm] [lb-in] Flexible 0.2 ... 2.5 24 ...
  • Page 201 Control terminals State bus The state bus is a bus system exclusively designed for Lenze controllers via which up to 20 controllers can be connected and which serves to simulate a ”release cord” function. The state is controlled via the system module SFBDigitalOutput.
  • Page 202 Multi-axis controllers Control terminals Analog inputs, analog outputs The controller features two analog inputs which are able to detect differential voltage signals in the range ±10 V, e.g. an analog speed setpoint selection or the voltage signal of an external sensor (temperature, pressure, etc.). The analog signal 1 can also detect a current setpoint.
  • Page 203 Multi-axis controllers Control terminals SSP94X3AIO Fig. 5-14 Wiring principle Wiring of an external analog signal  Wiring with a slave drive  Wiring with a measuring device  Potentiometer supplied by analog output 1  Potentiometer with external supply  Analog output signal, e.g.
  • Page 204 Multi-axis controllers Control terminals Terminal X3 Labelling Description GND analog signals Analog output 1 Analog output 2 Analog input 1 + Analog input 1 - Analog input 1 - Terminating resistor for ±20mA Analog input 2 + Analog input 2 - Shield connection: Fix the shield with EMC wire clamp.
  • Page 205 Multi-axis controllers Control terminals Digital outputs The controller features four freely configurable digital outputs. Electrical data 24 V external voltage source, optional according to IEC 61131-2 SELV/PELV Current consumption Max. 300 mA Switching level according to IEC 61131-2 0 V ... +5 V HIGH +15 V ...
  • Page 206 Multi-axis controllers Control terminals Terminal X4 Labelling Description GND digital out 24-V digital out Digital output 1 Digital output 2 Digital output 3 Digital output 4 9400SSP000X4 Terminal data Conductor cross-section Tightening torque [AWG] [Nm] [lb-in] Flexible 0.2 ... 2.5 24 ...
  • Page 207 Multi-axis controllers Control terminals Digital inputs The controller is provided with freely configurable digital inputs which can be used for touch probe measurement (edge-controlled event). The control input RFR for controller enable is firmly connected with the device control. It must be wired to enable the controller with a HIGH signal.
  • Page 208 USB diagnostic adapter E94AZCUS ƒ Keypad E94AZKAE. ƒ The diagnostic adapter and a computer with the Lenze software »Engineer« serve to carry out comprehensive settings, e.g. for initial commissioning. The keypad enables experienced users to check or change individual settings. Terminal X6...
  • Page 209 Multi-axis controllers Control terminals Resolver Resolvers are connected to X7 (9-pole Sub-D socket). The use of third-party resolvers is permissible. For this purpose the number of pole pairs of the resolver in C00080 must be adapted to the resolver used. When the stator coils are excited with 4 kHz, the apparent impedance of the connected resolver must not fall below 65 Ohm.
  • Page 210 Multi-axis controllers Control terminals Encoder Encoders are connected to X8 (15-pole Sub-D socket). Absolute and incremental encoders are supported: ƒ – TTL encoder 5 V (incremental) – Sin/cos encoder 1 V (incremental) – Sin/cos absolute value encoder 1 V with Hiperface protocol –...
  • Page 211 Multi-axis controllers Control terminals  RefSIN = 2.5 V 0.5V RefCOS = 2.5 V 0.5 V ‚ SSP94ENCX8 Fig. 5-19 Wiring principle Signals of a sin/cos encoder Signals with CW rotation Terminal X8 Labelling Description Cable EYF001... EYF002... Hiperface EnDat 2.1 +RS485 Data (Z) Data +...
  • Page 212 AM2048-5V-E Tab. 5-2 Rated encoder voltage The values listed in Tab. 5-2 are valid for the use of Lenze system cables at typical ambient temperatures. Other cables, other cable cross-sections, or extreme ambient temperatures may require adaptations determined by means of measurements.

  • Page 213: Connecting Busbars

    Power supply modules Power supply module Device features ............General data and operating conditions .
  • Page 214 Power supply modules Device features Device features The most important device features at a glance: power supply modules supply the DC buses of several controllers of a drive system ƒ with energy. power supply modules are the central AC mains connection in a DC-bus operation. ƒ...
  • Page 215 Power supply modules General data and operating conditions General data and operating conditions General data Conformity and approval Conformity 2006/95/EC Low-Voltage Directive Approval UL 508C Industrial Control Equipment Listed (File No. E132659) for Mains data Mains types Unrestricted use  With earthed point IT systems...
  • Page 216 Power supply modules General data and operating conditions Mounting conditions Mounting place In the control cabinet Mounting position Vertical Mounting clearances Above/below ≥ 80 mm / ≥ 120 mm Observe the device-related To the sides Side-by-side mounting without notes on mounting. any clearance Connection conditions for DC power supply module AC mains operation...
  • Page 217 Power supply modules General data and operating conditions Operating conditions Environmental conditions Climate Storage IEC/EN 60721-3-1 1K3 (-25 ... +60 °C) Transport IEC/EN 60721-3-2 2K3 (-25 ... +70 °C) Operation IEC/EN 60721-3-3 3K3 (-10 ... +55 °C) Current derating at +45 ... +55 °C: Device size 1 ...
  • Page 218 Power supply modules Rated data (devices for 400/500V mains) Rated data (devices for 400/500V mains) General data Power loss P Type Total (when operating with I Constant (control electronics only) E94APNE0104 E94APNE0364 E94APNE1004 E94APNE2454 Assignment of filters to standard devices DC-power supply module Mains filter RFI filter...
  • Page 219 Power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V 6.3.1 Operation at rated mains voltage 230 V Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 180 - 0 % ... 264 + 0 % 45 - 0 % ...
  • Page 220 Power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Output current and output power 100 % 5-s cycle 3-min cycle Type [kW] [kW] [kW] E94APNE0104 E94APNE0104 11.2 + E94AZMP0084 E94APNE0364 22.5 11.3 E94APNE0364 10.1 30.3 15.5...
  • Page 221 Power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V 6.3.2 Operation at rated mains voltage 400 V Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 320 - 0 % ... 440 + 0 % 45 - 0 % ...
  • Page 222 Power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Output current and output power 100 % 5-s cycle 3-min cycle Type [kW] [kW] [kW] E94APNE0104 14.4 E94APNE0104 19.6 + E94AZMP0084 E94APNE0364 13.0 39.0 19.5 E94APNE0364 17.5...
  • Page 223 Power supply modules Rated data (devices for 400/500V mains) Operation at a rated mains voltage of 500 V 6.3.3 Operation at a rated mains voltage of 500 V Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 400 - 0 % ...
  • Page 224 Power supply modules Rated data (devices for 400/500V mains) Operation at a rated mains voltage of 500 V Output current and output power 100 % 5-s cycle 3-min cycle Type [kW] [kW] [kW] E94APNE0104 18.0 E94APNE0104 24.4 + E94AZMP0084 E94APNE0364 16.3 48.9 24.5...
  • Page 225 Power supply modules Rated data (devices for 400/500V mains) Fuses and cable cross-sections 6.3.4 Fuses and cable cross-sections Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 230 ... 500 180 - 0 % ... 550 + 0 % 45 ...
  • Page 226 Power supply modules Rated data (devices for 400/500V mains) Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 Type Installation according to UL L1, L2, L3 - Laying system L1, L2, L3 [AWG] [mA] E94APNE0104 ≥...
  • Page 227 Power supply modules Rated data (devices for 400/500V mains) Mains filters for power supply modules 6.3.5 Mains filters for power supply modules When using the mains filters assigned, conditions must be observed for compliance with EMC class C2: The measures for the use on IT systems must be applied to all axis modules in the ƒ...
  • Page 228 Compliance of EMC class C2 may also be interfered with by other factors: Distribution of axis modules over several control cabinets ƒ No use of Lenze system cables or cables with the same specifications ƒ Poor connection of motor cable shields ƒ...
  • Page 229 Power supply modules Device description Device description This page remains blank to give you a clearly arranged overview of the following subject on the next double page.  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 230 Power supply modules Device description Devices in the range 10 ... 36 A (4 ... 18 kW) 6.4.1 Devices in the range 10 ... 36 A (4 ... 18 kW) SSP94PN012  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 231 Power supply modules Device description Devices in the range 10 ... 36 A (4 ... 18 kW) Standard device  Pos. Description 24 V supply 4 digital outputs 1 digital input Nameplate, retractable  Setting of mains voltage/brake chopper threshold ...
  • Page 232 Power supply modules Device description Devices in the range 100 ... 245 A (48 ... 119 kW) 6.4.2 Devices in the range 100 ... 245 A (48 ... 119 kW) S94PN10010  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 233 Power supply modules Device description Devices in the range 100 ... 245 A (48 ... 119 kW) Pos. Description External 24 V supply 4 digital outputs 1 digital input Nameplate, retractable  Setting of mains voltage/brake chopper threshold  Upper cap ...
  • Page 234 Power supply modules Mechanical installation Important notes Mechanical installation 6.5.1 Important notes  Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations. 6.5.2 Devices in the range 10 ... 36 A (4 ... 18 kW) Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices.
  • Page 235 Power supply modules Mechanical installation Devices in the range 10 ... 36 A (4 ... 18 kW) Standard device with installation backplane SSP94PN001 Type Dimensions a Weight Power supply Installation backplane [mm] [kg] module E94APNE0104 E94AZPP0104 E94APNE0364 E94AZPP0364  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 236 Power supply modules Mechanical installation Devices in the range 10 ... 36 A (4 ... 18 kW) Arrangement of the devices SSP94FF003 Fig. 6-3 Arrangement concept Standard mounting: side mounting  Mounting variant: top mounting  E94AZxPxxxx Filter E94APNExxxx 9400 DC power supply module (up to 36 A/18 kW with E94AZPPxxxx installation backplane) E94AZEX100 DC input module...
  • Page 237 Power supply modules Mechanical installation Devices in the range 10 ... 36 A (4 ... 18 kW) Installation steps Proceed as follows for the installation: 1. Prepare M5 threaded holes on the mounting plate according to the mounting grid. 2. Screw the installation backplane onto the mounting plate. Do not yet tighten the screws.
  • Page 238 Power supply modules Mechanical installation Devices in the range 100 ... 245 A (48 ... 119 kW) 6.5.3 Devices in the range 100 ... 245 A (48 ... 119 kW) Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices.
  • Page 239 Power supply modules Mechanical installation Devices in the range 100 ... 245 A (48 ... 119 kW) Dimensions S94PN10020 Type Dimension a Mass Device size Power supply [mm] [kg] module E94APNE1004 13.5 E94APNE2454 28.5  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 240 Power supply modules Mechanical installation Devices in the range 100 ... 245 A (48 ... 119 kW) Arrangement of the devices SSP94FF003 Fig. 6-4 Arrangement concept Standard mounting: side mounting  Mounting variant: top mounting  E94AZxPxxxx Filter E94APNExxxx 9400 DC power supply module (up to 36 A/18 kW with E94AZPPxxxx installation backplane) E94AZEX100 DC input module...
  • Page 241 Power supply modules Mechanical installation Devices in the range 100 ... 245 A (48 ... 119 kW) Installation steps Proceed as follows for the installation: 1. Prepare M5 threaded holes on the mounting plate according to the mounting grid. – Always use all mounting points specified. 2.
  • Page 242 Power supply modules Wiring Important notes Wiring 6.6.1 Important notes  Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: Death or severe injuries when touching the power terminals. ƒ Protective measures: Switch off the power supply and wait for at least three minutes before ƒ...
  • Page 243 Power supply modules Wiring Safety notes for the installation according to U or U 6.6.2 Safety notes for the installation according to U or U E94APNE0104/E94APNE0364  Warnings! Maximum surrounding air temperature: 55 °C. ƒ For use in a pollution degree 2 environment. ƒ...
  • Page 244 Power supply modules Wiring Design of the cables 6.6.3 Design of the cables The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections ƒ of PE conductors.
  • Page 245 Power supply modules Wiring Earthing of internal EMC filters 6.6.4 Earthing of internal EMC filters Device-internal EMC filters have been implemented to reduce interference emission. These EMC filters are connected to protective earth to discharge interference currents. Under certain conditions the EMC filters must be disconnected from: Operation in an IT system ƒ...
  • Page 246 Power supply modules Wiring Earthing of internal EMC filters Implementing the measures Proceed as follows to disconnect the internal connection between the filters and PE: 1. Remove IT insulating cap from the parking position in the installation backplane. – For this apply a screwdriver on the right or left and lever off the insulating cap. –...
  • Page 247 Power supply modules Wiring Devices in the range 10 ... 36 A (4 ... 18 kW) 6.6.5 Devices in the range 10 ... 36 A (4 ... 18 kW) F1...F3 ‚ +UG -UG E94AZPPxxxx E94AZPxxxxx X111 24E GE X109 X109 E94APNE0xx4 E94AxxExxxx X110...
  • Page 248 Power supply modules Wiring Connecting busbars 6.6.6 Connecting busbars SSP94PN201 Fig. 6-7 Example: connecting busbars to DC power supply module Proceed as follows to connect the busbars: 1. If devices of the interconnected system have already been in operation: – Ensure that the power supply system is switched off by checking the voltage at the supply terminals.
  • Page 249 Power supply modules Wiring Terminal assignment 6.6.7 Terminal assignment  Tip! Complete the wiring of the installation backplane before plugging in the standard device. The upper terminals of the installation backplane cannot be connected with a plugged-in standard device. Mains Terminal X111 Labelling Description...
  • Page 250 Power supply modules Wiring Terminal assignment External brake resistor Terminal X112 Labelling Description (left part) External brake resistor SSP940X112 Terminal data Max. conductor cross-section Tightening torque  [AWG] [Nm] [lb-in] Device sizes 1 + 2: flexible 0.5 ... 0.6 4.5 ... 6.2 with wire end ferrule Device size 3: flexible...
  • Page 251 Power supply modules Wiring Devices in the range 100 ... 245 A (48 ... 119 kW) 6.6.8 Devices in the range 100 ... 245 A (48 ... 119 kW) F1...F3 ‚ ϑ +UG -UG 24E GE E94AZPxxxxx X111 X109 X109 E94APNExxx4 E94AxxExxxx X110...
  • Page 252 Power supply modules Wiring Connecting busbars 6.6.9 Connecting busbars SSP94PN401 Fig. 6-9 Example: connecting busbars to DC power supply module Proceed as follows to connect the busbars: 1. If devices of the interconnected system have already been in operation: – Ensure that the power supply system is switched off by checking the voltage at the supply terminals.
  • Page 253 Power supply modules Wiring Terminal assignment 6.6.10 Terminal assignment The wiring area of the power terminals is designed for the cables being routed upwards and/or downwards. Usually the AC mains cables come from above. When filters are used, the connection cables are fed from below (for filters mounted beside the module) or from above (for filters mounted above the module).
  • Page 254 Power supply modules Wiring Terminal assignment Mains Terminal X111 Labelling Description Connection of the mains phases L1, L2, L3  Fig. 6-10 Connection for the supply-side PE conductor id PE  Terminal X112 Labelling Description Alternative connection at the bottom: mains phases L1, L2, L3 ...
  • Page 255 Power supply modules Wiring Terminal assignment External brake resistor Terminal X112 Labelling Description External brake resistor  Fig. 6-10 Terminal data Max. conductor cross-section Tightening torque  [AWG] [Nm] [lb-in] Device size 4: flexible 2.5 ... 3.0 22.2 ... 26.6 6 x 2 with wire end ferrule Device size 5:...
  • Page 256 Power supply modules Control terminals Control terminals  Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: Death or severe injuries when touching the power terminals. ƒ Protective measures: Switch off the power supply and wait for at least three minutes before ƒ...
  • Page 257 Power supply modules Control terminals Design of the cables The cables used must comply with the approvals required for the location (e.g. UL). ƒ The effectiveness of a shielded cable is reached by: ƒ – Providing a good shield connection through large-surface shield contact. –...
  • Page 258 Power supply modules Control terminals 24 V supply The devices can only function correctly when the 24-V supply is switched on! E94APNE0104 and E94APNE0364: Terminal X11 Labelling Description GND external supply 24 V external supply through safely separated power supply unit SSP9400X11 (SELV/PELV) IEC 61131-2, 19.2 ...
  • Page 259 Power supply modules Control terminals Digital inputs, digital outputs Terminal X12 Labelling Description GND digital out/in External control of the brake chopper; its only purpose is to synchronise the brake choppers if a second power supply module is used. Mains OK Brake chopper active Short circuit in brake chopper Heatsink overtemperature...
  • Page 260 Power supply modules Final works Final works  Danger! Dangerous voltage! Depending on the device, the DC-bus voltage is still charged for approx. 3 ... 20 min after switching off the mains voltage. The state of charge is not indicated! ƒ...

