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Scope of supply Position Description Quantity ECSLE... power supply module Accessory kit with fixings according to the design (L): "E" − panel−mounted device "D" − push−through technique "C" − cold−plate technique Mounting Instructions Drilling jig Note! The ECSZE000X0B connector set must be ordered separately. Connections and interfaces Position Description...
Preface and general information About these Operating Instructions Preface and general information About these Operating Instructions These Operating Instructions help you with the connection and commissioning of the ECSxE series power supply modules. They contain safety instructions which must be observed! All persons working on and with ECSxE series power supply modules must have the Operating Instructions available and must observe the information and notes relevant for their work.
Voltage supply of the control card, voltage range 20 ... 30 V DC (±0 V) Low−voltage supply Automation InterFace System bus (CAN) A Lenze standard bus system based on CANopen for communication with a higher−level host system (PLC) or further controllers. parameter setting and diagnostics. MotionBus (CAN) The "MotionBus (CAN)"...
EtherCAT connection to the EMF2192IB communication module via the automation ƒ interface (AIF) Commissioning, parameter setting and diagnostics with the Lenze parameter ƒ setting and operating program "Global Drive Control" (GDC) or the XT EMZ9371BC keypad EDBCSXE040 EN 8.0...
Shield mounting ECSZS000X0B001 (EMC accessories) ƒ Components for operation and communication ƒ Brake resistors ƒ Mains fuses ƒ Mains chokes ƒ RFI filters ƒ Tip! Information and tools concerning the Lenze products can be found in the download area at www.lenze.com EDBCSXE040 EN 8.0...
Instructions. The specifications, processes, and circuitry described in these Instructions are for guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals.
– The procedural notes and circuit details described in this documentation are only proposals. It is up to the user to check whether they can be transferred to the particular applications. Lenze Drives GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.
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Safety instructions General safety and application notes for Lenze power supply modules Application as directed Power supply modules are components which are designed for installation in electrical systems or machinery. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000−3−2.
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Safety instructions General safety and application notes for Lenze power supply modules Electrical connection When working on live power supply modules, applicable national regulations (e.g. VBG 4) must be observed. The electrical installation must be carried out according to the appropriate regulations (e.g.
Safety instructions Residual hazards Residual hazards Protection of persons Before working on the power supply module, check that no voltage is applied to the ƒ power terminals, because – the power terminals +UG, −UG, BR0 and BR1 remain live for at least 3 minutes after mains disconnection.
Safety instructions Safety instructions for the installation according to UL/CSA Safety instructions for the installation according to UL/CSA Original − English Warnings! General markings: Use 60/75 °C or 75 °C copper wire only. ƒ Maximum ambient temperature 55 °C, with reduced output current. ƒ...
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Safety instructions Safety instructions for the installation according to UL/CSA Original − French Warnings! Marquages d’ordre général : Utiliser exclusivement des conducteurs en cuivre 60/75 °C ou 75 °C. ƒ Température ambiante maximale de 55 °C, avec courant de sortie réduit. ƒ...
Safety instructions Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...
Technical data General data and operating conditions Technical data General data and operating conditions Standards and operating conditions Conformity Low−Voltage Directive (2006/95/EC) On safety of low voltage equipment TP TC 004/2011 Eurasian Conformity (TR CU 004/2011) TR CU: Technical Regulation of Customs Union Electromagnetic compatibility of technical means TP TC 020/2011 Eurasian Conformity...
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Technical data General data and operating conditions General electrical data Compliance with the requirements acc. to EN 61800−3 Noise emission Compliance with the limit class C2 according to EN 61800−3(achieved with a collective filter typical for the application) Noise immunity Requirements acc.
Technical data Rated data Rated data Rated data Type ECSxE012 ECSxE020 ECSxE040 Mains voltage 3 x 200 −10 % ... 3 x 480 +10 % mains Rated mains voltage 3 x 400 V mains rated Mains frequency [Hz] 45 ... 66 mains Rated mains current 15.9...
Technical data External brake resistors External brake resistors Assignment of external brake resistors Power supply module (standard variants) Brake resistor ECSEE... ECSDE... ECSCE... [kW] ERBM039R120W 0.12 ERBM020R150W 0.15 ERBD047R01K2 1.20 ERBD022R03K0 3.00 ERBS039R01K6 1.64 ERBS020R03K2 3.20 Continuous power Brake resistors of type ERBM... Brake resistors with specifically adapted pulse capability in IP50 design Rated data Type...
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Technical data External brake resistors Brake resistors of type ERBS... Brake resistors with an increased power loss in IP65 design (NEMA 250 type 4x) Rated data Type Brake resistor ERBS039R01K6 ERBS020R03K2 Resistance [] Continuous power 1640 3200 Amount of heat [kWs] Max.
– Ensure unimpeded ventilation of cooling air and outlet of exhaust air. – Several modules of the ECS series can be installed in the control cabinet next to each other without any clearance. The mounting plate of the control cabinet ƒ...
Mechanical installation Mounting with thermal separation (push−through technique) Mounting with thermal separation (push−through technique) For the push−through technique the rear panel of the control cabinet must be a steel plate with a thickness of at least 2 mm. The edges of the mounting cutout and the fixing holes for the wire clamps have to be slightly arched inwardly (to the ECS module).
Mechanical installation Mounting with thermal separation (push−through technique) Mounting steps 4.3.2 Mounting steps Proceed as follows to mount the power supply module: 1. Prepare the fixing holes for the clamps on the mounting surface. – Use the drilling jig for this purpose. 2.
Mechanical installation Mounting in cold−plate design Mounting in cold−plate design The ECSCE... modules are intended for mounting in cold plate technique (e.g. on collective coolers). Requirements for collective coolers The following requirements must be met to ensure safe and reliable operation of the power supply modules: Good thermal contact with the cooler: ƒ...
