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Sony XM-D9001GTR Service Manual

Monaural power amplifier
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SERVICE MANUAL

Ver. 1.0 2006. 01
AUDIO POWER SPECIFICATIONS (US MODEL)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
550 watts minimum continuous average power into 4 ohms,
20 Hz to 200 Hz with no more than 1.0% total harmonic
distortion per Car Audio Ad Hoc Committee standards.
Other Specifications
Circuit system
Class D Technology
Pulse power supply
Inputs
RCA pin jacks
High level input connector
Outputs
Speaker terminals
Through out pin jacks
Suitable speaker impedance
2 – 8 Ω
Maximum outputs
950 W (at 4 Ω)
1,300 W (at 2 Ω)
Rated outputs (supply voltage at 14.4 V)
550 W RMS (20 – 200 Hz, 1.0% THD+N, at 4 Ω)
900 W RMS (50 Hz, 1.0% THD+N, at 2 Ω)
SN Ratio
65 dBA (Reference 1 W into 4 Ω)
+0
Frequency response
5 – 300 Hz (
–3
0.1% or less (at 50 Hz, 4 Ω)
Harmonic distortion
Input level adjustment range
0.3 – 6.0 V (RCA pin jacks)
6.5 – 16.0 V (High level input)
Sony Corporation
9-887-062-01
2006A04-1
eVehicle Division
© 2006. 01
Published by Sony Techno Create Corporation
XM-D9001GTR
SPECIFICATIONS
dB)
Subsonic filter
6 – 70 Hz, OFF, –12 dB, –24 dB/oct
Low-pass filter
50 – 300 Hz, –12 dB, –24 dB/oct
Low boost
0 – 10 dB (40 Hz)
Power requirements
12 V DC car battery
(negative ground)
Power supply voltage
10.5 – 16 V
at rated output: 95 A (at 2 Ω)
Current drain
Remote input: 1 mA
Approx. 402 × 55 × 275 mm
Dimensions
(15
× 2
7/8
1/4
projecting parts and controls
Mass
Approx. 5.4 kg (11 lb. 15 oz.) not incl. accessories
Supplied accessories
Mounting screws (4)
High level input cord (1)
Design and specifications are subject to change without
notice.
MONAURAL POWER AMPLIFIER
US Model
Canadian Model
× 10
in.) (w/h/d) not incl.
7/8
1

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  Summary of Contents for Sony XM-D9001GTR

  • Page 1: Service Manual

    Design and specifications are subject to change without Harmonic distortion Input level adjustment range notice. 0.3 – 6.0 V (RCA pin jacks) 6.5 – 16.0 V (High level input) MONAURAL POWER AMPLIFIER Sony Corporation 9-887-062-01 2006A04-1 eVehicle Division © 2006. 01 Published by Sony Techno Create Corporation...
  • Page 2: Table Of Contents

    REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL IN SUPPLEMENTS PUBLISHED BY SONY. OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 3: General

    XM-D9001GTR SECTION 1 GENERAL This section is extracted from instruction manual. Features Caractéristiques Location and Function Emplacement et of Controls fonction des commandes • Maximum power output of 1,300 W (at 2 Ω). • Puissance de sortie maximale de 1 300 W (à 2 Ω).
  • Page 4: Connections

    XM-D9001GTR Connections Active Thermal Control Installation Installation Contrôle thermique actif Before Installation Avant l’installation • Mount the unit either inside the trunk or under a • Installez l’appareil dans le coffre ou sous un siège. seat. • Choisissez un endroit de montage judicieux pour OUTPUT •...
  • Page 5 • Do not connect any active speakers (with built-in In such a case, consult your nearest Sony dealer. amplifiers) to the speaker terminals of the unit. Doing so may damage the active speakers.
  • Page 6: Input Connections

    XM-D9001GTR Input Connections Connexions d’entrée For details on the settings of switches and controls, refer to “Location and Function of Controls”. Pour plus de détails sur les réglages des commutateurs et commandes, reportez-vous à « Emplacement et fonction des commandes ».
  • Page 7: Disassembly

    XM-D9001GTR SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. COVER ASSY (Page 7) 2-2. TOP PLATE SECTION (Page 8) 2-5. LED ILLUM BOARD, 2-3. AMP BOARD SECTION LED PROT BOARD (Page 8) (Page 9) 2-4.
  • Page 8: Top Plate Section

    XM-D9001GTR 2-2. TOP PLATE SECTION 2 four screws (+BTP 3 × 8) 3 three screws (+BTP 3 × 8) 1 screw (+BVST 3 × 6) 6 top plate section 5 CN811 2-3. AMP BOARD SECTION 4 two screws 3 three screws (+BTP 3 ×...
  • Page 9: Front Panel

    XM-D9001GTR 2-4. FRONT PANEL 2 two screws (+BTP 3 × 8) AMP board 1 three screws (+BTP 3 × 8) 3 front panel 2-5. LED ILLUM BOARD, LED PROT BOARD 1 screw (+BTP 2.6 × 5) 3 screw 2 LED ILLUM board (+BTP 2.6 ×...
  • Page 10: Diagrams

    XM-D9001GTR SECTION 3 DIAGRAMS • Waveform THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. IC901 5 (In addition to this, the necessary note is printed in each block.) for schematic diagram: 2.8 Vp-p Note: • All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics and tantalums.
  • Page 11: Block Diagram