  • Page 261: How To Connect The Shield

    Regenerative power supply modules Regenerative power supply modules Device features ............General data and operating conditions .
  • Page 262 Regenerative power supply modules and filters can be mounted in the mounting ƒ grid of the 9400 series. Regenerative power supply modules allow parallel supply. Your Lenze contact will be ƒ pleased to help you with the dimensioning. ...
  • Page 263 Regenerative power supply modules General data and operating conditions General data and operating conditions General data Conformity and approval Conformity 2006/95/EG Low-Voltage Directive Approval UL 508C In preparation: Industrial Control Equipment, File No. 132659 Mains data Mains types Unrestricted use ...
  • Page 264 Regenerative power supply modules General data and operating conditions Mounting conditions Mounting place In the control cabinet Mounting position Vertical Mounting clearances Above/below ≥ 80 mm / ≥ 120 mm Observe the device-related To the sides Side-by-side mounting without notes on mounting. any clearance Supply conditions for the regenerative power supply module AC mains operation...
  • Page 265 Regenerative power supply modules Rated data (devices for 400/500V mains) Rated data (devices for 400/500V mains)  Note! The operation of the regenerative power supply modules is only permissible with an assigned mains filter. Assignment of filters to standard devices Mains filter Regenerative power supply module Device size...
  • Page 266 Regenerative power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V 7.3.1 Operation at rated mains voltage 230 V Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 180 - 0 % ... 264 + 0 % 45 ...
  • Page 267 Regenerative power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Output data (on the DC side) Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 260 - 0 % ... 370 + 0 % Voltage Frequency Current [A]...
  • Page 268 Regenerative power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V 7.3.2 Operation at rated mains voltage 400 V Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 320 - 0 % ... 440 + 0 % 45 ...
  • Page 269 Regenerative power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Output data (on the DC side) Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 455 - 0 % ... 620 + 0 % Voltage Frequency Current [A]...
  • Page 270 Regenerative power supply modules Rated data (devices for 400/500V mains) Operation at a rated mains voltage of 500 V 7.3.3 Operation at a rated mains voltage of 500 V Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 400 - 0 % ...
  • Page 271 Regenerative power supply modules Rated data (devices for 400/500V mains) Operation at a rated mains voltage of 500 V Output data (on the DC side) Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 565 - 0 % ... 775 + 0 % Voltage Frequency Current [A]...
  • Page 272 Regenerative power supply modules Rated data (devices for 400/500V mains) Regenerative feedback with brake chopper 7.3.4 Regenerative feedback with brake chopper Operation in motor mode The regenerative power supply modules provide the energy for the DC bus from which the axis controllers are supplied.
  • Page 273 Regenerative power supply modules Rated data (devices for 400/500V mains) Regenerative feedback with brake chopper Example: Deceleration with power recovery and brake chopper The following diagram shows the time characteristics of the speed and the corresponding power. Regenerative powers (into the DC bus connection) are shown as negative values. This energy must be dissipated by the regenerative power supply module to the supply system.
  • Page 274 Regenerative power supply modules Rated data (devices for 400/500V mains) Fuses and cable cross-sections 7.3.5 Fuses and cable cross-sections Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 230 ... 500 180 - 0 % ... 550 + 0 % 45 ...
  • Page 275 Regenerative power supply modules Rated data (devices for 400/500V mains) Current-time diagrams 7.3.6 Current-time diagrams In addition to the data for overcurrent operation within the 5-s cycle or 3-min cycle, here you are provided with information on the dimensioning of application-oriented cycles. By means of the following information you determine permissible load periods with overcurrents and required recovery times with limited currents.
  • Page 276 Regenerative power supply modules Rated data (devices for 400/500V mains) Current-time diagrams Application example Drive task ƒ – A current I = 4.0 A is required for a time t = 3 s. – During the recovery phase there is a current I = 1.0 A.
  • Page 277 Regenerative power supply modules Rated data (devices for 400/500V mains) Current-time diagrams Guide Type Diagram E94AxxE0024 Page  78 E94AxxE0034  Fig. 4-2/  Fig. 4-3 E94AxxE0044 E94AxxE0074 E94AxxE0134 Page  278 E94AxxE0174  Fig. 7-3/  Fig. 7-4 E94AxxE0244 E94AMxE0324 ...
  • Page 278 Regenerative power supply modules Rated data (devices for 400/500V mains) Current-time diagrams E94ARNE0134 and E94ARNE0244 Type 100 % chopp [Setting] E94ARNE0134 13.0 8 kHz var E94ARNE0244 23.5 150 % 150 % 175 % 175 % 200 % 200 % 225 % 225 % 25 % 25 %...
  • Page 279 Regenerative power supply modules Rated data (devices for 400/500V mains) Mains filters for regenerative power supply modules 7.3.7 Mains filters for regenerative power supply modules When using the mains filters assigned, conditions must be observed for compliance with EMC class C2: The measures for the use on IT systems must be applied to all axis modules in the ƒ...
  • Page 280 Regenerative power supply modules Rated data (devices for 400/500V mains) Mains filters for regenerative power supply modules With different motor cable lengths, per axis at least 25 % of the longest cable must be considered when calculating the total motor cable length. Example: 1 Motor cable length l Axis...
  • Page 281 Compliance of EMC class C2 may also be interfered with by other factors: Distribution of axis modules over several control cabinets ƒ No use of Lenze system cables or cables with the same specifications ƒ Poor connection of motor cable shields ƒ...
  • Page 282 Regenerative power supply modules Device description Device description Standard device SSP94RN012  EDS94SPP101-7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 283 Regenerative power supply modules Device description Standard device  Design Pos. Description VR module MXI1 Expansion slot 1, e.g. for communication MXI2 Expansion slot 2, e.g. for communication Storage module slot Reserved System bus (CAN), under the cover 24 V supply and statebus Analog inputs and analog outputs Digital outputs Digital inputs...
  • Page 284 Regenerative power supply modules Device description Mains filter E94AZMR001 Pos. Description Mains filter  Mounting Instructions Pos. Description Nameplate  Lifting aid  Mounting aid for mounting base  Parking position of the IT screw  PE terminal  X320 Terminal L1 ...
  • Page 285 Regenerative power supply modules Mechanical installation Important notes Mechanical installation 7.5.1 Important notes  Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations.  Stop! Heavy device weight The device is very heavy and must be lifted for the mounting. Possible consequences: Injury to persons, particularly backache when lifting and holding the device, ƒ...
  • Page 286 Regenerative power supply modules Mechanical installation Dimensions 7.5.2 Dimensions Standard device with installation backplane SSP94GGmSo000 Regenerative power supply module Standard device Installation backplane [mm] [kg] E94ARNE0134 E94AZPP0364 E94ARNE0244  EDS94SPP101-7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 287 Regenerative power supply modules Mechanical installation Dimensions Mains filter E94AZMR002 [mm] [kg] E94AZRM0264SDB 240 ±5 260 ±5 100 ±5 E94AZRM0264LDB E94AZRM0474SDB 250 ±5 270 ±5 110 ±5 E94AZRM0474LDB  EDS94SPP101-7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 288 Regenerative power supply modules Mechanical installation Dimensions Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices. This preparation enables easy attachment of the devices, and the device sizes 1, 2, ... n can thus be mounted directly adjacent to each other. SSP94PN010 Mounting with backplane for attaching the power supply module ...
  • Page 289 For increasing the braking power also single drive axis controllers can be integrated. ƒ For this purpose, these axis controllers have to be equipped with the optional busbar mounting set (E94AZJAxxx). In order to carry out multi-supply applications, consult Lenze.  EDS94SPP101-7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 290 Regenerative power supply modules Mechanical installation Mounting steps 7.5.4 Mounting steps Proceed as follows for the installation: 1. Prepare M5 threaded holes on the mounting plate according to the mounting grid. 2. Screw the installation backplane onto the mounting plate. Do not yet tighten the screws.
  • Page 291 Regenerative power supply modules Wiring Important notes Wiring 7.6.1 Important notes Installation must ƒ – always be in accordance with the operating conditions specified in the Technical data ( 263). – be carried out to EN 60204-1. Please observe the following when selecting the cable type: ƒ...
  • Page 292 Regenerative power supply modules Wiring Important notes  Stop! No device protection if the mains voltage is too high The mains input is not internally fused. Possible consequences: Destruction of the device if the mains voltage is too high. ƒ Protective measures: Observe the maximally permissible mains voltage.
  • Page 293 Regenerative power supply modules Wiring Connection plan 7.6.2 Connection plan F1...F3 ‚ ‚ ƒ L1 L2 L3 L1 L2 X320 X321 X323 X111 . . . X109 E94AZMR0xx4xDB E94ARNE0xx4 X110 E94AZPP0364 X322 X324 X112 L1 L2 L3 „ 94PSPVR01 E94ARNE0xx4 Regenerative power supply module E94AZPP0364 Installation backplane for the regenerative power supply module...
  • Page 294 Regenerative power supply modules Wiring Earthing of internal EMC filters 7.6.3 Earthing of internal EMC filters Device-internal EMC filters have been implemented to reduce interference emission. These EMC filters are connected to protective earth to discharge interference currents. Under certain conditions the EMC filters must be disconnected from: Operation in an IT system ƒ...
  • Page 295 Regenerative power supply modules Wiring Earthing of internal EMC filters Implementing the measures Proceed as follows to disconnect the internal connection between the filters and PE: 1. Remove IT insulating cap from the parking position in the installation backplane. – For this apply a screwdriver on the right or left and lever off the insulating cap. –...
  • Page 296 Regenerative power supply modules Wiring Connecting busbars 7.6.4 Connecting busbars SSP94PN201 Fig. 7-9 Example: connecting busbars to DC power supply module Proceed as follows to connect the busbars: 1. If devices of the interconnected system have already been in operation: –...
  • Page 297 Regenerative power supply modules Wiring Design of the cables 7.6.5 Design of the cables The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections ƒ...
  • Page 298 Regenerative power supply modules Wiring Terminal assignment 7.6.7 Terminal assignment  Tip! Complete the wiring of the installation backplane before plugging in the standard device. The upper terminals of the installation backplane cannot be connected with a plugged-in standard device. ...
  • Page 299 Regenerative power supply modules Wiring Terminal assignment Mains Terminal X320 Labelling Description Connection of the L1, L2, L3 mains phases Connection for the supply-side PE conductor with M5 ring cable lug  SSP94NF406 Terminal data Max. conductor cross-section Tightening torque ...