Mechanical installation Mounting in cold−plate design Mounting steps 4.4.2 Mounting steps À Á Â ECSXA030 Fig. 4−5 Mounting for "cold−plate design" Proceed as follows to mount the power supply module: 1. Prepare the fixing holes on the mounting surface. – Use the drilling jig for this purpose. 2.
Electrical installation Installation according to EMC (installation of a CE−typical drive system) Electrical installation Installation according to EMC (installation of a CE−typical drive system) General information The electromagnetic compatibility of a machine depends on the type of installation ƒ and care taken.Especially consider the following: –...
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Electrical installation Installation according to EMC (installation of a CE−typical drive system) Assembly Connect the ECS modules, RFI filters, and mains choke to the earthed mounting ƒ plate with a surface as large as possible: – Mounting plates with conductive surfaces (zinc−coated or stainless steel) allow for permanent contact.
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Electrical installation Installation according to EMC (installation of a CE−typical drive system) Shielding Connect the motor cable shield to the axis module ƒ – with the ECSZS000X0B shield mounting kit. – extensively to the mounting plate below the axis module. –...
Electrical installation Drive system on the mains Electrical isolation Drive system on the mains This information applies to the ECS drive system, consisting of: ECSxE... power supply module ƒ ECSxK series capacitor module (optional) ƒ ECSxS/P/M/A series axis module ƒ Motor ƒ...
Electrical installation Drive system on the mains Supply forms / electrical supply conditions 5.2.2 Supply forms / electrical supply conditions Stop! The power supply module may only be operated on balanced mains supplies. Operation on mains supplies with earthed phase is not permitted. The ECSxE series power supply modules are provided with an automatic detection of the mains voltage and adapt the brake chopper switch−on voltage.
Electrical installation Power terminals Power terminals Danger! Hazardous electrical voltage The leakage current to earth (PE) is > 3.5 mA AC or > 10 mA DC. Possible consequences: Death or severe injuries when touching the device in the event of an error. ƒ...
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Electrical installation Power terminals Assignment of the plug connectors Terminal Function Electrical data Mains connection Dependent on application and type X21/L1 Mains phase L1 0 ... 480 V X21/L2 Mains phase L2 up to 31.3 A (^ 23) X21/L3 Mains phase L3 X21/PE Connection of PE conductor DC−bus voltage connection...
Electrical installation Power terminals Mains connection 5.3.1 Mains connection Important notes Keep the cables between the RFI filter and the power supply module as short as ƒ possible. – Make sure that no short−circuit can occur! Mains cables and ±U cables must not contact each other.
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Electrical installation Power terminals Mains connection Fuses Use the following circuit−breakers or UL−approved fuses to protect the mains cable (see Fig. 5−2 (¶ 42)): Power supply Dimensioning according to IEC/EN Dimensioning to UL module Circuit−breaker Cable cross−section UL fuse ECSxE012 C16 A ECSxE020 C16 A...
5.3.2 Connection to the DC bus (+U , −U Stop! The supply of Lenze controllers of the 82xx and 93xx series is not permitted. ƒ If synchronous motors with a high centrifugal mass are used, a considerable ƒ amount of energy can be fed back into the DC bus. Please take this into account when dimensioning the brake resistor.
Electrical installation Power terminals Connection plan for mimimum wiring with internal brake resistor 5.3.3 Connection plan for mimimum wiring with internal brake resistor Stop! Always operate the ECS power supply modules with a brake resistor (internal/external). The ECS power supply modules in the standard built−in unit and push−through design (ECSEE / ECSDE) are provided with a device−internal brake resistor.
Electrical installation Power terminals Connection plan for mimimum wiring with external brake resistor 5.3.4 Connection plan for mimimum wiring with external brake resistor Stop! Always operate the ECS power supply modules with a brake resistor. ƒ A parallel wiring of internal and external brake resistor is not permissible! ƒ...
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Electrical installation Power terminals Connection plan for mimimum wiring with external brake resistor Wiring of external brake resistor ERBM... ERBM... ERBM... B_ext B_ext < 10 cm " " … … +UG -UG PE T1 T2 +UG -UG PE T1 T2 ECSCE...
Electrical installation Power terminals Connection of an ECSxK... capacitor module (optional) 5.3.5 Connection of an ECSxK... capacitor module (optional) The ECS capacitor modules support the DC−bus voltage for the drive system. These capacitor module types are available: ECSxK001 (705 mF, ±20 %) ƒ...
Electrical installation Control terminals Control terminals The supply of the control electronics requires an external 24 V DC voltage at ƒ terminals X6/+24 and X6/GND. Connect the thermal detector of an external brake resistor to the terminals X6/T1 ƒ and X6/T2. If no external brake resistor is required, jumper terminals X6/T1 and X6/T2.
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(central controller enable) of the power supply module via the relay 0. – In the default Lenze setting of the ECS axis modules, DO1 is set to "ready". "Ready" is only present if a specified DC−bus voltage has been reached.
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Electrical installation Control terminals Cable cross−sections and screw−tightening torques Cable type Wire end ferrule Cable cross−section Tightening torque Stripping length 5 mm for screw Without wire end 0.08 ... 1.5 mm connection ferrule (AWG 28 ... 16) 0.22 ... 0.25 Nm Flexible (1.95 ...
Electrical installation Control terminals Digital inputs and outputs 5.4.1 Digital inputs and outputs Stop! If an inductive load is connected to X6/DO1, a spark suppressor with a limiting function to max. 50 V ± 0 % must be provided. Power supply enable of the power supply module The X6/DI1 input serves to start the controlled charge of the DC bus by the charging ƒ...
Electrical installation Automation interface (AIF) Automation interface (AIF) The keypad XT or a communication module can be attached to or removed from the automation interface (X1). This is also possible during operation. The keypad XT serves to enter and visualise parameters and codes. ƒ...