    XM-D9001GTR 3-1. BLOCK DIAGRAM S101 SUBSONIC S102 PRE AMP FILTER LOW PASS GAIN AMP IC101 (1/2) L.P.F FILTER IC101 (2/2) FILTER AMP JK101 FILTER AMP FILTER AMP IC102 (1/2) IC106 (2/2) RV2-2 BOOST AMP PRE AMP PRE AMP IC103 (1/2)
  • Page 12: Printed Wiring Boards -Amp Section (1/2)

    XM-D9001GTR 3-2. PRINTED WIRING BOARDS — AMP SECTION (1/2) — : Uses unleaded solder. 1-869-425- 1-869-423- 1-869-422- XM-D9001GTR...
  • Page 13: Printed Wiring Boards -Amp Section (2/2)

    3-3. PRINTED WIRING BOARDS — AMP SECTION (2/2) — : Uses unleaded solder. XM-D9001GTR TP16 Q806 R813 Q915 D855 Q805 IC903 TP19 Q920 R918 C801 L102 Q914 TH802 D906 D905 Q108 Q112 Q116 Q115 TP27 Q102 C934 C933 Q912 Q113...
  • Page 14: Schematic Diagram -Amp Section (1/2)

    XM-D9001GTR 3-4. SCHEMATIC DIAGRAM — AMP SECTION (1/2) — • Refer to page 16 for IC Block Diagrams. R124 D110 R123 D109 R128 D111 D112 R129 TP11 TM101 R199 C106 R105 TP10 C107 R106 R200 C108 R107 C109 R108 TP12...
  • Page 15: Schematic Diagram -Amp Section (2/2)

    XM-D9001GTR • Refer to page 10 for Waveform. 3-5. SCHEMATIC DIAGRAM — AMP SECTION (2/2) — • Refer to page 16 for IC Block Diagrams. (Page 14) (Page 14) CNA813 CN813 C702 D863(1/2) R848 R856 R859 D854 TH803 TH802 TH801...
  • Page 16 XM-D9001GTR • IC Block Diagrams IC112 IR2110S (AMP BOARD (1/2)) DETECT LEVEL PULSE SHIFT VDD/VCC FILTER LEVEL SHIFT PULSE 3 VCC VDD/VCC DETECT LEVEL LIN 14 SHIFT DELAY VSS 15 IC901 TL594INSR (AMP BOARD (2/2)) REF. REG. ERROR 0.1V ERROR...
  • Page 17: Exploded Views

    XM-D9001GTR SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 18: Amp Board Section

    XM-D9001GTR 4-2. AMP BOARD SECTION Q115, Q112 not supplied Q116, Q113 Q906, Q904, Q909, Q911 D905, D906 supplied Q907, Q905, Q908, Q910 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 2-661-805-01 PANEL, FRONT Q115 6-551-501-01 FET IRFB38N20DPBF...
  • Page 19: Electrical Parts List

    XM-D9001GTR SECTION 5 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 20 XM-D9001GTR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C828 1-100-623-11 CERAMIC CHIP 0.1uF 100V < TERMINAL BOARD > C829 1-135-620-11 MYLAR 250V C830 1-100-623-11 CERAMIC CHIP 0.1uF 100V CN101 1-694-985-21 TERMINAL BOARD (SPEAKER OUT) C831...
  • Page 21 XM-D9001GTR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D920 8-719-065-42 DIODE 02DZ15-Y(TPH3) Q804 8-729-034-51 TRANSISTOR KTC3875 D921 8-719-037-54 DIODE RD30SB-T1 Q805 8-729-216-22 TRANSISTOR 2SA1162-G D922 8-719-037-54 DIODE RD30SB-T1 Q806 8-729-034-51 TRANSISTOR KTC3875 D923 8-719-037-54 DIODE RD30SB-T1...
  • Page 22 XM-D9001GTR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R124 1-216-837-11 METAL CHIP 1/10W R185 1-216-805-11 METAL CHIP 1/10W R125 1-216-833-11 METAL CHIP 1/10W R186 1-216-801-11 METAL CHIP 1/10W R126 1-216-821-11 METAL CHIP 1/10W R187 1-216-793-11 METAL CHIP...
  • Page 23 XM-D9001GTR LED FUNC LED ILLUM LED PROT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R858 1-216-821-11 METAL CHIP 1/10W 1-225-647-11 RES, VAR, CARBON 20KX4 (LOW PASS FILTER) R859 1-216-825-11 METAL CHIP 2.2K 1/10W 1-227-730-11 RES, VAR, CARBON 5K (LOW BOOST (40Hz))
  • Page 24 XM-D9001GTR Ref. No. Part No. Description Remark ACCESSORIES ************ 2-666-272-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH) ************************************************************* PARTS FOR INSTALLATION AND CONNECTIONS *************************************** X-2108-372-1 SCREW, SUB ASSY (MOUNTING SCREW) 1-690-779-31 CORD (WITH CONNECTOR) (HIGH LEVEL INPUT) (0.2m) φ 5 × 15 mm (× 4)
  • Page 25 XM-D9001GTR MEMO...
  • Page 26 XM-D9001GTR REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2006. 01...