  • Page 300: Wiring Of Control Connections

    Regenerative power supply modules Wiring Wiring of control connections DC bus Terminal X111 Labelling Description (right part) Alternative option for DC-bus voltage connection (compatible to 9300 series) E94ARNE0244: maximum current I = 50 A SSP940X111 Terminal data Max. conductor cross-section Tightening torque ...
  • Page 301 Regenerative power supply modules Wiring Wiring of control connections  Tip! Parameter setting and configuration can be carried out using the L-force »Engineer«. For this purpose the Online Help and the Software Manual for the standard device will guide you. System bus CAN on board Terminal X1 Labelling...
  • Page 302 Regenerative power supply modules Wiring Wiring of control connections Analog inputs, analog outputs Terminal X3 Labelling Description GND analog signals Analog output 1 Analog output 2 Analog input 1 + Analog input 1 - Analog input 1 - Terminating resistor for ±20mA Analog input 2 + Analog input 2 - Shield connection: Fix the shield with EMC wire clamp.
  • Page 303 Regenerative power supply modules Wiring Wiring of control connections Digital outputs Terminal X4 Labelling Description GND digital out 24-V digital out Digital output 1 Digital output 2 Digital output 3 Digital output 4 9400SSP000X4 Terminal data Conductor cross-section Tightening torque [AWG] [Nm] [lb-in]...
  • Page 304 Regenerative power supply modules Wiring Wiring of control connections Diagnostics/keypad Terminal X6 Labelling Description Internal interface, RJ69 socket, for keypad or diagnostic adapter 9400SSP000X6 Resolver (without function) Terminal X7 Labelling Description +REF -REF +COS -COS +SIN -SIN +KTY -KTY 9400SSP000X7 System connection for synchronisation X8terminal Labelling...

  • Page 305: Communication Modules

    Regenerative power supply modules Wiring Communication modules The equipment of the device with modules depends on the device variant or on the application. A short description of the different device modules follows. More detailed information is given in the corresponding documentation. 7.6.9 Communication modules Use these modules in slot...

  • Page 306: Memory Modules

    Regenerative power supply modules Wiring Memory modules 7.6.10 Memory modules Use these modules in slot MXI1 MXI2 MSI. MM220 Equipment MM220: 1 MB flash memory ƒ System bus address switch (CAN) ƒ SSP94M1001 Fig. 7-10 Memory module with DIP switch (as of order designation E94AYM22) Baud CAN Address 9400CAN003...

  • Page 307: Safety Modules

    Regenerative power supply modules Wiring Safety modules Setting the baud rate Baud rate 10 kbit/s 20 kbit/s 50 kbit/s 125 kBit/s 250 kbit/s 500 kbit/s 800 kbit/s 1000 kbit/s Auto baud 7.6.11 Safety modules If the regenerative power supply module is used, safety functions are not available. However, the SM0 module in the MSI slot is mandatory for the operation of the regenerative power supply module.

  • Page 308: Final Works

    For operation on a mains voltage of 230 V or 500 V, first the mains voltage within the regenerative power supply module has to be set. The setting is effected in C00173 and can be carried out using a keypad or the Lenze PC software »Engineer«. For commissioning you require: An EZAEBKx00xkeypad, ƒ...

  • Page 309: Dc-Bus Operation

    DC-bus operation DC-bus operation Introduction ............8.1.1 Terminology and abbreviations used .

  • Page 310: Terminology And Abbreviations Used

    DC-bus operation Introduction Terminology and abbreviations used Introduction 8.1.1 Terminology and abbreviations used DC bus ƒ The energy store in the controller or supply module from which the controller modulates the AC voltage for the motor. The DC buses of several controllers can be networked.

  • Page 311: Comparison Single-Axis Controllers / Multi-Axis Controllers

    DC-bus operation Introduction Comparison single-axis controllers / multi-axis controllers 8.1.2 Comparison single-axis controllers / multi-axis controllers As controllers of the ”Servo Drives 9400” series, the ”Single Drive, E94AS…” are available in the power range up to 695 A (370 kW) and the ”Multi Drive, E94AM…” are available up to 32 A (15 kW).

  • Page 312: Advantages Of A Drive System

    DC-bus operation Introduction Advantages of a drive system 8.1.3 Advantages of a drive system When several controllers are operated in a DC-bus connection (DC bus), this offers the following advantages: Energy exchange between controllers in generator-mode (braking) and motor-mode ƒ operation.

  • Page 313: General Information On The Accessories

    DC-bus operation Introduction General information on the accessories 8.1.4 General information on the accessories Fuses in the DC bus For device protection, multi-axis controllers up to 11 kW are equipped with a fuse in the installation backplane. The fuse is only integrated into the current path if the busbar system (X109) is used.

  • Page 314: Conditions For Trouble-Free Dc-Bus Operation

    Several AC mains feeding points are only permitted in drive systems with two single-axis controllers of the same power category with inverse operation in motor and generator mode. Your Lenze representative will be pleased to inform you about further possible supply concepts.

  • Page 315: Dc-Bus Variants

    DC-bus operation DC-bus variants Supply from a supply module DC-bus variants 8.3.1 Supply from a supply module A DC supply module with direct AC mains connection supplies energy into the DC bus of several controllers. The DC supply module is equipped with an integrated brake chopper to which you can connect a brake resistor.

  • Page 316: Supply From Controllers

    DC-bus operation DC-bus variants Supply from controllers 8.3.2 Supply from controllers A single-axis controller with direct AC mains connection supplies energy into the DC bus of other controllers. The single-axis controller is equipped with an integrated brake chopper to which you can connect a brake resistor. Possible combinations Components to be used Components not to be used...

  • Page 317: Rated Data

    DC-bus operation Rated data General data Rated data 8.4.1 General data The total current of the nominal input currents I to be provided by the power supply module or one or several single-axis controllers must be determined. The DC cables must be dimensioned in accordance with the total current.
  • Page 318 DC-bus operation Rated data General data Additional data Input current Input current DC-bus DC-bus Charging Charging charging capacity capacity resistor resistor at U permissible at I [μF] [Ω] 400 V 500 V Type Type Type Single Drives E94ASxE0024 20.4 E94ASxE0034 20.4 E94ASxE0044 49.0...

  • Page 319: Dc-Supply Power

    DC-bus operation Rated data DC-supply power 8.4.2 DC-supply power The parameters relevant for the selection of a supply unit with a suitable supply power (even in the overload range) are listed in the below table: Rated AC voltage Cycle 1 Cycle for the second-range Cycle 2 Cycle for the minute-range...
  • Page 320 DC-bus operation Rated data DC-supply power 230 V Supply power U = 230 V Cycle 1 Cycle 2 · t · t · t · t DC 100% Type [kW] [kW] · [s] [kW] · [s] [kW] · [s] [kW] · [s] Supply modules (+ filter) E94APNE0104 8.4 ·...
  • Page 321 DC-bus operation Rated data DC-supply power 400 V Power supply U = 400 V Cycle 1 Cycle 2 · t · t · t · t DC 100% Type [kW] [kW] · [s] [kW] · [s] [kW] · [s] [kW] · [s] Supply modules (+ filter) E94APNE0104 14.4 ·...
  • Page 322 DC-bus operation Rated data DC-supply power 500 V Power supply U = 500 V Cycle 1 Cycle 2 · t · t · t · t DC 100% Type [kW] [kW] · [s] [kW] · [s] [kW] · [s] [kW] · [s] Supply modules (+ filter) E94APNE0104 18.0 ·...

  • Page 323: Dc-Power Requirements

    DC-bus operation Rated data DC-power requirements 8.4.3 DC-power requirements Use the below tables to determine the power requirements of the devices used in the DC bus and the device-dependent power loss for the rated mains voltage U Power requirements P [W] with rated current Type = 230 V...
  • Page 324 DC-bus operation Rated data DC-power requirements Power loss P Type = 230 V = 400 V = 500 V when controller is inhibited Multi Drives E94AMxE0024 E94AMxE0034 E94AMxE0044 E94AMxE0074 E94AMxE0094 E94AMxE0134 E94AMxE0174 E94AMxE0244 E94AMxE0324 Single Drives E94ASxE0024 E94ASxE0034 E94ASxE0044 E94ASxE0074 E94ASxE0134 E94ASxE0174 E94ASxE0244...

  • Page 325: Dc Fuses

    DC-bus operation Rated data DC fuses 8.4.4 DC fuses When using the busbar system (X109/X110), fuse the busbar system in the installation backplane to protect the DC-bus connection. The DC-bus connection is protected against damage through a DC earth fault or short circuit in a device. Controller (with installation backplane)/DC fuse assignment Rated value Type...
  • Page 326 DC-bus operation Rated data DC fuses Fuse the individual +UG/-UG cables to protect the DC-bus connection. The DC-bus connection is protected against damage through a DC earth fault or short circuit in a device. Controller/DC fuse assignment Rated value Type Size Number per (SIBA)
  • Page 327 DC-bus operation Rated data DC fuses Fuse holder Fuse size 2-pole Single-pole 14 x 51 EFH20005 EFH10005 22 x 58 EFH20007 EFH10004 NH1, NH2 Use standard fuse holders Tab. 8-8 If fuses have tripped in case of an error, fuses connected upstream of other devices may have been damaged before.
  • Page 328 8.5.1 General information The Drive Solution Designer (DSD) PC software helps you to dimension your drive network. For expert advice, you may also contact your Lenze sales representative when dimensioning your application. Time/performance diagram For determining the performance of your drive network, create a time/performance diagram for all axes for a complete machine cycle.
  • Page 329 DC-bus operation Basic dimensioning Power distribution of controllers Use the time/performance diagram to optimise the DC-bus performance of all axes for a complete machine cycle. Utilisation factor Please consider the utilisation factors when determining P . Reduce the power DCtotal requirements if the rated power is not fully used.
  • Page 330 DC-bus operation Basic dimensioning Motor efficiency 8.5.3 Motor efficiency For determining the power requirements, you have to consider the shaft power P shaft the motor efficiency. The motor efficiency can be found under the motor data. 8.5.4 Power loss of devices When determining the power requirements, the power loss of the devices must be considered (...
  • Page 331 DC-bus operation Basic dimensioning Cable protection 8.5.7 Cable protection In case of interferences, the cables have to be adequately protected (8.4.4). Please consider the following when dimensioning the DC bus for a plant or machine: Mains fuses can be used to protect the DC cables if the wiring is designed for 122 % ƒ...
  • Page 332 DC-bus operation Basic dimensioning Filters RFI filter DC power supply module Type Device size Type Device size E94AZRP0084 E94APNE0104 E94AZRP0294 E94APNE0364 E94AZRP0824 E94APNE1004 E94AZRP2004 E94APNE2454 The RFI filters are designed for the following conditions: 6 interconnected devices, ƒ each with a 10 m motor cable, ƒ...
  • Page 333 Compliance of EMC class C2 may also be interfered with by other factors: Distribution of axis modules over several control cabinets ƒ No use of Lenze system cables or cables with the same specifications ƒ Poor connection of motor cable shields ƒ...
  • Page 334 DC-bus operation Basic dimensioning Cables With different motor cable lengths, per axis at least 25 % of the longest cable must be considered when calculating the total motor cable length. Example: 1 Motor cable length l Axis Actual min. 25 % of the longest cable To be considered value 0.25 * 20 = 5...
  • Page 335 DC-bus operation Braking operation in a drive system Basic considerations Braking operation in a drive system 8.6.1 Basic considerations If the regenerative power of a drive exceeds the storage capacity of the DC bus, the excessive energy must be consumed or dissipated. Target of the DC bus is to use the excessive energy for other axes.
  • Page 336 DC-bus operation Application examples Example 1 Application examples 8.7.1 Example 1 - supply module with multi-axis controllers Assumptions: 400 V, 3 AC/PE ƒ 7 axes in 2 power categories ƒ no particular dynamic performance requirements ƒ The following motors (Mx) are selected: Motor type Rated power Efficiency...
  • Page 337 DC-bus operation Application examples Example 2 8.7.2 Example 2 - single-axis controller with multi axes Assumptions: 400 V, 3 AC/PE ƒ 4 axes in 3 power categories ƒ no particular dynamic performance requirements ƒ The following motors (Mx) are selected: Motor type Rated power Efficiency...
  • Page 338 DC-bus operation Application examples Example 2  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...

  • Page 339: Accessories For Diagnostics

    Accessories (overview) Accessories (overview)  Note! You can find additional information on the accessories in the catalogue to this product series. Overview ............9.1.1 System overview .