Electrical installation Wiring of system bus (CAN) Wiring of system bus (CAN) The modules of the ECS series communicate via the system bus interface (X4). ƒ set parameters and display code contents. ƒ System bus (CAN) wiring ECSxE092 Fig. 5−9...
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Electrical installation Wiring of system bus (CAN) Specification of the transmission cable We recommend the use of CAN cables in accordance with ISO 11898−2: CAN cable in accordance with ISO 11898−2 Cable type Paired with shielding 120 W (95 ... 140 W) Impedance Cable resistance/cross−section Cable length £...
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It is not possible to use a cable length of 450 m without using a repeater. After 360 m (point 2) a repeater must be installed. Result The Lenze repeater type EMF2176IB is used (cable reduction: 30 m) Calculation of the maximum cable length: First segment: 360 m Second segment: 360 m (according to Tab.
Commissioning Commissioning Check before switching on the power supply module for the first time: The wiring for completeness, short−circuit, and earth fault ƒ The power connection: ƒ – Mains connection via terminals L1, L2, L3 (X21) – Connection of the RFI filter / mains choke –...
Commissioning Commissioning steps (overview) Commissioning steps (overview) Start Make basic settings (^ 59) Operation via system bus (CAN) with Control via digital inputs higher−level master (^ 62) (^ 61) Digital inputs Configure system bus (CAN) Set X6/DI1, DI2 = HIGH Digital inputs Set X6/DI1, DI2 = HIGH Specify control word...
Commissioning Commissioning steps (overview) Basic settings with GDC 6.1.1 Basic settings with GDC Note! Follow the commissioning steps in the given order! EDBCSXE040 EN 8.0...
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Commissioning Commissioning steps (overview) Basic settings with GDC Setting Brief description Detailed information Conditions Mains is switched off. (Green LED is dark, red LED is blinking) Power supply module is inhibited. – Control bit 1 (STE_RESET) = 0 – Power supply enable input X6/DI1 = LOW For operation in an EtherCAT network: –...
Setting via DIP switch (S1) or C0350 Lenze setting power supply module: 32 Changes are accepted after – a "reset node" (e.g. C0358 = 1, ^ 90). – switching off and on again the low−voltage supply.
Commissioning Commissioning steps (overview) Control via digital inputs 6.1.3 Control via digital inputs Note! Follow the commissioning steps in the given order! Setting Brief description Detailed information ^ 59 Initial state: Basic settings completed. C0001 = 1 Set input X6/DI2 to HIGH. Output X6/DO1 is set to HIGH when the module is ready for operation.
Commissioning Commissioning steps (overview) Operation via EtherCAT with master control 6.1.4 Operation via EtherCAT with master control Note! Follow the commissioning steps in the given order! Setting Brief description Detailed information ^ 59 Conditions EMF2192IB EtherCAT module is plugged onto the AIF interface (X1).
The correct mains voltage must be set in the power supply module to ensure correct operation. The Lenze setting is the automatic adaptation of the switching thresholds for the brake chopper operation using the mains voltage measured (C0173 = 4). Optionally, also fixed values can be set.
Index: 24448 = 5F80 Activation of brake chopper IGBT/fast discharge function (short−circuit braking) ^ 65 Selection list Information (Lenze setting printed in bold) 0 Brake chopper and short−circuit braking 1 Only brake chopper 2 Only fast discharge function (short−circuit braking) 4 Without function EDBCSXE040 EN 8.0...
Setting of power supply enable via terminal X6/DI1 Note: The parameters can only be changed if the controller is inhibited. ^ 66 Selection list Information (Lenze setting printed in bold) 0 Mains disconnection (slow discharge) 1 Mains disconnection and TRIP−RESET 2 Mains disconnection and quick discharge (short−circuit braking)
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Setting of the "STOP" keypad key function of the ECSxE power supply module Note: The parameters can only be changed if the controller is inhibited. Selection list Information (Lenze setting printed in bold) 0 No function 1 Mains disconnection (slow discharge) 2 Quick discharge (short−circuit...
Response − monitoring of internal brake resistor (OC6) Index: 23996 = 5DBC Monitoring response of the internal brake resistor (fault message OC6) ^ 102 Selection list Information (Lenze setting printed in bold) 0 TRIP 3 No response EDBCSXE040 EN 8.0...
Commissioning After mains switch−on After mains switch−on The mains voltage detection will be enabled when the low−voltage supply is switched on. The following data are continuously recorded: Mains voltage amplitude ƒ Mains phase sequence ƒ Mains frequency ƒ Balance of the mains ƒ...
Parameter setting General information Parameter setting General information Controllers and power supply modules can be adapted to your application by setting ƒ the parameters. A detailed description of the functions can be found in the chapter "Commissioning" (¶ 57). The parameters for the functions are stored in numbered codes: ƒ...
Parameter setting with "Global Drive Control" (GDC) Parameter setting with "Global Drive Control" (GDC) With the "Global Drive Control" (GDC) parameterisation and operating program, Lenze provides a plain, concise and compatible tool for the configuration of your application−specific drive task with the PC or laptop: The GDC input assistant offers a comfortable motor selection.
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Parameter setting Parameter setting with "Global Drive Control" (GDC) GDC parameter menu ECSXE466 Fig. 7−2 GDC parameter menu in case of ECSxE power supply module By double−clicking the single menu items of the GDC parameter menu the corresponding codes for setting and display of parameters are indicated. EDBCSXE040 EN 8.0...
Parameter setting Parameter setting with the XT EMZ9371BC keypad Connecting the keypad Parameter setting with the XT EMZ9371BC keypad The keypad is available as accessories. A complete description is given in the documentation on the keypad. 7.3.1 Connecting the keypad ...
Power outputs inhibited Adjusted current limitation is exceeded in motor mode or generator mode Speed controller 1 within its limitation Drive is torque−controlled Only active for operation with Lenze devices of the 9300 series! Active fault 1 Parameter acceptance Display...