  • Page 340: Filters

    Accessories (overview) 9.10 Filters ............. . 9.10.1 Mains filters for single-axis controllers .
  • Page 341 Accessories (overview) Overview System overview Overview 9.1.1 System overview The following figure shows the most important components for the implementation of a drive system with the Servo Drives 9400 product range. On the way from the mains connection to the motor, you can see the basic principle of a drive system on the left path.
  • Page 342 Accessories (overview) Overview System overview > < SSP94SYS01 Mains voltage 3/PE AC 180 ... 550 V ±0 % or 3/PE AC 380 ... 550 V ±0 %  (depending on the device size/device power) Mains fusing (not contained in the delivery programme) ...
  • Page 343 Accessories (overview) Overview Assignment of accessories 9.1.2 Assignment of accessories With the accessories available, the standard devices of the controllers of the Servo Drives 9400 series are directly equipped with functions, interfaces, etc. required for specific drive solutions. The following overview shows the accessories assigned to the controllers and power supply modules.
  • Page 344 Accessories (overview) Overview Assignment of accessories Accessories Single Drive Multi Power supply Drive modules modules Field Device size Designation 1 ... 3 6 ... 7 8S ... 10 1 ... 3 1 & 3 4 & 5 1 & 3 Page Page Page...
  • Page 345 Accessories (overview) Type-specific accessories Type-specific accessories Accessories for L-force 9400: Device modules - for different functional areas ƒ Communication – Ethernet ( 349) Ethernet E94AYCEN Ethernet POWERLINK master E94AYCEP Ethernet POWERLINK slave E94AYCEC EtherCAT E94AYCET ETHERNET Powerlink hub – DeviceNet E94AYCDN –...
  • Page 346 Accessories (overview) Communication modules Communication modules Mounting E94YCXX001G Dismounting E94AYCXX001H  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 347 Accessories (overview) Communication modules Safety instructions  Danger! Inappropriate handling of the communication module and the standard device can cause serious personal injury and material damage. Observe the safety instructions and residual hazards described in the documentation for the standard device. ...
  • Page 348 Accessories (overview) Communication modules Possible device module combinations 9.3.1 Possible device module combinations Communication and extension modules can be used to adapt the Servo Drives 9400 to the machine requirements. For this, the HighLine version is equipped with module slots MXI1 and MXI2.
  • Page 349 Accessories (overview) Communication modules Ethernet interface 9.3.2 Ethernet interface 9.3.2.1 Ethernet For detailed information, please see the Ethernet communication manual. Quick introduction: Type designation: E94AYCEN Identification Type HW Ver. MAC ID E94YCEN008 Type code Product series Device generation Module identification: extension module Module type: communication module Ethernet Hardware version...
  • Page 350 Accessories (overview) Communication modules Ethernet interface Scope of supply E94YCEN001A Connections Pos. Description Ethernet connections X215 Design: RJ45 socket to IEC 60603-7 X216 Displays Pos. Colour Condition Description green The communication module is supplied with voltage. The communication module is not accepted by the standard device (see notes provided in the instructions for the standard device).
  • Page 351 Accessories (overview) Communication modules Ethernet interface Ethernet connection RJ45 socket Signal Tx + Tx - Rx + Rx - E94AYCXX004C  Note! Plug/remove the Ethernet cable plug vertically into/from the socket to make sure that the RJ45 socket will not be damaged. ...
  • Page 352 Accessories (overview) Communication modules Ethernet interface 9.3.2.2 Ethernet POWERLINK Ethernet Powerlink For detailed information, please see the Ethernet communication manual. Quick introduction: Type designation: E94AYCEP Identification E94YCET005 0.50 Product series Version Module identification: extension module Module type: communication module ETHERNET Powerlink Hardware version Software version ...
  • Page 353 Accessories (overview) Communication modules Ethernet interface Scope of supply E94YCEP001A Connections Pos. Description X210 Connection to the external supply of the communication module Design: plug connector with screw connection, 2-pole Connection for ETHERNET Powerlink X211 Design: RJ45 socket in accordance with IEC 60603-7, with integrated LEDs X212 ...
  • Page 354 Accessories (overview) Communication modules Ethernet interface Displays Pos. Colour Condition Description Green Blinking Communication module is supplied with voltage, but has no connection to the standard device (standard device is either switched off, in the initialisation phase, or not available). Communication module is supplied with voltage and has a connection to the standard device.
  • Page 355 1 … 100 with E94AYCEP as master 1 … 239 with another master  Note! The Lenze setting of all switches is OFF. Observe the information on how to set the node address in the ETHERNET Powerlink Communication Manual. External voltage supply Supply the communication module via the connection X210 by means of a separate supply voltage.
  • Page 356 Accessories (overview) Communication modules Ethernet interface Screw terminal data Area Values Electrical connection Plug connector with screw connection Possible connections rigid: 1.5 mm (AWG 16) flexible: without wire end ferrule 1.5 mm (AWG 16) with wire end ferrule, without plastic sleeve 1.5 mm (AWG 16) with wire end ferrule, with plastic sleeve...
  • Page 357 Accessories (overview) Communication modules Ethernet interface Ethernet connection RJ45 socket Signal Tx + Tx - Rx + Rx - E94AYCXX004C  Note! Plug/remove the Ethernet cable plug vertically into/from the socket to make sure that the RJ45 socket will not be damaged. ...
  • Page 358 Accessories (overview) Communication modules Ethernet interface 9.3.2.3 Ethernet POWERLINK slave Identification E94YCET005 Product series Version Module identification: extension module Module type: communication module ETHERNET Powerlink (CN) Hardware version Software version Scope of supply E94YCEC001A  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 359 Accessories (overview) Communication modules Ethernet interface Connections Pos. Description X250 Connection to the external supply of the communication module Design: plug connector with screw connection, 2-pole Connection for ETHERNET Powerlink X251 Design: RJ45 socket in accordance with IEC 60603-7, with integrated LEDs X252 Displays Pos.
  • Page 360 1 … 100 with E94AYCEP as master 1 … 239 with another master  Note! The Lenze setting of all switches is OFF. Observe the information on how to set the node address in the ETHERNET Powerlink Communication Manual. External voltage supply Supply the communication module via the connection X210 by means of a separate supply voltage.
  • Page 361 Accessories (overview) Communication modules Ethernet interface Screw terminal data Area Values Electrical connection Plug connector with screw connection Possible connections rigid: 1.5 mm (AWG 16) flexible: without wire end ferrule 1.5 mm (AWG 16) with wire end ferrule, without plastic sleeve 1.5 mm (AWG 16) with wire end ferrule, with plastic sleeve...
  • Page 362 Accessories (overview) Communication modules Ethernet interface 9.3.2.4 EtherCAT Identification E94AYCET005 02.00 Product range Version Module ID: extension module Module type: communication module EtherCAT Hardware version Software version Scope of supply E94AYCET001B  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 363 Accessories (overview) Communication modules Ethernet interface Connections Pos. Description X245 Connection for the external supply of the communication module Design: Plug connector with spring connection, 2-pole X246 EtherCAT input (IN) Design: RJ45 socket according to IEC 60603-7 X247 EtherCAT output (OUT) Design: RJ45 socket according to IEC 60603-7 Displays Pos.
  • Page 364 Accessories (overview) Communication modules Ethernet interface External voltage supply  Note! Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800-5-1 (”SELV”/”PELV”) in the case of external voltage supply and larger distances between the control cabinets. The external voltage supply of the communication module is required if EtherCAT communication is to remain intact in case the supply of the standard device fails.
  • Page 365 Accessories (overview) Communication modules Ethernet interface EtherCAT connection E94AYCET004C Signal Tx + Tx - Rx + Rx -  Note! Plug/remove the Ethernet cable plug vertically into/from the socket to make sure that the RJ45 socket will not be damaged. ...
  • Page 366 Accessories (overview) Communication modules Ethernet interface 9.3.2.5 Ethernet POWERLINK hub Identification E94ZCEH002 Product series Generation Accessories External accessories ETHERNET Powerlink hub Hardware version Scope of supply E94AZCEH001A Pos. Description ETHERNET Powerlink hub Mounting Instructions  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 367 Accessories (overview) Communication modules Ethernet interface Connections Pos. Connection Description Ethernet RJ45 socket to EN 50173 A2 ... A8 DC voltage supply Plug connector with spring connection, 4-pole M3 thread  Use the uplink port A1 to cascade the hubs: E94AZCEH003 The hubs can be connected using a patch or a crossover cable.
  • Page 368 Accessories (overview) Communication modules Ethernet interface External voltage supply E94AZCEH001C  Stop! The double plug connector terminals are used to conduct the voltage supply. The total current resulting from the series connection of several devices must not exceed I = 10 A per terminal. max.
  • Page 369 Accessories (overview) Communication modules Ethernet interface Use of pluggable terminal strips  Stop! To avoid damage to pluggable terminal strips and contacts: Wire pluggable terminal strips prior to connection! Use of the pluggable terminal strip with spring connection E94YCEH007B Ethernet connection E94ZCEH004 Pin assignment for port 1 (connection A1) Pin assignment for ports 2 - 8...
  • Page 370 Accessories (overview) Communication modules Ethernet interface Mounting E94AZCEH001B Dimensions E94YCEH006 114 mm 102 mm 44 mm  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 371 Accessories (overview) Communication modules DeviceNet 9.3.3 DeviceNet For detailed information, please see the DeviceNet communication manual. Quick introduction: Type designation: E94AYCDN Identification E94YCDN005 1.00 Product range Device generation Module identification: extension module Module type: Communication module DeviceNet Hardware version Software version ...
  • Page 372 Accessories (overview) Communication modules DeviceNet Scope of supply E894YCDN001B Connections X225 Connection to DeviceNet with external voltage supply of the communication module Design: Plug connector with screw connection, 5-pole  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 373 Accessories (overview) Communication modules DeviceNet Displays Pos. Colour / status Description green is on The communication module is supplied with voltage and has a connection to the basic device. green is blinking The communication module is supplied with voltage but is not connected to the standard device (standard device is switched off, being initialised, or not available).
  • Page 374 The station address results from the sum of the binary valencies of the switches 1 ... 32. Example: station address 44  switches 32, 8, 4 = ON (32 + 8 + 4 = 44) The Lenze setting of all switches is OFF. No function  Note! Please observe the information about the setting of the DIP switches given in the ”Commissioning”...
  • Page 375 Accessories (overview) Communication modules DeviceNet Terminal data E94YCDN001C The bus of the communication module is connected via the 5-pole plug connector with double screw connection (X225). Designation Cable colour Description External voltage supply U = 24 V DC = 170 mA CAN_H white Data line / input for bus terminating resistor (120 Ω)
  • Page 376 Accessories (overview) Communication modules PROFIBUS 9.3.4 PROFIBUS For detailed information, please see the Ethernet communication manual. Quick introduction: Type designation: E94AYCPM Identification E94YCPM005 01.00 Product series Version Module identification: extension module Module type: communication module PROFIBUS Hardware version Software version ...
  • Page 377 Accessories (overview) Communication modules PROFIBUS Scope of supply E94YCPM001A Connections Pos. Description X200 External supply of the communication module Design: Plug connector with screw connection, 2-pole X201 Connection for PROFIBUS Design: Sub-D socket, 9-pole Displays Pos. Colour Condition Description Green Communication module is supplied with voltage and connected to the standard device.
  • Page 378 Switch 2133: establishing compatibility with the communication module EMF2133IB  Note! The Lenze setting of all switches is OFF. Please observe the information provided in the PROFIBUS Communication Manual about the setting of the station address and the EMF2133IB compatibility.
  • Page 379 Accessories (overview) Communication modules PROFIBUS External voltage supply  Note! Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800-5-1 (”SELV”/”PELV”) in the case of external voltage supply and larger distances between the control cabinets. The external voltage supply of the communication module is required if communication via the bus system is to continue in the event of a power supply failure of the standard device.
  • Page 380 Accessories (overview) Communication modules PROFIBUS Wiring of the PROFIBUS  Observe the notes and wiring regulations given in the documentation for the control system. Install a bus terminating resistor only at the first and last physical bus station. ƒ – The bus terminating resistor is integrated into the bus connector and can be activated via a switch.
  • Page 381 Accessories (overview) Communication modules PROFIBUS Specification of the transmission cable Please follow the specifications of the PROFIBUS user organisation (PNO) for signal cables: Area Values Specific resistance 135 ... 165 Ω/km, (f = 3 ... 20 MHz) Capacitance per unit length ≤...
  • Page 382 Accessories (overview) Communication modules PROFINET 9.3.5 PROFINET Identification E94YCET005 1.20 Product series Version Module identification: extension module Module type: communication module PROFINET Hardware version Software version Scope of supply E94YCER001B  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 383 Accessories (overview) Communication modules PROFINET Connections Pos. Description X240 Connection for the external supply of the communication module Design: Plug connector with spring connection, 2-pole X241 PROFINET connections Design: RJ45 socket according to IEC 60603-7 X242 Displays Pos. Colour Condition Description Green Blinking...
  • Page 384 Accessories (overview) Communication modules PROFINET External voltage supply  Note! Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800-5-1 (”SELV”/”PELV”) in the case of external voltage supply and larger distances between the control cabinets. The external voltage supply of the communication module is required if PROFINET communication is to remain intact in case the supply of the standard device fails.
  • Page 385 Accessories (overview) Communication modules PROFINET Ethernet connection E94AYCET004C Signal Tx + Tx - Rx + Rx -  Note! Plug/remove the Ethernet cable plug vertically into/from the socket to make sure that the RJ45 socket will not be damaged.  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 386 Accessories (overview) Communication modules CAN port 9.3.6 CAN port CANopen For detailed information, please see the CAN communication manual. Quick introduction: Type designation: E94AYCCA Identification E94YCCA002 Product series Device generation Module identification: extension module Module type: communication module CANopen Hardware version ...
  • Page 387 Accessories (overview) Communication modules CAN port Scope of supply E94YCCA001B Connections Pos. Description X220 Connection for CAN Design: Sub-D plug connector, 9-pin Displays Pos. Colour Status Description Green Communication module is supplied with voltage. The communication module is not accepted by the basic device (see notes in the Instructions for the basic device) see table ...
  • Page 388 Accessories (overview) Communication modules CAN port Assignment of the Sub-D plug connector Connection of the CAN to the 9-pin Sub-D plug connector, pos. ”X220”: View Designation Explanation CAN_L Signal core CAN CAN_GND Ground CAN CAN_H Signal core CAN Housing CAN_Shield Shield (connected to the housing) Specification of the transmission cable We recommend the use of CAN cables in accordance with ISO 11898-2:...
  • Page 389 Accessories (overview) Communication modules CAN port Signalling Status display (LED) Explanation Connection status to the bus with the following signalling: No connection to the master green CANopen status (” ”) CANopen fault (” ”) Constant red : bus off Flickering Automatic detection of the baud rate is active Green blinking every 0.2 s : pre-operational,...
  • Page 390 Accessories (overview) Function modules Function modules Mounting E94YCXX001G Dismounting E94AYCXX001H  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 391 Accessories (overview) Function modules Safety instructions  Danger! Improper use of the module and the standard device may cause serious injury and property damage. Observe the chapters ”Safety instructions” and ”Residual hazards” contained in the instructions for the standard device. ...
  • Page 392 Accessories (overview) Function modules Digital frequency 9.4.1 Digital frequency Identification Type  ‚ ƒ „ E94YCEI003C E94AYXX001 Product series Device generation Module identification: extension module Module type: feedback module Design LF = master frequency Hardware version Application range This module may be used in conjunction with basic devices of the 9400 product series as of nameplate designation Type E94AxxExxxx...
  • Page 393 Accessories (overview) Function modules Digital frequency Scope of supply E94AYFLF004 Elements on the front Pos. Description Input for digital frequency, 9-pole Sub-D plug Output for digital frequency, 9-pole Sub-D socket Displays Pos. Colour Condition Description Green The module is supplied with voltage. The module is not accepted by the standard device (see notes given in the documentation for the standard device).
  • Page 394 ƒ Voltage supply +5 V for encoder ƒ Sensor lead (sense) at regulated voltage supply (Lenze setting) ƒ – max. control range of the voltage drop on the cable: 4 V (corresponds to 5 ... 9 V output voltage on X9/4) Digital input signal (only with regard to unused or external voltage supply) ƒ...
  • Page 395 (e. g. for purposes of simulation). Use system cables not connecting pin 4 for this applications only.  Tip! We recommend the use of Lenze system cables. For this purpose, please read the documentation for the basic device. Designation Explanation...
  • Page 396 Accessories (overview) Memory modules Memory modules Use these modules in slot MXI1 MXI2 MSI. Safety instructions  Stop! The  symbol visible at the front indicates the presence of electronic components which can be damaged or destroyed by electrostatic discharge. Take appropriate measures to protect these components before touching the module! ...
  • Page 397 Accessories (overview) Memory modules Dismounting E94AYCXX001H SSP94M1001 Fig. 9-1 Memory module with DIP switch (as of order designation E94AYM22) Baud CAN Address 9400CAN003 Fig. 9-2 Arrangement and labelling of the DIP switches For the DIP switches that are placed at the front the node address (labelling ”1”...
  • Page 398 Accessories (overview) Memory modules Setting the baud rate Baud rate 10 kbit/s 20 kbit/s 50 kbit/s 125 kBit/s 250 kbit/s 500 kbit/s 800 kbit/s 1000 kbit/s Auto baud  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 399 Accessories (overview) Memory modules E94AYM22 (MM220) memory modules as of version VA ƒ Scope of supply Pos. Description MM220 memory module with front panel DIP switch (position ”A”) for setting the address and baud rate, order designation E94AYM22 Mounting Instructions Identification Type HW Ver.
  • Page 400 Accessories (overview) Memory modules E94AYM33 (MM330) memory modules as of version VA ƒ Scope of supply Pos. Description MM330 memory module with front panel DIP switch (position ”A”) for setting the address and baud rate, order designation: E94AYM33 Mounting Instructions Identification Type HW Ver.
  • Page 401 Accessories (overview) Memory modules E94AYM34 (MM340) memory modules as of version VA ƒ Scope of supply Pos. Description MM340 memory module with front panel DIP switch (position ”A”) for setting the address and baud rate, order designation: E94AYM34 Mounting Instructions Identification Type HW Ver.
  • Page 402 Accessories (overview) Memory modules E94AYM43 (MM430) memory modules as of version VA ƒ Scope of supply Pos. Description MM430 memory module with front panel DIP switch (position ”A”) for setting the address and baud rate, order designation: E94AYM43 Mounting Instructions Identification Type HW Ver.
  • Page 403 Accessories (overview) Safety modules Safety modules Identification Type  ‚ ƒ „ E94YCEI003C E94AYXX001 Product series Version Module identification: Device module Module type: Safety module Design A = SM0 B = SM100 E = SM301 Hardware version Software version (SM301 only) Serial number ...
  • Page 404 Accessories (overview) Safety modules Mounting E94AYAX001 Dismounting E94AYCXX001H  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 405 Accessories (overview) Safety modules Safety instructions  Danger! Improper use of the module and the standard device may cause serious injury and property damage. Observe the chapters ”Safety instructions” and ”Residual hazards” contained in the instructions for the standard device. ...
  • Page 406 Accessories (overview) Safety modules 9.6.1 SSP94SM011 Scope of supply Pos. Description SM0 safety module, type E94AYAA Mounting Instructions Elements on the front Pos. Description There are no elements. Technical data Function There are no safety functions available. ƒ This module is required to operate the controller without safetyfunctions. ƒ...
  • Page 407 Accessories (overview) Safety modules SM100 9.6.2 SM100 SSP94SM112 Scope of supply Pos. Description SM100 safety module, type E94AYAB Mounting Instructions Elements on the front Pos. Description Pluggable terminal strip for input and output signals Displays Pos. Colour Condition Description Controller enabled Yellow Non-safe display ”Safe pulse inhibit”...
  • Page 408 Accessories (overview) Safety modules SM100 Safety instructions  Danger! If the request for the safety function is cancelled, the drive will restart automatically. You must provide external measures which ensure that the drive only restarts after a confirmation (EN 60204). ...
  • Page 409 Accessories (overview) Safety modules SM100 Technical data Function Safe torque off ƒ (previously: safe standstill, protection against unexpected start-up) Rated data input (sensor) Type Voltage U Current I E94AYAB - SM100 Rated data output (feedback) Type Voltage U Current I E94AYAB - SM100 Block diagram...
  • Page 410 Accessories (overview) Safety modules SM100 Connection data Marking Description Electrical data Input first shutdown path SIA: I = 160 mA GND potential for SIA/SIB LOW: -3 ... 5 V, HIGH: 15 ... 30 V, Input second shutdown path SIB: I = 28 mA Supply through safely separated power supply unit...
  • Page 411 Accessories (overview) Safety modules SM301 9.6.3 SM301 SSP94SM321 Scope of supply Pos. Description SM301 safety module, type E94AYAE Mounting Instructions Elements on the front Pos. Description Safety address switch (in the left part of the housing)  Module switch for parameter set adoption from the memory module X82.1 X82.2 Plug-in terminal strips for input and output signals...
  • Page 412 Accessories (overview) Safety modules SM301 Displays Pos. Colour State Description Drive-based safety has initialised without a fault. Drive-based safety has initialised without a fault. Internal Blinking communication to the standard device is not possible. Green Drive-based safety is in service status. Flashing (Module State) For exiting, parameterise the drive-based safety.
  • Page 413 Accessories (overview) Safety modules SM301 Safety instructions  Danger! When the request for the safety function is deactivated, the drive can restart automatically. The behaviour can be set via the parameter ”Restart behaviour” (C15300/1/2). In the case of an automatic restart, you must provide external measures which ensure that the drive only restarts after an acknowledgement (EN 60204).
  • Page 414 Accessories (overview) Safety modules SM301 Technical data The module and the safe output must be supplied with 24 V from safely separated power supply units. To maintain electrical isolations, separate voltage supplies are required. Detailed features of the 24-V supply Terminal Specification [Unit]...
  • Page 415 Accessories (overview) Safety modules SM301 Addressing The safety address serves to clearly assign the safety modules of the SM301 type in systems with several drives. The address ”0” is not permissible. Address switch The safety address can be set in the left part of the housing by means of the DIP switch . For setting the switch, use an appropriately small tool, e.
  • Page 416 Accessories (overview) Safety modules SM301 Block diagram SM301 E94AYAE X82.1 X82.2 24 V ext.  ‚ X82.3 X82.4 SSP94SM360 Fig. 9-3 Wiring example E94AYAE SM301 safety module passive sensor with channel A and B higher-level safety control (active sensor) lightgrid (active sensor) 24 V ext.
  • Page 417 Accessories (overview) Safety modules SM301 Connection data  Note! Provide for a sufficient strain relief, so that the terminals are not pulled from the plug connectors, in particular when you use rigid cables. Cable cross-sections and tightening torques Type [Nm] [lb-in] Wire end ferrule, 0.25 ...
  • Page 418 Accessories (overview) Safety modules SM301 X82.4 Labelling Description GND clock output GND SD-In4 Sensor input SD-In4, channel B Sensor input SD-In4, channel A GND clock output GND SD-In3 Sensor input SD-In3, channel B Sensor input SD-In3, channel A Restart acknowledgement input (”Acknowledge In Stop”, 1-channel, bridged to X82.3/AIS) ...
  • Page 419 Accessories (overview) Motor holding brake control modules Motor holding brake control modules The motor brake control modules differ in the following features: Rated voltage ƒ Device size assignment ƒ Mounting ƒ The table shows the module/controller assignments according to the features listed. Axis module Rated voltage of motor holding brake (control module) Type...
  • Page 420 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 9.7.1 Motor holding brake control module E94AZHX0051 Identification E94AZH002 Type code Product series Device generation Accessories Motor brake control type Rated current 005 = 2.5 A Voltage class 1 = 24 V Scope of supply E94AZH001...
  • Page 421 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 Elements of the motor brake control Pos. Description Nameplate  Connection of the installation backplane  X107 Connection of supply and brake Standards Conformity Low-Voltage Directive Approvals UL (only for use with E94 series) UL508, Industrial Control Equipment, Underwriter Laboratories (File No.
  • Page 422 – Operation with unshielded brake cables can destroy the motor brake control. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). When using a permanent magnet holding brake, ensure the correct polarity ƒ...
  • Page 423 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051  Note! The supply status can be reported to the standard device via the error channel. For more information, please see the software manual or the online help (see description of C02609/8).
  • Page 424 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 Installation steps E94AZH003 3. Insert the motor brake control into the terminal  of the installation backplane. 4. Ensure that both clips  snap in the slots  of the motor brake control. Cable lengths = 28 V DC 1 mm...
  • Page 425 Electrical isolation / protection against accidental contact 9400 controller Control card 24 V Double insulation Motor brake control 3~ motor Brake 24 V Basic insulation in the Lenze system cable  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 426 Terminal data Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) - (Lenze: BN) E94AZHX0051: 24 V DC, max. 2.5 A Observe correct polarity! + / - Supply voltage for the motor holding brake (18 ... 30 V DC)
  • Page 427 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 Connection plan E94APxE E94AxxE E94AxxE 24 V DC E94AZHxxxxx E94AZHxxxxx " " £ 1.5 mm² " " E94AZH005 Secondary cable protection. Observe the standards of the cable protection when selecting the fuse! Use twin wire end ferrules.
  • Page 428 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 E94APxE E94AxxE E94AxxE 24 V DC E94AZHxxxxx E94AZHxxxxx " " " " £ 2.5 mm² E94AZH006 Secondary cable protection. Observe the standards of the cable protection when selecting the fuse! HF shield termination through large-surface PE connection ...
  • Page 429 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 9.7.2 Motor holding brake control module E94AZHY0101 Identification E94AZHY002 Type code Product series Version Accessories Motor brake control type Rated current 002 = 0.75 A 010 = 5.0 A Voltage class 1 = 24 V DC 5 = 205 V DC...
  • Page 430 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 Standards Conformity and approval Conformity 2006/95/EC Low-Voltage Directive Approval UL 508C Industrial Control Equipment Recognised (file no. E132659) for USA Protection of persons and equipment Enclosure EN 60529 IP00 Protective measures Against short circuit...
  • Page 431 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 Rated data Voltage Frequency Current [A] Number of phases [Hz] max. +45 °C max. +55 °C E94AZHY0101 0 (DC) 0.3 ... 5 0.3 ... 5 Temperature in the control cabinet Voltage Frequency Current [A]...