Inhibit the controller, LED in the key lights up. Reset fault (TRIP reset): 1. Remove cause of malfunction 2. Press S 3. Press U No menu for ECSxE power supply module Only active when operating Lenze devices of the 8200 vector or 8200 motec series. EDBCSXE040 EN 8.0...
Parameter setting Parameter setting with the XT EMZ9371BC keypad Changing and saving parameters 7.3.4 Changing and saving parameters All parameters for the axis module/power supply module parameterisation or monitoring are stored in codes. The codes are numbered and marked with a "C" in the documentation. Some codes store the parameters in numbered "subcodes"...
X4 ˘ System bus interface (CAN) ƒ – PC interface/HMI for parameter setting and diagnostics (e.g. with the Lenze parameter setting and operating program "Global Drive Control") – Interface to a decentralised I/O system The codes for configuring the system bus (CAN) can be found in the GDC parameter menu (^ 72) under system bus (CAN).
Configuring system bus (CAN) Setting the CAN node address and baud rate Settings via DIP switch Setting the CAN node address and baud rate The CAN node address and baud rate can be set via the DIP switch (S1) or via C0350/C0351. If one of the (address) switches 2 ...
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Configuring system bus (CAN) Setting the CAN node address and baud rate Settings via DIP switch Node address setting The node address is set with the switches 2 ... 7 of the DIP switch. The switches are assigned to certain valencies. The sum of the valencies make the node address to be set (see example).
S1 usually apply. The baud rate (C0351) must be set identically for all CAN bus nodes. ƒ If the Lenze setting has been loaded via C0002, ƒ – C0351 is set to 0 (500 kbit/s); – you have to reset the baud rate (C0351) and the CAN node address (C0350).
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Configuring system bus (CAN) Setting the CAN node address and baud rate Settings via codes Save changes with C0003 = 1. The settings are only accepted after carrying out one of the following actions: Renewed switch−on of the 24 V low−voltage supply ƒ...
This code is not active if one of the switches 2 ... 7 of the DIP switch is set to "ON". After the setting, a reset node is required. Selection list Information (Lenze setting printed in bold) ^ 158 0 COB−ID = basic identifier + C0350 ^ 82 1 COB−ID = 384 + C0354...
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Configuring system bus (CAN) Individual addressing Display of the resulting identifiers Save changes with C0003 = 1. The settings are only accepted after carrying out one of the following actions: Renewed switch−on of the 24 V low−voltage supply ƒ Reset node via the bus system (by the network management (NMT)) ƒ...
Master/slave configuration for CAN bus interface X4 ^ 84 Note: After the setting, a reset node is required. Selection list Information (Lenze setting printed in bold) 0 Slave 1 Master (CAN network PDO enable) 2 Slave node guarding Save changes with C0003 = 1.
Index: 24215 = 5E97 Selection of CAN PDOs/mode for the process data transfer via the system bus (CAN) ^ 85 Selection list Information (Lenze setting printed in bold) 0 No response event−controlled/cyclic without sync 1 CAN1_IN/OUT cyclic (sync−controlled) EDBCSXE040 EN 8.0...
After the boot−up time has elapsed, the NMT telegram for initialising the CAN network is sent by the boot−up master and the process data transfer is started. Only valid if C0352 = 1 (master). ƒ Normally the Lenze setting (3000 ms) is sufficient. ƒ State change from "Pre−operational" to "Operational" ƒ...
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Cycle time Activation delay ^ 86 Setting range (min. value | unit | max. value) 65000 Subcodes Lenze setting Information C0356/1 3000 ms CAN boot−up time Delay time after mains connection for the initialisation by the master. Only valid if C0352 = 1 (master).
Master/slave configuration for CAN bus interface X4 ^ 84 Note: After the setting, a reset node is required. Selection list Information (Lenze setting printed in bold) 0 Slave 1 Master (CAN network PDO enable) 2 Slave node guarding Parameter Designation...
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When C0382 = 0 or C0383 = 0, the monitoring function is not active (no node guarding fault message is enabled). Only relevant if C0352 = 2. ^ 88 Selection list Information (Lenze setting printed in bold) 0 TRIP 1 Message 2 Warning 3 Off EDBCSXE040 EN 8.0...
Designation Data type: INTEGER_32 C0358 CAN reset node Index: 24217 = 5E99 Make a reset node for the CAN bus node. ^ 90 Selection list Information (Lenze setting printed in bold) 0 No function 1 CAN reset EDBCSXE040 EN 8.0...
Configuring system bus (CAN) Assignment of the control word Assignment of the control word Control word to the power supply module (display in C0130) Byte Name Meaning Toggle bit: Bit state change as a "sign of life" of the STE_TOGGLE control Reset fault message STE_RESET...
Configuring system bus (CAN) Assignment of status words Assignment of status words Status word 1 (display in C0131) Byte Name Meaning Power supply module not ready for operation STA1_BTB Status message: ready for operation No warning active STA1_WARNUNG At least one warning active No message active STA1_MELDUNG At least one message active...
Configuring system bus (CAN) Diagnostics codes CAN bus status (C0359) 8.10 Diagnostics codes 8.10.1 CAN bus status (C0359) C0359 serves to query the current CAN bus status. If the status of the system bus (CAN) is "Operational", you can use C0866 and C0868 to check the contents of the data words sent and received via CAN1_IN/OUT.
Configuring system bus (CAN) Diagnostics codes Diagnostics PDO (C0390/1 ... 8) 8.10.2 Diagnostics PDO (C0390/1 ... 8) Parameter Name Data type: INTEGER_32 C0390 Configuration diagnostics PDO via CAN Index: 24185 = 5E79 Via C0390/1 ... 8 a diagnostics PDO (8 bytes) can be parameterised, which can be sent via CAN2_OUT. The 8 bytes can be assigned with variables for advanced diagnostics of the mains conditions and the internal state machine (mapping).