  • Page 432 – Operation with unshielded brake cables can destroy the motor brake control. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). When using a permanent magnet holding brake, ensure the correct polarity ƒ...
  • Page 433 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 Monitoring functions Motor brake control module Brake status Module-internal monitoring No monitoring Supply voltage Brake is not controlled Supply voltage of brake (brake is applied) – not available –...
  • Page 434 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 Installation steps E94AZHY003 1. Plug the motor brake control module onto the terminals  of the standard device. – Ensure that both clips  snap into the slots  of the standard device! 2.
  • Page 435 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 Cable lengths 2.5 mm (AWG 12) = 24 V DC 1.5 mm (AWG 14) 1 mm (AWG 16) 0.75 mm (AWG 18) 0.5 mm (AWG 20) E94AZHY004 Maximum brake cable length in [m] Brake current in [A] Supply voltage of the motor brake control...
  • Page 436 24 V Double insulation Motor brake control 3~ motor Brake 24 V Basic insulation in the Lenze system cable Terminal data Terminal X107 Labelling Description Connection of the motor holding brake + (Lenze: WH) - (Lenze: BN) E94AZHx0101: 24 V DC, max. 5.0 A Observe correct polarity! Supply voltage for the motor holding brake (18 ...
  • Page 437 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 Connection plan E94APxE E94AxxE E94AxxE 24 V DC E94AZHxxxxx E94AZHxxxxx " " £ 1.5 mm² " " E94AZH005 Secondary cable protection. Observe the standards of the cable protection when selecting the fuse! Use twin wire end ferrules.
  • Page 438 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 E94APxE E94AxxE E94AxxE 24 V DC E94AZHxxxxx E94AZHxxxxx " " " " £ 2.5 mm² E94AZH006 Secondary cable protection. Observe the standards of the cable protection when selecting the fuse! HF shield termination through large-surface PE connection ...
  • Page 439 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 9.7.3 Motor holding brake control module E94AZHN0025 Identification E94AZHN0025_003i Type code Product series Accessories Motor brake control type Rated current 002 = 0.75 A Voltage class 5 = 205 V DC 6 = 180 V DC Scope of supply E94AZHN0025_003...
  • Page 440 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 Elements of the motor brake control Pos. Description Nameplate  X117 Control connection X107 Connection of supply and brake Standards Conformity and approval Conformity 2006/95/EC Low-Voltage Directive Approval UL 508C Industrial Control Equipment Recognised...
  • Page 441 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 Environmental conditions Climate Storage IEC/EN 60721-3-1 1K3 (-25 ... +60 °C) Transport IEC/EN 60721-3-2 2K3 (-25 ... +70 °C) Operation IEC/EN 60721-3-3 3K3 (-10 ... +55 °C) Current derating at +45 ...
  • Page 442 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 Permissible operating frequencies Recommended brake Power Coil: Voltage DC 205 V Permissible operating frequency Type P [W] L [H] I [A] (20 °C) [1/min] BFK457-06E 0.10 BFK458-06E BFK457-08E 0.12 BFK458-08E...
  • Page 443 ƒ – An operation with unshielded brake cables can destroy the motor brake control module. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). – Connect the shield to PE on both sides.
  • Page 444 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 Dimensions E94AZHN0025_005 All dimensions in millimetres. Installation steps DIN rail mounting 1. Position the motor brake control module with the DIN rail adapter  at the bottom of the DIN rail.
  • Page 445 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 Connection plan E94AxxExxx4 DI GI DO 24V GND X117 E94AZHN0025 BD1 BD2 L2/N X107 " ≤ 2.5 mm² " E94AZH017 Cable protection of the motor holding brake Observe the cable protection standards for fuse dimensioning! E94A..
  • Page 446 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0025 9.7.4 Motor holding brake control module E94AZHY0025 Identification E94AZHY002 Type code Product series Version Accessories Motor brake control type Rated current 002 = 0.75 A 010 = 5.0 A Voltage class 1 = 24 V DC 5 = 205 V DC...
  • Page 447 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0025 Elements of the motor brake control Pos. Description Nameplate  Connection of standard device  X107 Connection of supply and brake Standards Conformity and approval Conformity 2006/95/EC Low-Voltage Directive Approval UL 508C...
  • Page 448 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0025 Rated data Voltage Frequency Current [A] Number of phases [Hz] max. +45 °C max. +55 °C E94AZHY0025 230/290 50/60 0.75/0.75 0.54/0.54 Temperature in the control cabinet Voltage Frequency Current [A] Number of...
  • Page 449 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0025 Permissible operating frequencies Recommended brake Power Coil: Voltage DC 205 V Permissible operating frequency Type P [W] L [H] I [A] (20 °C) [1/min] BFK457-06E 0.10 BFK458-06E BFK457-08E 0.12 BFK458-08E...
  • Page 450 ƒ – An operation with unshielded brake cables can destroy the motor brake control module. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). – Connect the shield to PE on both sides.
  • Page 451 2. Check that the motor brake control module is securely connected. Terminal data Terminal X107 Labelling Description Connection of the motor holding brake: + (Lenze: WH) - (Lenze: BN) E94AZHY0025: 205 V DC, max. 0.75 A Ensure correct polarity! Supply voltage of the motor holding brake L2/N...
  • Page 452 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 9.7.5 Motor holding brake control module E94AZHN0026 Identification E94AZHN0025_003i Type code Product series Accessories Motor brake control type Rated current 002 = 0.75 A Voltage class 5 = 205 V DC 6 = 180 V DC Scope of supply E94AZHN0025_003...
  • Page 453 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 Elements of the motor brake control Pos. Description Nameplate  X117 Control connection X107 Connection of supply and brake Standards Conformity and approval Conformity 2006/95/EC Low-Voltage Directive Approval UL 508C Industrial Control Equipment Recognised...
  • Page 454 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 Environmental conditions Climate Storage IEC/EN 60721-3-1 1K3 (-25 ... +60 °C) Transport IEC/EN 60721-3-2 2K3 (-25 ... +70 °C) Operation IEC/EN 60721-3-3 3K3 (-10 ... +55 °C) Site altitude 0 ...
  • Page 455 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 Permissible operating frequencies Recommended brake Power Coil: Voltage DC 180 V Permissible operating frequency Type P [W] L [H] I [A] (20 °C) [rpm] BFK457-06E 0.11 BFK458-06E BFK457-08E 0.14 BFK458-08E...
  • Page 456 ƒ – An operation with unshielded brake cables can destroy the motor brake control module. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). – Connect the shield to PE on both sides.
  • Page 457 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 Dimensions E94AZHN0025_005 All dimensions in millimetres. Installation steps DIN rail mounting 1. Position the motor brake control module with the DIN rail adapter  at the bottom of the DIN rail.
  • Page 458 Connection of the motor holding brake Terminal X107 Labelling Description Connection of the motor holding brake: + (Lenze: WH) - (Lenze: BN) E94AZHN0026: 180 V DC, max. 0.75 A Ensure correct polarity! Supply voltage of the motor holding brake SSP94A6107...
  • Page 459 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 Connection plan E94AxxExxx4 DI GI DO 24V GND X117 E94AZHN0026 BD1 BD2 L2/N X107 " ≤ 2.5 mm² " E94AZH017-B Cable protection of the motor holding brake Observe the cable protection standards for fuse dimensioning! E94A..
  • Page 460 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0026 9.7.6 Motor holding brake control module E94AZHY0026 Identification E94AZHY002 Type code Product series Version Accessories Motor brake control type Rated current 002 = 0.75 A 010 = 5.0 A Voltage class 1 = 24 V DC 5 = 205 V DC...
  • Page 461 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0026 Elements of the motor brake control Pos. Description Nameplate  Connection of standard device  X107 Connection of supply and brake Standards Conformity and approval Conformity 2006/95/EC Low-Voltage Directive Approval UL 508C...
  • Page 462 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0026 Rated data Voltage Frequency Current [A] Number of phases [Hz] max. +45 °C max. +55 °C E94AZHY0026 400/500 50/60 0.61/0.61 0.61/0.61 Temperature in the control cabinet Voltage Frequency Current [A] Number of...
  • Page 463 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0026 Permissible operating frequencies Recommended brake Power Coil: Voltage DC 180 V Permissible operating frequency Type P [W] L [H] I [A] (20 °C) [rpm] BFK457-06E 0.11 BFK458-06E BFK457-08E 0.14 BFK458-08E...
  • Page 464 ƒ – An operation with unshielded brake cables can destroy the motor brake control module. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). – Connect the shield to PE on both sides.
  • Page 465 2. Check that the motor brake control module is securely connected. Terminal data Terminal X107 Labelling Description Connection of the motor holding brake: + (Lenze: WH) - (Lenze: BN) E94AZHY0026: 180 V DC, max. 0.61 A Ensure correct polarity! Supply voltage of the motor holding brake L2/N...
  • Page 466 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0026 Connection plan E94APNExxx4 E94AMxExxx4 E94ASxExxx4 E94AZHY0026 E94AZHY0026 X107 X107 L2/N L2/N L1 " " " " ≤ 2.5 mm² E94AZH016-2 Observe the cable protection standards for fuse dimensioning! HF shield termination through large-surface PE connection ...
  • Page 467 Accessories (overview) Accessories for diagnostics USB diagnostic adapter Accessories for diagnostics 9.8.1 USB diagnostic adapter Identification E94ZCUS003 Product range Version Module identification: accessories Module type: communication module USB diagnostic adapter Hardware version Scope of supply E894ZCUS001BA Pos. Description USB diagnostic adapter E94AZCUS USB cable Mounting Instructions Connections...
  • Page 468 Accessories (overview) Accessories for diagnostics USB diagnostic adapter Displays Pos. Colour Condition Description Power Green Diagnostic adapter is supplied with voltage by the basic device. Tx / Rx Yellow Blinking Basic device and PC communicate with each other via the diagnostic adapter.
  • Page 469 Accessories (overview) Accessories for diagnostics Keypad 9.8.2 Keypad Identification ‚ƒ E94AZKAE036 E94AZKAE100 100x Product range: accessories Design AE = display unit Version Module type: keypad Hardware version Software version Scope of supply E94AZKAE025/035 Elements on the front Pos. Description LCD display ...
  • Page 470 Accessories (overview) Accessories for diagnostics Keypad Elements on the back side Pos. Description Lock hook  Release button  RJ69 connector, connection on diagnostic interface (X6) on the basic device Application range The use of this module is permissible with basic devices as of nameplate designation: Product range Type HW Ver.
  • Page 471 Accessories (overview) Accessories for diagnostics Keypad Step-by-step commissioning Commissioning step Comment Connect keypad to the front side of the basic device You can also connect or remove the keypad during on the diagnostic interface X6. operation. If the keypad is supplied with voltage, it carries out a short self test.
  • Page 472 Accessories (overview) Accessories for diagnostics Keypad Display Meaning Comment Status of the basic device The basic device is ready for operation.  The basic device is enabled.  Application in the basic device is stopped.  Quick stop active  The basic device is inhibited.
  • Page 473 Deactivate the function of the  key.   The LED in the  key goes out. Carry out the function selected in C00469 in the ”Keypad” Lenze setting:   menu. activate quick stop. The LED in the key is on.
  • Page 474 Accessories (overview) Accessories for diagnostics Keypad Operation Menu level Parameter level Main menu Submenu Overview Detail Edit (9400)   <Menu 1> <Submenu 1> <Parameter 1> <Cxxxxx>              ...
  • Page 475 Accessories (overview) Accessories for diagnostics Keypad In the main menu, you’ll find the self-explanatory ”Keypad” menu. In the ”Keypad” menu, you’ll find parameters by means of which you can adapt the keypad to your needs: Settings for the LCD display: ƒ...
  • Page 476 Accessories (overview) Accessories for diagnostics Hand-held terminal 9.8.3 Hand-held terminal Scope of supply SSP94HH001 Connection SSP94HH004  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 477 Accessories (overview) Accessories for diagnostics Hand-held terminal Dimensions SSP94HH002 SSP94HH010  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 478 Accessories (overview) Accessories for diagnostics Hand-held terminal Installation steps SSP94HH011  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 479 Accessories (overview) Accessories for diagnostics Hand-held terminal SSP94HH020  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 480 Accessories (overview) Accessories for diagnostics Hand-held terminal SSP94HH012  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 481 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point Components for operation in the DC-bus connection 9.9.1 DC-feeding point Identification  ERBMXXX011 Type code Product range Device generation Accessories Type E = input module Rated current 100 = 100 A Scope of supply E94AZEX001 Pos.
  • Page 482 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point DC input module components Pos. Description Nameplate  X109 +UG busbar input X110 -UG busbar input X119 +UG cable input X120 -UG cable input X129 +UG cable output X130 -UG cable output Standards Conformity and approval...
  • Page 483 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point Rated data Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 2/PE DC 260 - 0 % ... 370 + 0 % 2/PE DC 455 - 0 % ... 620 + 0 % 2/PE DC 565 - 0 % ...
  • Page 484 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point Dimensions E94AZEX004 All dimensions in millimetres. Type Weight [kg] E94AZEX100 Arrangement of the devices SSP94PN200 E94AZEX100 DC input module E94AZPPxxxx Installation backplane - 9400 DC power supply module E94AZPxxxxx Installation backplane - 9400 axis module ...
  • Page 485 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point Installation steps E94AZEX002  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 486 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point Electrical installation +U g -U g max. 100 A max. 50 mm² (AWG 1) X109 X110 +U g -U g E94AZEX006 Terminal Labelling Description X119/X120/X12 9/X130 Threaded bolt for connecting the input and output cables (+UG, -UG) with M8 ring cable lug E94AZEX007 Terminal data...
  • Page 487 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point E94AZEX003 E94AZEX005  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 488  Warnings! The busbar mounting set needs to be installed in accordance with the Mounting Instructions of Lenze Power Conversion Equipment, E94 servo system. Risk of electrical shock - Disconnect power supply before you start working with the busbar mounting set.
  • Page 489 Accessories (overview) Components for operation in the DC-bus connection GG1 busbar mounting set Installation steps E94AZJA-002  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 490  Warnings! The busbar mounting set needs to be installed in accordance with the Mounting Instructions of Lenze Power Conversion Equipment, E94 servo system. Risk of electrical shock - Disconnect power supply before you start working with the busbar mounting set.
  • Page 491 Accessories (overview) Components for operation in the DC-bus connection GG2 busbar mounting set Installation steps E94AZJA-012  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 492  Warnings! The busbar mounting set needs to be installed in accordance with the Mounting Instructions of Lenze Power Conversion Equipment, E94 servo system. Risk of electrical shock - Disconnect power supply before you start working with the busbar mounting set.
  • Page 493 Accessories (overview) Components for operation in the DC-bus connection GG3 busbar mounting set Installation steps E94AZJA-022 E94AZJA-029  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 494 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 495 Accessories (overview) Filters 9.10 Filters Advantages through the use of filters: Compliance with EMC requirements ƒ Reduced current load ƒ Positive effects on the service life of the controller possible ƒ – Stable reliability – Reduced failure rate Mains chokes: Inductances for damping conducted harmonic interferences which may arise from reloading the DC bus and the switching frequency of the inverter.
  • Page 496 Accessories (overview) Filters Mains filters for single-axis controllers 9.10.1 Mains filters for single-axis controllers SSP94NF206 Elements on the filter Pos. Description PE connection (for M5 ring or fork-type cable lug) X301 Mains terminal L1 ... L3 X302 Connection cable to controller, 4-core Mounting aid for mounting base ...
  • Page 497 Accessories (overview) Filters Mains filters for single-axis controllers Identification  Type: SSP94NF002 Type code Product series Device generation Accessories Type of mains filter For 9400 SingleDrive Rated current [A] Voltage class 4 = 230 ... 400/500 V Assignment of filters to standard devices Mains filter type Single-axis controller type Device size...
  • Page 498 Accessories (overview) Filters Mains filters for single-axis controllers General data Conformity and approval Approval UL508 Industrial Control Equipment, Underwriter Laboratories (File-No. E219022) for USA and Canada Mains data Mains types With grounded neutral (TT/TN systems) Operation permitted without restrictions Other mains types Observe instructions for special measures in the documentation for the basic device! Protection of persons and equipment...
  • Page 499 Accessories (overview) Filters Mains filters for single-axis controllers Rated data Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 320 - 0 % ... 440 + 0 % 45 ...
  • Page 500 Accessories (overview) Filters Mains filters for single-axis controllers Dimensions SSP94NF005 All dimensions in millimetres. Mass [kg] E94AZMS0034 E94AZMS0094 E94AZMS0184 E94AZMS0314 Installation steps For information on this topic, please see the corresponding mounting instructions. Connection plan 1 (BK) F1...F3 2 (BK) 3 (BK) PE (GN/YE) X302...
  • Page 501 Accessories (overview) Filters Mains filters for single-axis controllers Terminal data Mains Terminal X301 Labelling Description Connection of the mains phases L1, L2, L3 Connection for the supply-side PE conductor with M5 ring cable lug  SSP94FF008 Terminal data Max. conductor cross-section Tightening torque ...
  • Page 502 Accessories (overview) Filters Mains filters for power supply modules 9.10.2 Mains filters for power supply modules SSP94NF101 Pos. Description Mains filter E94AZMPxxxx  Mounting Instructions Elements on the filter Pos. Description Connection of PE conductor  X301 Mains terminal L1 ... L3 X302 Connection cable to DC power supply module, four-core T1/T2...
  • Page 503 Accessories (overview) Filters Mains filters for power supply modules SSP94NF301 Pos. Description Mains filter E94AZMPxxxx  Mounting Instructions Elements on the filter Pos. Description X301 Mains connection for L1 ... L3 and PE X302 Connection cables to DC power supply module L1’ ... L3’ and PE Voltage supply for internal fan (24 V DC) T1/T2 Thermal contact terminals T1, T2...
  • Page 504 Accessories (overview) Filters Mains filters for power supply modules General data Conformity and approval Approval UL508 Industrial Control Equipment, Underwriter Laboratories (File-No. E219022) for USA and Canada Mains data Mains types With grounded neutral (TT/TN systems) Operation permitted without restrictions Other mains types Observe instructions for special measures in the documentation for the basic device!
  • Page 505 Accessories (overview) Filters Mains filters for power supply modules Rated data Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 320 - 0 % ... 440 + 0 % 45 ...
  • Page 506 Accessories (overview) Filters Mains filters for power supply modules Dimensions SSP94NF102 All dimensions in millimetres. Mass [mm] [kg] E94AZMP0084 360 ±5 350 ±5 E94AZMP0294 460 ±5 450 ±5 16.0  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 507 Accessories (overview) Filters Mains filters for power supply modules SSP94NF302 All dimensions in millimetres. Mass [kg] E94AZMP0824 29.0 E94AZMP2004 51.5 Installation steps For information on this topic, please see the corresponding mounting instructions.  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 508 Accessories (overview) Filters Mains filters for power supply modules Terminal data Mains Terminal X301 Labelling Description Connection of the mains phases L1, L2, L3 Connection for the supply-side PE conductor with M5 ring cable lug  SSP94NF106 Terminal data Max. conductor cross-section Tightening torque ...
  • Page 509 Accessories (overview) Filters Mains filters for power supply modules Terminal data Mains Terminal X301 Labelling Description Connection of mains phases L1, L2, L3 and PE conductor SSP94NF306 Terminal data Max. conductor cross-section Tightening torque  [AWG] [Nm] [lb-in] E94AZxP0824 SW13 Connection with M8 (2 x 70) ring cable lug...
  • Page 510 Accessories (overview) Filters Mains filters for power supply modules Terminal X11 Labelling Description GND External supply 24 V External supply through safely separated power supply unit (SELV/PELV) SSP94NF309 Terminal data Conductor cross-section Tightening torque [AWG] [Nm] [lb-in] E94AZMP0824 0.2 ... 2.5 24 ...
  • Page 511 Accessories (overview) Filters Mains filters for power supply modules Standard mounting Mounting variant F1...F3 F1...F3 L1 L2 L3 X301 X111 X301 T1 T2 24V 0V 24V 0V X112 X302 X302 L1 L2 L3 X111 SSP94NF305 SSP94NF305 Fig. 9-5 Connection concept E94AZMPxxxx Mains filter E94APNExxxx...
  • Page 512 Accessories (overview) Filters Mains filters for regenerative power supply modules 9.10.3 Mains filters for regenerative power supply modules E94AZMR001 Pos. Description Mains filter  Mounting Instructions Elements on the filter Pos. Description Nameplate  Lifting aid  Mounting aid for mounting base ...
  • Page 513 Accessories (overview) Filters Mains filters for regenerative power supply modules Identification  Type: SSP94NF002 Type code Product range Version Accessories Type mains filter for regenerative power supply module Rated current [A] Voltage class 4 = 230 ... 400/500 V Design SD = short-distance motor cables LD = long-distance motor cables Operating mode...
  • Page 514 Mains filters for regenerative power supply modules General data Mains data Mains types With grounded neutral (TT/TN systems) Operation permitted without restrictions IT systems Request specific measures from Lenze Protection of persons and equipment Enclosure Not in the wire range of the EN 60529 IP20 terminals...
  • Page 515 Accessories (overview) Filters Mains filters for regenerative power supply modules Rated data Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 320 - 0 % ...
  • Page 516 Accessories (overview) Filters Mains filters for regenerative power supply modules Dimensions E94AZMR002 All dimensions in millimetres. [mm] [kg] E94AZRM0264SDB 240 ±5 260 ±5 100 ±5 E94AZRM0264LDB E94AZRM0474SDB 250 ±5 270 ±5 110 ±5 E94AZRM0474LDB Installation steps For information on this topic, please see the corresponding mounting instructions. ...
  • Page 517 Accessories (overview) Filters Mains filters for regenerative power supply modules Terminal data Mains Terminal X320 Labelling Description Connection of the L1, L2, L3 mains phases Connection for the supply-side PE conductor with M5 ring cable lug  SSP94NF406 Terminal data Max.
  • Page 518 Accessories (overview) Filters Mains filters for regenerative power supply modules Connection plan F1...F3 ‚ ‚ ƒ L1 L2 L3 L1 L2 X323 X111 X320 X321 . . . X109 E94AZMR0xx4xDB E94ARNE0xx4 X110 E94AZPP0364 X322 X324 X112 L1 L2 L3 „ 94PSPVR01 E94ARNE0xx4 Regenerative power supply module...
  • Page 519 Accessories (overview) Filters RFI filters for single-axis controllers 9.10.4 RFI filters for single-axis controllers SSP94NF206 Pos. Description RFI filter E94AZRSxxxx  Mounting Instructions Elements on the filter Pos. Description PE connection (for M5 ring or fork-type cable lug) X301 Mains terminal L1 ... L3 X302 Connection cable to controller, 4-core Mounting aid for mounting base...
  • Page 520 Accessories (overview) Filters RFI filters for single-axis controllers SSP94FF601 Pos. Description RFI filter E94AZRSxxxx  Mounting Instructions Elements on the filter Pos. Description PE connection (for ring or fork-type cable lug M8)  X301 Mains terminal L1 ... L3 X302 Connection cable to controller, four-core Fastening thread for standard device ...
  • Page 521 Accessories (overview) Filters RFI filters for single-axis controllers Identification  Type: SSP94NF002 Type code Product range Version Accessories Type: RFI filter For 9400 SingleDrive Rated current [A] Voltage class 4 = 230 ... 400/500 V  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 522 Accessories (overview) Filters RFI filters for single-axis controllers General data Conformity and approval Approval UL508 Industrial Control Equipment, Underwriter Laboratories (File-No. E219022) for USA and Canada Mains data Mains types With grounded neutral (TT/TN systems) Operation permitted without restrictions Other mains types Observe instructions for special measures in the documentation for the basic device! Protection of persons and equipment...
  • Page 523 Accessories (overview) Filters RFI filters for single-axis controllers Rated data Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 320 - 0 % ... 440 + 0 % 45 ...
  • Page 524 Accessories (overview) Filters RFI filters for single-axis controllers Dimensions SSP94NF005 All dimensions in millimetres. Mass [kg] E94AZMS0044 E94AZMS0104 E94AZMS0294 Installation steps For information on this topic, please see the corresponding mounting instructions.  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 525 Accessories (overview) Filters RFI filters for single-axis controllers Terminal data Mains Terminal X301 Labelling Description Connection of the mains phases L1, L2, L3 Connection for the supply-side PE conductor with M5 ring cable lug  SSP94FF008 Terminal data Max. conductor cross-section Tightening torque ...
  • Page 526 Accessories (overview) Filters RFI filters for single-axis controllers Mains Terminal X301 Labelling Description Connection of the mains phases L1, L2, L3 Connection for the supply-side PE conductor with ring cable lug M8  SSP94FF606 Terminal data Max. conductor cross-section Tightening torque ...
  • Page 527 Accessories (overview) Filters RFI filters for single-axis controllers Connection plan 1 (BK) F1...F3 2 (BK) 3 (BK) PE (GN/YE) X302 X301 X100 E94AZxSxxxx E94AZPxxxxx SSP94NF007 1 (BK) F1...F3 2 (BK) 3 (BK) PE (GN/YE) X302 X301 X100 E94AZxSxxxx E94ASxExxxxx SSP94FF610 ...
  • Page 528 Accessories (overview) Filters RFI filters for power supply modules 9.10.5 RFI filters for power supply modules SSP94FF001 Pos. Description RFI filter E94AZRPxxxx  Mounting Instructions Elements on the filter Pos. Description Connection of PE conductor  X301 Mains terminal L1 ... L3 X302 Connection cable to DC power supply module, four-core Mounting aid for installation backplane...
  • Page 529 Accessories (overview) Filters RFI filters for power supply modules SSP94FF201 Pos. Description RFI filter E94AZRPxxxx  Mounting Instructions Elements on the filter Pos. Description X301 Mains connection for L1 ... L3 and PE X302 Connection cables to DC power supply module L1’ ... L3’ and PE Nameplate ...
  • Page 530 Accessories (overview) Filters RFI filters for power supply modules Identification  Type: SSP94NF002 Type code Product range Version Accessories Type: RFI filter For 9400 power supply Rated current [A] Voltage class 4 = 230 ... 400/500 V  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 531 Accessories (overview) Filters RFI filters for power supply modules General data Conformity and approval Approval UL508 Industrial Control Equipment, Underwriter Laboratories (File-No. E219022) for USA and Canada Mains data Mains types With grounded neutral (TT/TN systems) Operation permitted without restrictions Other mains types Observe instructions for special measures in the documentation for the basic device!
  • Page 532 Accessories (overview) Filters RFI filters for power supply modules Rated data Basis of the data Mains Voltage Voltage range Frequency range f [Hz] 3/PE AC 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 320 - 0 % ... 440 + 0 % 45 ...
  • Page 533 Accessories (overview) Filters RFI filters for power supply modules Dimensions SSP94FF002 All dimensions in millimetres. Mass [mm] [kg] E94AZRP0084 360 ±5 350 ±5 E94AZRP0294 430 ±5 420 ±5  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 534 Accessories (overview) Filters RFI filters for power supply modules SSP94FF202 All dimensions in millimetres. Dimension l Mass [mm] [kg] E94AZRP0824 500 ±10 18.5 E94AZRP2004 600 ±10 21.0 Installation steps For information on this topic, please see the corresponding mounting instructions. ...
  • Page 535 Accessories (overview) Filters RFI filters for power supply modules Terminal data Mains Terminal X301 Labelling Description Connection of the mains phases L1, L2, L3 Connection for the supply-side PE conductor with M5 ring cable lug  SSP94FF006 Terminal data Max. conductor cross-section Tightening torque ...
  • Page 536 Accessories (overview) Filters RFI filters for power supply modules Mains Terminal X301 Labelling Description Connection of mains phases L1, L2, L3 and PE conductor SSP94NF306 Terminal data Max. conductor cross-section Tightening torque  [AWG] [Nm] [lb-in] E94AZxP0824 SW13 Connection with M8 (2 x 70) ring cable lug E94AZxP2004...