Monitoring functions Monitoring functions Different monitoring functions (¶ 97) protect the drive system from impermissible operating conditions. If a monitoring function responds, the set fault response is triggered to protect the drive and ƒ the fault message is entered position 1 in the fault history buffer (C0168/x, in case ƒ...
Monitoring functions Fault responses Fault responses ð Consequence Reaction Display Keypad XT Fail TRIP / Short−circuit braking TRIP TRIP active: ð The charging of the DC bus is stopped. With short−circuit braking TRIP the DC bus is quickly discharged via the brake resistor. ð...
Overview of monitoring functions Monitoring Possible responses l Lenze setting ü Setting possible Fault message Description Code TRIP Short−circui Message Warning t brake TRIP ü 0011 OC1 Short circuit in the DC bus ˘ ˘ ˘ ü 0012 OC2 Earth fault in the DC bus ˘...
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Monitoring Possible responses l Lenze setting ü Setting possible Fault message Description Code TRIP Short−circui Message Warning t brake TRIP ü 0105 H05 Internal fault (memory) ˘ ˘ ˘ ü 0106 H06 Internal fault (power section) ˘ ˘ ˘ ü...
Monitoring functions Configuring monitoring functions Mains monitoring (LP0, LP1) Configuring monitoring functions 9.3.1 Mains monitoring (LP0, LP1) Mains voltage and mains frequency (LP0) Mains voltage and mains frequency are permanently measured. The permissible ranges depend on the mains voltage set under C0173. The mains frequency must be within the range from 45 to 66 Hz.
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If an LP1 warning or LP1 message is active for the set time, an LP1−TRIP is enabled. Value < 65535 ms: LP1−TRIP Value = 65535 ms: LP1 warning/LP1 message ^ 99 Setting range Lenze setting (min. value | unit | max. value) 65535 65535 ms EDBCSXE040 EN 8.0...
Monitoring functions Configuring monitoring functions Voltage supply monitoring − control electronics (U15) 9.3.2 Voltage supply monitoring − control electronics (U15) If the voltage at X6/DI1 or X6/DI3 falls below 17 V, TRIP "U15" is triggered. The fault can only be reset if U > 19 V. 9.3.3 DC bus monitoring (OU, OC1, OC2, OC3) Overvoltage in DC bus (OU)
= 5DBC Monitoring response of the internal brake resistor (fault message OC6) ^ 102 Selection list Information (Lenze setting printed in bold) 0 TRIP 3 No response External brake resistor (OH3) Stop! If an external brake resistor is used, the monitoring of the internal brake resistor must be deactivated (C0579 = 3).
Monitoring functions Configuring monitoring functions Brake chopper IGBT monitoring (OC4) 9.3.7 Brake chopper IGBT monitoring (OC4) The brake chopper IGBT is monitored independently of the brake resistor (internal or external). There are two types of monitoring causing a TRIP "OC4": The voltage U is monitored by hardware.
ƒ TRIP "CE2" (CAN2_IN, reserved) or ƒ TRIP "CE3" (CAN3_IN, event−controlled/cyclic without sync) enabled. ƒ When C0357 = 0 ms (Lenze setting) this monitoring function is switched off. Parameter Designation Data type: INTEGER_32 C0357 CAN_IN monitoring times (CE1 ... CE3)
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When C0382 = 0 or C0383 = 0, the monitoring function is not active (no node guarding fault message is enabled). Only relevant if C0352 = 2. ^ 88 Selection list Information (Lenze setting printed in bold) 0 TRIP 1 Message 2 Warning 3 Off EDBCSXE040 EN 8.0...
Diagnostics Diagnostics with Global Drive Control (GDC) Diagnostics 10.1 Diagnostics with Global Drive Control (GDC) Different system values and fault messages can be read in the GDC parameter menu under Diagnostics via the following codes: Parameter Designation Data type: INTEGER_32 C0050 Mains voltage (V ) between phases L1−L2...
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Diagnostics Diagnostics with Global Drive Control (GDC) Parameter Designation Data type: INTEGER_32 C0061 Heatsink temperature Index: 24514 = 5FC2 Display of the heatsink temperature Display range (min. value | unit | max. value) −3276.7 °C 3276.7 Parameter Designation Data type: INTEGER_32 C0062 Interior device temperature Index: 24513...
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Diagnostics Diagnostics with Global Drive Control (GDC) Parameter Designation Data type: INTEGER_32 C0161 Current TRIP fault Index: 24414 = 5F5E Display of the current TRIP fault (TRIP, short−circuit brake TRIP) ^ 117 Parameter Designation Data type: INTEGER_32 C0168 Fault history buffer Index: 24407 = 5F57 List of the fault messages occurred (TRIP, short circuit braking TRIP, message, warning)
Diagnostics Advanced diagnostics via diagnostics PDO (CAN2_OUT) 10.2 Advanced diagnostics via diagnostics PDO (CAN2_OUT) Via CAN2_OUT a diagnostics process data telegram (PDO) with display values concerning the mains conditions and the internal state machine can be sent from the power supply module.
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Diagnostics Advanced diagnostics via diagnostics PDO (CAN2_OUT) Value Description Size C0390/1 ... 8 Internal error bits: 2 bytes Bit 0 = 1: An Ixt overload has occurred. Bit 1 = 1: The internal brake resistor is overloaded. Bit 2 = 1: The external temperature contact is open. Bit 3 = 1: A short circuit of the brake IGBT has occurred.
Diagnostics Diagnostics with the XT EMZ9371BC keypad 10.3 Diagnostics with the XT EMZ9371BC keypad In the "Diagnostic" menu the two submenus "Actual info" and "History" contain all codes monitoring the drive ƒ fault/error diagnosis ƒ In the operating level, more status messages are displayed. If several status messages are active, the message with the highest priority is displayed.