  • Page 537 Accessories (overview) Filters RFI filters for power supply modules Connection plan Standard mounting Mounting variant F1...F3 F1...F3 X301 X111 X301 X112 X302 X302 X111 X112 SSP94FF005 SSP94FF005 Fig. 9-6 Connection concept E94AZRPxxxx RFI filter E94AZPxxxxx Installation backplane for 9400 DC power supply module F1 ...
  • Page 538 Accessories (overview) Filters RFI filters for power supply modules Standard mounting Mounting variant F1...F3 F1...F3 L1 L2 L3 X301 X301 X111 X302 X112 X302 L1 L2 L3 X111 SSP94NF305 SSP94NF305 Fig. 9-7 Connection concept E94AZRPxxxx RFI filter E94APNExxxx 9400 DC power supply module F1 ...
  • Page 539 Accessories (overview) Filters Sinusoidal filters 4 ... 16.5 A 9.10.6 Sinusoidal filters 4 ... 16.5 A SSP94SF001 Pos. Description Sinusoidal filter EZS3-xxxA200  Mounting Instructions Elements on the filter Pos. Description Nameplate  Terminals (input: 1U1, 1V1, 1W1 / output: 1U2, 1V2, 1W2) ...
  • Page 540 Accessories (overview) Filters Sinusoidal filters 4 ... 16.5 A Identification SINUSFILTER  SINE-FILTER FILTRE-SINUS Type: SSP94SF002 Type code xxxA Product series Accessories Filter type S = sinusoidal filter Phases 3 = 3 phases Rated current [A] (rounded) Variant General data Conformity Low-Voltage Directive Approval...
  • Page 541 Accessories (overview) Filters Sinusoidal filters 4 ... 16.5 A Rated data Type U [V] [kHz] L [mH] m [kg] EZS3-004A200 11.0 EZS3-010A200 10.0 EZS3-017A200 16.5 EZS3-024A200 23.5 14.5 EZS3-032A200 32.0 19.0 0 ... 550 V AC 4 ... 8 EZS3-037A200 37.0 21.0 EZS3-048A200...
  • Page 542 Accessories (overview) Filters Sinusoidal filters 4 ... 16.5 A Terminal data Sinusoidal filter Terminal PE screw Connection cross-sections Tightening torque Tightening torque ∅ [AWG] [Nm] [lb-in] [Nm] [lb-in] EZS3-004A200 0.2 ... 6 24 ... 10 EZS3-010A200 17.7 EZS3-017A200 0.5 ... 16 20 ...
  • Page 543 Accessories (overview) Filters Sinusoidal filter 23.5 ... 90 A 9.10.7 Sinusoidal filter 23.5 ... 90 A SSP94SF001 Pos. Description Sinusoidal filter EZS3-xxxA200  Mounting Instructions Elements on the filter Pos. Description Nameplate  Terminals (input: 1U1, 1V1, 1W1 / output: 1U2, 1V2, 1W2) ...
  • Page 544 Accessories (overview) Filters Sinusoidal filter 23.5 ... 90 A Identification SINUSFILTER  SINE-FILTER FILTRE-SINUS Type: SSP94SF002 Type code xxxA Product series Accessories Filter type S = sinusoidal filter Phases 3 = 3 phases Rated current [A] (rounded) Variant General data Conformity Low-Voltage Directive Approval...
  • Page 545 Accessories (overview) Filters Sinusoidal filter 23.5 ... 90 A Rated data Type U [V] [kHz] L [mH] m [kg] EZS3-004A200 11.0 EZS3-010A200 10.0 EZS3-017A200 16.5 EZS3-024A200 23.5 14.5 EZS3-032A200 32.0 19.0 0 ... 550 V AC 4 ... 8 EZS3-037A200 37.0 21.0 EZS3-048A200...
  • Page 546 Accessories (overview) Filters Sinusoidal filter 23.5 ... 90 A Installation steps For information on this topic, please see the corresponding mounting instructions. Terminal data Terminal PE screw Sinusoidal filter Connection cross-sections Tightening torque Tightening torque ∅ [AWG] [Nm] [lb-in] [Nm] [lb-in] EZS3-004A200 0.2 ...
  • Page 547 Accessories (overview) Filters Sinusoidal filter 23.5 ... 90 A SSP94SF008 SSP94SF010 Stripping length depends on the filter size  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 548 Accessories (overview) Filters Sinusoidal filter 115 ... 150 A 9.10.8 Sinusoidal filter 115 ... 150 A SSP94SF101 Pos. Description Sinusoidal filter EZS3-xxxA200  Mounting Instructions Elements on the filter Pos. Description Nameplate  Terminals (input: 1U1, 1V1, 1W1 / output: 1U2, 1V2, 1W2) ...
  • Page 549 Accessories (overview) Filters Sinusoidal filter 115 ... 150 A Identification SINUSFILTER  SINE-FILTER FILTRE-SINUS Type: SSP94SF002 Type code xxxA Product series Accessories Filter type S = sinusoidal filter Phases 3 = 3 phases Rated current [A] (rounded) Variant General data Conformity Low-Voltage Directive Approval...
  • Page 550 Accessories (overview) Filters Sinusoidal filter 115 ... 150 A Dimensions SSP94SF103 All dimensions in millimetres. Type [mm] [mm] EZS3-115A200 78.5 EZS3-150A200 63.5 Installation steps For information on this topic, please see the corresponding mounting instructions.  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 551 Accessories (overview) Filters Sinusoidal filter 115 ... 150 A Terminal data Sinusoidal filter Terminal PE screw Connection cross-sections Tightening torque Tightening torque ∅ [AWG] [Nm] [lb-in] [Nm] [lb-in] EZS3-115A200 35 ... 95 4/0 ... 2 53.1 159.3 EZS3-150A200 Connection plan xxxx EZS3-xxxA200 SSP94SF107...
  • Page 552 Accessories (overview) Filters Sinusoidal filter 180 ... 480 A 9.10.9 Sinusoidal filter 180 ... 480 A SSP94SF201 Pos. Description Sinusoidal filter EZS3-xxxA200  Mounting Instructions Elements on the filter Pos. Description Nameplate  Connection 1U1, 1V1, 1W1 (inputs)  Connection 1U2, 1V2, 1W2 (outputs) ...
  • Page 553 Accessories (overview) Filters Sinusoidal filter 180 ... 480 A Identification SINUSFILTER  SINE-FILTER FILTRE-SINUS Type: SSP94SF002 Type code xxxA Product series Accessories Filter type S = sinusoidal filter Phases 3 = 3 phases Rated current [A] (rounded) Variant  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 554 Accessories (overview) Filters Sinusoidal filter 180 ... 480 A General data Conformity and approval Conformity 2006/95/EC Low-Voltage Directive Protection of persons and equipment Degree of protection EN 60529 IP00 Earth leakage current IEC/EN 61800-5-1 > 3.5 mA Observe stipulations and safety instructions! Insulation resistance IEC/EN 61800-5-1...
  • Page 555 Accessories (overview) Filters Sinusoidal filter 180 ... 480 A Rated data Voltage Current Output Switching Power loss Inductance frequency frequency U [V] f [Hz] [kHz] L [mH] EZS3-180A200 0.40 EZS3-250A200 0.35 0 ... 550 0 ... 90 2 ... 4 EZS3-350A200 1100 0.21...
  • Page 556 Accessories (overview) Filters Sinusoidal filter 180 ... 480 A Terminal data 1U1, 1V1, 1W1, 1U2, 1V2, 1W2 ∅ ∅ ∅ EZS3-180A200 EZS3-250A200 EZS3-350A200 EZS3-480A200 Connection plan xxxx EZS3-xxxA200 SSP94SF004  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 557 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 558 Accessories (overview) General accessories Introduction 9.11 General accessories 9.11.1 Introduction For information about further accessories, please see the ”Servo Drives 9400” catalogue.  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 559 Accessories (overview) General accessories Shield mounting 9.11.2 Shield mounting Shield mounting kits facilitate the conductive connection of cable shields with a surface as large as possible. Good shield connections are an important part of wiring according to EMC guidelines. The shield connections on the devices are designed for different installations.
  • Page 560 Accessories (overview) General accessories Shield mounting Shield mounting and cable cross-section Shield mountings contained in the scope of supply of the Servo Drives 9400: Type EMC clip (spring clip) EMC wire clamp Axis module Installation EZA... (usability depends on backplane installation backplane) (axis module/installation backplane)
  • Page 561 20.5 • • Tab. 9-6 Cable characteristics of Lenze system cables Single-core cross-sections of a Lenze system cable (motor) Standard design or trailing cable Cross-section of Lenze system cable/cable shield  Tip! If a shield mounting cannot be used because of thicker cables, in many cases, an alternative is possible.
  • Page 562 Accessories (overview) General accessories Brake resistors 9.11.3 Brake resistors Assignment of external brake resistors Rated mains voltage: U = 400/500 V For U = 230 V rated voltage, different assignments are applicable.  Note! Max. permissible brake resistor connecting cable length for devices E94A...: ≤...
  • Page 563 Accessories (overview) General accessories Brake resistors Resistance Continuous power Quantity of heat Power supply Brake resistor module R [Ω] P [W] QB [kWs] ERBP027R200W ERBS027R600W E94APNE0104 ERBS027R01K2 1200 ERBG012R01K9 1900 E94APNE0364 ERBG012R05K2 5200 E94APNE1004 ERBG005R02K6 2600 E94APNE2454 ERBG028D04K1 4100 Regenerative Brake resistor Resistance Continuous power...
  • Page 564 Accessories (overview) General accessories Brake resistors Operating conditions Climatic Class 3K3 to EN 50178 Without condensation, average relative humidity conditions 85 % Ambient -10 °C ... +55 °C temperature Above 45 °C the permanent power P is to be reduced by 2.5 %/°C Installation 0 ...
  • Page 565 Accessories (overview) General accessories Brake resistors ERBP... ERBP001 Pos. Description Brake resistor Mounting Instructions Brake resistor elements Pos. Description Nameplate  Thermal contact  Connecting cable thermal contact  Connecting cable brake resistor  PE connection  Warning note  Fixing bracket ...
  • Page 566 Accessories (overview) General accessories Brake resistors General data Conformity Low-Voltage Directive Approvals UL508, Industrial Control Equipment, Underwriter Laboratories (File No. E232497) for USA and Canada Degree of IP21 (protection against contact to NEMA 250 type 1) protection Vibration Acceleration resistant up to EN50178, IEC61800-5-1 and Germanischer Lloyd, general conditions resistance Surface...
  • Page 567 Brake resistor Mounting Instructions Brake resistor elements Pos. Description Nameplate  Cable gland for brake resistor cable  Cable gland for thermal contact cable  Identification Lenze  Type ERBG002 Type code ERBx xxxx xxxx Product series Resistance R [Ω] e.g.
  • Page 568 Accessories (overview) General accessories Brake resistors General data Conformity Low-Voltage Directive Approvals UL508, Industrial Control Equipment, Underwriter Laboratories (File-No. E221095) for USA and Canada Degree of IP20 (protection against accidental contact according to NEMA 250 type 1) protection Vibration Acceleration resistant up to EN50178, IEC61800-5-1 and Germanischer Lloyd, general conditions resistance 0.7 g...
  • Page 569 Accessories (overview) General accessories Brake resistors Dimensions ERBG003 Type [mm] ERBG023D05K6 ERBG028D04K1 ERBG035D03K3 ERBG043D03K0 ERBG005R02K6 ERBG012R05K2 ERBG015R03K3 ERBG015R06K2 ERBG015R10K0 ERBG018R04K3  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 570 Accessories (overview) General accessories Brake resistors Free spaces for standard mounting ERBG005 All dimensions in millimetres. Free spaces for mounting variant ERBG006 All dimensions in millimetres. Installation steps For information on this topic, please see the corresponding mounting instructions.  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 571 Accessories (overview) General accessories Brake resistors ERBS101 Pos. Description Brake resistor Mounting Instructions Brake resistor elements Pos. Description Nameplate  Terminal box  Cable gland for thermal contact cable  Cable gland for brake resistor cable  Warning note  Fixing bracket ...
  • Page 572 Accessories (overview) General accessories Brake resistors General data Conformity Low-Voltage Directive Approvals UL508, Industrial Control Equipment, Underwriter Laboratories (File No. E232497) for USA and Canada Degree of IP65 (NEMA 250 type 4) protection Vibration Acceleration resistant up to EN50178, IEC61800-5-1 and Germanischer Lloyd, general conditions resistance Surface With normal operation up to 400 °C...
  • Page 573 Accessories (overview) General accessories Brake resistors Dimensions Design 1 ERBS102 All dimensions in millimetres. Type [mm] ERBS075D01K4 1110 ERBS012R600W ERBS015R800W ERBS015R01K2 1020 ERBS018R800W ERBS018R01K2 1020 ERBS018R01K4 1110 ERBS027R600W ERBS027R01K2 1020 ERBS027R01K4 1110 ERBS047R400W ERBS047R800W  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 574 Accessories (overview) General accessories Brake resistors Design 2 ERBS107 All dimensions in millimetres. Type [mm] ERBS075D01K9 ERBS012R02K0 ERBS015R02K4 1020 ERBS018R01K9 ERBS018R02K8 1110  EDS94SPP101 EN 7.1 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 575 Accessories (overview) General accessories Brake resistors Free spaces for standard mounting ERBS106 Wiring clearance Cable bending radius All dimensions in millimetres Free spaces for mounting variant ERBS105 Wiring clearance Cable bending radius All dimensions in millimetres Installation steps For information on this topic, please see the corresponding mounting instructions. ...
  • Page 576 Accessories (overview) General accessories Power supply unit 9.11.4 Power supply unit EZV1200-000 tr a e -S rz e -L e D -3 t i n ° F / + 1 ° C ( > 0 ° ° F 5 … 3 …...
  • Page 577 Accessories (overview) General accessories Power supply unit Overview Power supply unit Mains voltage Output voltage Output current EZV1200-000 1/N AC 230 EZV1200-001 3 AC 400 EZV2400-000 1/N AC 230 DC 24 EZV2400-001 3 AC 400 EZV4800-000 1/N AC 230 EZV4800-001 3 AC 400 Connection plan DC 22.5...
  • Page 578 Accessories (overview) General accessories Power supply unit Function monitoring The LED, the active DC OK switching output and a potential-free contact provide the function monitoring. Meaning DC OK Potential-free switching contact Output voltage Description output U = 24 V closed >...
  • Page 579 Accessories (overview) General accessories Power supply unit Standards General data/operating conditions Conformity Low-Voltage Directive (2006/95/EC) EMC regulation (2004/108/EC) Approval UL508 Industrial Control equipment (file no. E123528) Vibration resistance up to 30 g to IEC 68-2-27 Climatic conditions Class 3K3 to EN 60 721 Degree of pollution to EN 50 178 Permissible temperature ranges...
  • Page 580 Accessories (overview) General accessories Power supply unit Input data Turn-on time < 1 s after applying the mains voltage Transient surge varistor voltage protection Output data Rated output DC 24 V / ± 1 % voltage U Setting range of DC 22.5 ...
  • Page 581 Accessories (overview) General accessories Power supply unit Current requirement of 24-V supply Quantity Total Type Connection [mA] [mA] Power supply modules E94APNE0104 E94APNE0364 E94APNE1004 1400 E94APNE2454 1400 Regenerative power supply modules E94ARNE0134 E94ARNE0244 Multi Drive E94AMxE0024 E94AMxE0034 1120 5600 E94AMxE0044 E94AMxE0074 1220 E94AMxE0094...
  • Page 582 Accessories (overview) General accessories Power supply unit Current requirement of 24-V supply Type Connection [mA] [mA] Connections Keypad EZAEBK... Digital outputs Analog outputs Memory modules (MMI) MMxxx E94AYM... Feedback Encoder Resolver Communication (MXI1/MXI2) PROFIBUS E94AYCPM X200 PROFINET E94AYCER X240 DeviceNet E94AYCDN X225 Ethernet Powerlink X210/X250...
  • Page 583 When several devices are switched on, a very high initial charging current is required. Power supply units without current limitation can be overloaded (fault). Lenze power supply units are equipped with an internal starting current limitation. When several devices are switched on, there will not occur any fault.

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