Diagnostics Diagnostics with PCAN−View Monitoring of telegram traffic on the CAN bus 10.4 Diagnostics with PCAN−View "PCAN−View" is the basic version of the "PCAN−Explorer" program for Windows® of PEAK System Technik GmbH. The program permits a simultaneous transmission and reception of CAN messages which can be transmitted manually and periodically.
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Diagnostics Diagnostics with PCAN−View Monitoring of telegram traffic on the CAN bus On the basis of the IDs displayed, you can assign the telegrams to the devices. If no telegrams are displayed, this may be caused by various factors: Is your Engineering PC connected to the correct CAN bus? ƒ...
Diagnostics Diagnostics with PCAN−View Setting all CAN nodes to the "Operational" status 10.4.2 Setting all CAN nodes to the "Operational" status How to set all CAN nodes to the "Operational" status: 1. Create the following CAN message under "New transmit message": 2.
Troubleshooting and fault elimination Fault analysis Fault analysis via the LED display Troubleshooting and fault elimination Failures can be quickly detected and classified by means of display elements or status messages via the MotionBus (CAN). Display elements and status messages provide a rough classification of the trouble. The chapter "11.2 Fault messages"...
Troubleshooting and fault elimination Fault analysis Fault analysis with the history buffer 11.1.3 Fault analysis with the history buffer The history buffer (C0168) enables you to trace faults. The corresponding fault messages are stored in eight memory locations in the sequence of their occurrence. Structure of the history buffer The fields under "fault history"...
Troubleshooting and fault elimination Fault messages Causes and remedies 11.2 Fault messages 11.2.1 Causes and remedies Tip! When the fault messages are retrieved via the system bus (CAN) they are displayed as a number (see column fault number ˘number" in the following table).
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Troubleshooting and fault elimination Fault messages Causes and remedies Fault message Description Description Cause Cause Remedy Remedy Display 0032 Mains phase failure No mains phase Check mains voltage 1032 (as of operating system V2.0) Mains not sinusoidal In the case of voltage dips: 2032 Voltage dips ("unstable Reduce charging current...
Strong interference on control Control cables must be shielded cables Ground or earth loops in wiring PE wiring 0072 PR1 Checksum error in parameter Contact Lenze set 1 0079 PR5 Internal fault (EEPROM) Contact Lenze 0095 FAN1 Fan monitoring (only for built−in...
Designation Data type: INTEGER_32 C0002 Load Lenze setting Index: 24573 = 5FFD Note: The Lenze setting can only be loaded if the controller is inhibited. Selection list Information (Lenze setting printed in bold) 0 Load Lenze setting 1 Loading executed...
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Parameter Designation Data type: INTEGER_32 C0024 Service code Index: 24551 = 5FE7 Note: Only the Lenze service is allowed to make changes! Setting range Lenze setting (min. value | unit | max. value) 10000 50ms Parameter Designation Data type: INTEGER_32...
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C0043 Reset fault message Index: 24532 = 5FD4 Reset active fault message (TRIP−RESET) ^ 119 Selection list Information (Lenze setting printed in bold) 0 TRIP−RESET / no fault 1 Fault active Parameter Designation Data type: INTEGER_32 C0050 Mains voltage (V ) between phases L1−L2...
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Appendix Codes Parameter Designation Data type: INTEGER_32 C0061 Heatsink temperature Index: 24514 = 5FC2 Display of the heatsink temperature Display range (min. value | unit | max. value) −3276.7 °C 3276.7 Parameter Designation Data type: INTEGER_32 C0062 Interior device temperature Index: 24513 = 5FC1 Display of the interior temperature...
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C0125 LECOM baud rate (AIF) Index: 24450 = 5F82 Baud rate for operation via AIF interface Selection list Information (Lenze setting printed in bold) 0 9600 bits/s 1 4800 bits/s 2 2400 bits/s 3 1200 bits/s 4 19200 bits/s Parameter...
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Appendix Codes Parameter Designation Data type: UNSIGNED_16 C0131 Status word 1 "Stat1" from power supply module Index: 24444 = 5F7C Bit coded display of the status word 1 "Stat1" from the power supply module ^ 92 Display range (min. value | unit | max. value) 0x0000 0xFFFF Bits...
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Appendix Codes Parameter Designation Data type: UNSIGNED_16 C0150 DCTRL status word 1 Index: 24425 = 5F69 Bit coded display of the internal status word 1 Display range (min. value | unit | max. value) 0x0000 0xFFFF Bits Information (read only) Bit 0 Discharge DC bus (U <...
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Appendix Codes Parameter Designation Data type: INTEGER_32 C0161 Current TRIP fault Index: 24414 = 5F5E Display of the current TRIP fault (TRIP, short−circuit brake TRIP) ^ 117 Parameter Designation Data type: INTEGER_32 C0168 Fault history buffer Index: 24407 = 5F57 List of the fault messages occurred (TRIP, short circuit braking TRIP, message, warning) ^ 116 ^ 117...
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= 5F52 Mains voltage selection ^ 64 Selection list Information (Lenze setting printed in bold) No response 0 Operation on 230 V mains 1 Operation on 400 V mains 2 Operation on 460 V mains 3 Operation on 480 V mains...
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Appendix Codes Parameter Designation Data type: INTEGER_32 C0231 Hardware version Index: 24344 = 5F18 Display of the hardware version Display range (min. value | unit | max. value) 65535 Parameter Designation Data type: INTEGER_32 C0235 Device − month of manufacture Index: 24340 = 5F14 Display of the month of manufacture of the device...
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This code is not active if one of the switches 2 ... 7 of the DIP switch is set to "ON". (^ 78) After the setting, a reset node is required. Selection list Information (Lenze setting printed in bold) 0 500 kbps 1 250 kbps 2 125 kbps...
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This code is not active if one of the switches 2 ... 7 of the DIP switch is set to "ON". After the setting, a reset node is required. Setting range (min. value | unit | max. value) Subcodes Lenze setting Information C0354/1 ID offset for COB−ID CAN1_IN C0354/2 ID offset for COB−ID CAN1_OUT...
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Designation Data type: INTEGER_32 C0358 CAN reset node Index: 24217 = 5E99 Make a reset node for the CAN bus node. ^ 90 Selection list Information (Lenze setting printed in bold) 0 No function 1 CAN reset EDBCSXE040 EN 8.0...
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Index: 24215 = 5E97 Selection of CAN PDOs/mode for the process data transfer via the system bus (CAN) ^ 85 Selection list Information (Lenze setting printed in bold) 0 No response event−controlled/cyclic without sync 1 CAN1_IN/OUT cyclic (sync−controlled) Parameter Designation...
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When C0382 = 0 or C0383 = 0, the monitoring function is not active (no node guarding fault message is enabled). Only relevant if C0352 = 2. ^ 88 Selection list Information (Lenze setting printed in bold) 0 TRIP 1 Message 2 Warning 3 Off Parameter...
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Appendix Codes Parameter Designation Data type: INTEGER_32 C0400 A/D values Index: 24175 = 5E6F Display of the A/D values Display range (min. value | unit | max. value) −214748 214748 Subcodes Information C0400/1 Interior device temperature C0400/2 Design ID of the power section C0400/3 External low−voltage supply C0400/4...
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Setting of power supply enable via terminal X6/DI1 Note: The parameters can only be changed if the controller is inhibited. ^ 66 Selection list Information (Lenze setting printed in bold) 0 Mains disconnection (slow discharge) 1 Mains disconnection and TRIP−RESET 2 Mains disconnection and quick discharge (short−circuit braking)
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Response − monitoring of internal brake resistor (OC6) Index: 23996 = 5DBC Monitoring response of the internal brake resistor (fault message OC6) ^ 102 Selection list Information (Lenze setting printed in bold) 0 TRIP 3 No response Parameter Designation Data type: INTEGER_32 C0595 Response −...
The table of attributes contains information required for communicating with the ECSxE power supply module via parameters. How to read the table of attributes: Column Meaning Entry Code Name of the Lenze code Cxxxx Name Parameter short text Text Index Index under which the parameter is addressed.
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Appendix Table of attributes Code Code Designation Designation Index Data Access Data type Factor CINH ü C0054 Mains current (r.m.s. value) 24521 5FC9 INTEGER_32 10000 ü C0055 Voltage across the brake resistor 24520 5FC8 INTEGER_32 10000 ü C0057 Mains frequency 24518 5FC6 INTEGER_32...
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Appendix Table of attributes Code Code Designation Designation Index Data Access Data type Factor CINH ü ü C0358 CAN reset node 24217 5E99 INTEGER_32 10000 ü C0359 CAN status 24216 5E98 INTEGER_32 10000 ü ü C0360 CAN PDOs/mode selection 24215 5E97 INTEGER_32 10000...
12.3 General information about the system bus (CAN) All Lenze drive and automation systems are provided with an integrated system bus interface for networking control components on the field level. The system bus interface serves to exchange, for instance, process data and parameter values between the nodes.
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(SDO, Service Data Objects) the transmission was successful. Parameter data of Lenze devices are called codes. The parameter data channel enables access to all Lenze codes and all CANopen indexes. Parameters are set, for instance, for the initial commissioning of a plant or when material of a production machine is exchanged.
Appendix General information about the system bus (CAN) Communication phases of the CAN network (NMT) 12.3.2 Communication phases of the CAN network (NMT) Regarding communication, the controller knows the following statuses: Status Description "Initialisation" After the controller is switched on, the initialisation phase is run through. During this phase, the controller is not involved in the data exchange on the bus.
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Appendix General information about the system bus (CAN) Communication phases of the CAN network (NMT) State transitions Initialisation (14) (11) Pre-Operational (10) (13) Stopped (12) Operational E82ZAFU004 Fig. 12−2 State transitions in the CAN network (NMT) State Command Network status after Effect on process or parameter data after state change transition change...
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Appendix General information about the system bus (CAN) Communication phases of the CAN network (NMT) Network management (NMT) The telegram structure used for the network management contains the identifier and the command included in the user data which consists of the command byte and the node address.
Appendix General information about the system bus (CAN) Process data transfer 12.3.3 Process data transfer Agreements Process data telegrams between host (master) and controller (slave) are ƒ distinguished as follows with regard to their direction: – Process data telegrams to the controller –...
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Appendix General information about the system bus (CAN) Process data transfer 12.3.3.2 Structure of the process data The process data telegrams have a maximum user data length of eight bytes each. Process data input telegram (RPDO) The process data input telegram transmits control information to the controller. ƒ...
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Appendix General information about the system bus (CAN) Process data transfer 12.3.3.3 Transfer of the process data objects Process data objects Data transmission ECSxE ECSxS/P/M/A AIF1_IN ˘ CAN1_IN cyclic (sync−controlled) cyclic (sync−controlled) CANaux1_IN ˘ AIF2_IN ˘ RPDOs CAN2_IN ˘ event−controlled/cyclic without sync (to ECS module) CANaux2_IN ˘...
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Appendix General information about the system bus (CAN) Process data transfer 12.3.3.4 Cyclic process data objects Tx-PDO1 Rx-PDO1 ECSxS/P/M/A... ECSXA218 Fig. 12−6 Example: Cyclic process data transfer from/to master (PLC) For the quick exchange of process data from or to the master respectively one process data object for input signals (Rx−PDO1) and one process data object for output signals (Tx−PDO18 ), each with 8 bytes of user data, is provided.
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Appendix General information about the system bus (CAN) Process data transfer Synchronisation of PDOs with sync−controlled transmission In order that the cyclic process data can be read by the controller or the controller accepts the process data, a special telegram, the CAN sync telegram, is used in addition. The CAN sync telegram is the trigger point for sending process data of the controller to the master and transferring process data from the master to the controller.
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Appendix General information about the system bus (CAN) Process data transfer 12.3.3.5 Event−controlled process data objects The event−controlled process data objects are particularly suitable for the data exchange between controllers and for distributed terminal extensions. They can, however, also be used by a host system.
ECSXA220 Fig. 12−9 Parameter data channels for parameterising ECS Parameters ... are values which are stored under codes in the Lenze controllers. ƒ are set e.g. during initial commissioning or while changing materials in a machine. ƒ are transmitted with low priority.
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Appendix General information about the system bus (CAN) Parameter data transfer 12.3.4.1 User data Structure of the parameter data telegram User data (up to 8 bytes) 1. byte 2. byte 3. byte 4. byte 5. byte 6. byte 7. byte 8.
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Data 3. The error codes are standardised acc. to DS301, V4.02. Addressing by index and subindex The parameter or Lenze code is addressed with these bytes according to the following formula: Index = 24575 − (Lenze code number) Data 1 ...
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Appendix General information about the system bus (CAN) Parameter data transfer 12.3.4.2 Error messages User data (up to 8 bytes) 1st byte 2nd byte 3rd byte 4. byte 5. byte 6. byte 7. byte 8. byte Index Index Command Subindex Error code Low byte High byte...
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Appendix General information about the system bus (CAN) Parameter data transfer User data Command Index Index Subindex Data 1 Data 2 Data 3 Data 4 LOW byte HIGH byte Identifier 1541 0x40 0xC2 0x5F 0x00 0x00 0x00 0x00 0x00 Telegram from controller ƒ...
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Appendix General information about the system bus (CAN) Parameter data transfer Writing parameters The acceleration time C0012 (parameter set 1) of the controller with the node address 1 is to be changed to 20 seconds via the SDO1 (parameter data channel 1). Identifier calculation ƒ...
Appendix General information about the system bus (CAN) Addressing of the parameter and process data objects 12.3.5 Addressing of the parameter and process data objects The CAN bus system is based on a message−oriented data exchange between a transmitter and many receivers. Thus, all nodes can transmit and receive messages at the same time. The identifier in the CAN telegram ˘...
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Addressing of the parameter and process data objects Assignment of the node address for the data exchange between Lenze devices If Lenze devices are assigned with node addresses in a complete ascending order, the identifiers of the event−controlled data objects (CAN2_IO/CAN3_IO) are factory−set so that the devices are able to communicate with each other.
12.4 Overview of accessories The accessories are not included in the scope of supply. Lenze’s basic devices and accessories are carefully matched to each other. With the basic device and the accessories, all components for a complete drive system are available. The component selection must be matched to the respective application.
Appendix Overview of accessories System bus components PC system bus adapter Type/order number Voltage supply via DIN connection EMF2173IB Voltage supply via PS2 connection EMF2173IB−V002 Voltage supply via PS2 connection EMF2173IB−V003 (electrical isolation to CAN bus) USB system bus adapter EMF2177IB Components for digital frequency coupling Digital frequency distributor/cables...
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Appendix Overview of accessories Brake resistors of type ERBD... Brake resistors with an increased power loss in IP20 design (protection against accidental contact acc. to NEMA 250 type 1) Brake resistor Rated data Type ERBD047R01K2 ERBD022R03K0 Resistance [] Continuous power 1200 3000 Amount of heat...
Appendix Overview of accessories 12.4.5 Mains fuses Mains fuses are not included in the Lenze delivery program. Use standard fuses. ƒ When using ECSxE power supply modules which are fused on the supply side the ƒ DC−bus supply need not be fused.
25 m each (Lenze system cable). The interference level A is observed as long as the motor cable length per axis module is 25 m at a maximum (Lenze sytem cables) and the number of the ECS axis modules is maximally 10.
Index Index Basic settings with GDC, 59 Baud rate Accessories, 160 − setting, 79 − brake resistors, 161 via DIP switch, 79 − communication modules, 160 − system bus (CAN). Siehe baud rate − connector set, 160 Brake chopper IGBT, monitoring, 103 −...
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Index CAN bus CAN network management (NMT), 145 − assignment of the plug connectors, 54 CAN user organisation CiA, Homepage, 142 − boot−up time setting, 86 Capacitor module, 10 − control word, assignment, 91 Capacitor module ECSxK..., Connection, 48 − cyclic process data objects, synchronisation, 150 Capacitor modules, 48 −...
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Index Configuration Controller enable, 52 − monitoring, 95 Cooling, 28 brake chopper IGBT, 103 brake resistor, 102 Current, monitoring, 103 communication, 104 Cyclic process data objects, 149 current, 103 DC bus, 101 fan, 101 heatsink temperature, 101 mains, 99 Data telegram, 141 temperature inside the device, 101 voltage supply of control electronics, 101 Data, general electrical, 22...
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Index Drive system on the mains, 38 Error messages, 155 − operation on public supply systems, EN 61000−3−2, 39 − Causes and remedies, 117 − supply forms / electrical supply conditions, 39 − causes and remedies, 117 − configuration, 97 −...
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Index − power terminals, DC bus connection, 41, 44 Installation, mechanical, 26 Global Drive Control (GDC) Installation, mechanical , Important notes, 26 − Diagnostics, 106 − parameter menu, 72 Insulation resistance, 22 − Parameter setting, 71 Internal brake resistor − Connection, 45 −...
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− TRIP, 96 Switching thresholds, DC−bus voltage/brake resistor, 64 − warning, 96 Sync telegram, 150 Synchronisation, cyclic process data objects, 150 Safety instructions, 14 − definition, 20 − For Lenze power supply modules, 14 − layout, 20 EDBCSXE040 EN 8.0...
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Index System bus (CAN), 141 Telegram data, display, 93 − assignment of the plug connectors, 54 Temperature, 21 − baud rate, 55, 56 Temperature inside the device, monitoring, 101 − boot−up time setting, 86 Terminal assignment, power connections, 41 − CAN bus status (C0359), 93 −...