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SERVICE MANUAL

Ver 1.0 2003. 12
AUDIO POWER SPECIFICATIONS (US MODEL)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
500 watts minimum continuous average power into 4 ohms,
20 Hz to 300 Hz with no more than 0.2% total harmonic
distortion per Car Audio Ad Hoc Committee standards.
Other Specifications
Circuit system
Class D Technology
Pulse power supply
Inputs
RCA pin jacks
High level input connector
Outputs
Speaker terminals
Through out pin jacks
Suitable speaker impedance
2 – 8 Ω
Maximum outputs
1,000 W (at 4 Ω)
1,600 W (at 2 Ω)
Rated outputs (supply voltage at 14.4 V)
500 W (20 – 300 Hz, 0.2% THD, at 4 Ω)
900 W (20 – 300 Hz, 0.6% THD, at 2 Ω)
+0.5
Frequency response
5 – 300 Hz (
–3
Harmonic distortion
0.06% or less (at 100 Hz, 4 Ω)
Input level adjustment range
0.3 – 6.0 V (RCA pin jacks)
1.2 – 12.0 V (High level input)
Sony Corporation
9-961-619-01
2003L04-1
e Vehicle Company
© 2003. 12
Published by Sony Engineering Corporation
XM-DS1600P5
SPECIFICATIONS
dB)
Sub-sonic filter
15 Hz, –12 dB/oct
Low-pass filter
50 – 300 Hz, –12 dB/oct
Low boost
0 – 10 dB (40 Hz)
Power requirements
12 V DC car battery
(negative ground)
Power supply voltage
10.5 – 16 V
Current drain
at rated output : 90 A (at 2 Ω)
Remote input : 2 mA
Dimensions
Approx. 347 × 57 × 339 mm
× 2
× 13
(13
3/4
1/4
projecting parts and controls
Mass
Approx. 3.8 kg (8 lb. 6 oz.) not incl. accessories
Supplied accessories
Mounting screws (5)
High level input cord (1)
Protection cap (1)
4P modularcable (1)
Remote level controller (1)
Screws (2)
Design and specifications are subject to change without
notice.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
MONAURAL POWER AMPLIFIER
US Model
Canadian Model
in.) (w/h/d) not incl.
3/8
1

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Table of Contents

   Also See for Sony XM-DS1600P5

   Summary of Contents for Sony XM-DS1600P5

  • Page 1: Service Manual

    • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. MONAURAL POWER AMPLIFIER Sony Corporation 9-961-619-01 2003L04-1 e Vehicle Company © 2003. 12 Published by Sony Engineering Corporation...
  • Page 2: Table Of Contents

    CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3: General

    XM-DS1600P5 SECTION 1 GENERAL This section is extracted from instruction manual.
  • Page 4: Connections

    XM-DS1600P5...
  • Page 5 XM-DS1600P5...
  • Page 6: Disassembly

    XM-DS1600P5 SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. BOTTOM PLATE (Page 6) 2-2. MAIN BOARD SECTION (Page 7) 2-5. LED BOARD 2-3. DISASSMBLY AND ASSEMBLY 2-4. MAIN BOARD (Page 8) OF ORNAMENTAL PLATE...
  • Page 7: Main Board Section

    XM-DS1600P5 2-2. MAIN BOARD SECTION 2 three screws (+BTP 3 x 14) 3 three screws (+BTP 3 x 14) 5 MAIN board section 4 three screws (+BTP 3 x 14) 1 screw (+P 3 x 8) heat sink (main) 6 CNT2 2-3.
  • Page 8: Main Board

    XM-DS1600P5 2-4. MAIN BOARD 2 two screws (+P 3 x 8) 1 screw (+P 3 x 8) 4 MAIN board 3 panel (front) 2-5. LED BOARD 1 screw (+P 3 x 6) 2 LED board heat sink (main)
  • Page 9: Diagrams

    XM-DS1600P5 SECTION 3 DIAGRAMS 3-1. IC BLOCK DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is IC10 SSM2018TP printed in each block.) for schematic diagram: Note: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
  • Page 10: Printed Wiring Boards -main Section (1/2)

    XM-DS1600P5 3-2. PRINTED WIRING BOARDS — MAIN SECTION (1/2) — • Refer to page 9 for Common Note on Printed Wiring Boards. MAIN BOARD (SIDE A) • Semiconductor Location (Side A) RG13 Ref. No. Location RG14 RG15 RG16 RG17 RG18...
  • Page 11: Printed Wiring Boards -main Section (2/2)

    XM-DS1600P5 3-3. PRINTED WIRING BOARDS — MAIN SECTION (2/2) — • Refer to page 9 for Common Note on Printed Wiring Boards. MAIN BOARD (SIDE B) • Semiconductor Location (Side B) Ref. No. Location MC28 R137 MC27 RG12 VOLUME ASSY...
  • Page 12: Schematic Diagram -main Section (1/2)

    XM-DS1600P5 3-4. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 9 for Common Note on Schematic Diagram and IC Block Diagrams. IC1(1/2) CNT1 IC4(2/2) R136 IC4(1/2) R163 IC9(2/2) IC5(2/2) EC51 IC9(1/2) IC5(1/2) R159 R164 IC1(2/2) IC2(2/2) IC2(1/2)
  • Page 13: Schematic Diagram -main Section (2/2)

    XM-DS1600P5 3-5. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 9 for Common Note on Schematic Diagram and IC Block Diagrams. EC61 R115 R215 R112 R114 R113 R213 MC11 R121 MC28 R110 RG13 MC25 R109 RG14 RG15...
  • Page 14 XM-DS1600P5 MEMO...
  • Page 15: Exploded Views

    XM-DS1600P5 SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 16: Main Board Section

    XM-DS1600P5 4-2. MAIN BOARD SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-265-722-01 PANEL (FRONT) 3-912-432-01 SCREW (+–B) A-3283-641-A MAIN BOARD, COMPLETE 3-253-537-01 SCREW (M5X11) 3-253-061-01 HEAT SINK (SUB) 3-253-063-01 SHEET (TR), INSULATING 3-253-062-01 PLATE, RETAINER 7-685-645-79 SCREW +P 3X6 TYPE2 NON-SLIT 3-225-183-11 SCREW (+PSW.TT.3XL)
  • Page 17: Electrical Parts List

    XM-DS1600P5 SECTION 5 MAIN ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 18 XM-DS1600P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < CAPACITOR > EC39 1-100-587-11 ELECT 1000uF 100V EC40 1-100-587-11 ELECT 1000uF 100V 1-137-379-11 FILM 0.33uF EC50 1-126-934-11 ELECT 220uF 1-130-497-00 FILM 0.15uF EC51 1-126-965-11 ELECT...
  • Page 19 XM-DS1600P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-130-777-00 MYLAR 0.1uF 100V 8-729-056-79 TRANSISTOR 2N5401 MC10 1-130-777-00 MYLAR 0.1uF 100V 8-729-038-53 TRANSISTOR KRA101S MC11 1-137-401-11 MYLAR 0.22uF 100V 8-729-034-50 TRANSISTOR KTA1504 MC12 1-137-391-11 MYLAR 0.0047uF 5%...
  • Page 20 XM-DS1600P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-049-11 METAL CHIP 1/10W R125 1-216-049-11 METAL CHIP 1/10W 1-216-073-00 METAL CHIP 1/10W R126 1-216-081-00 METAL CHIP 1/10W 1-208-529-61 RES-CHIP 1/10W R127 1-216-073-00 METAL CHIP 1/10W...
  • Page 21 XM-DS1600P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-247-807-31 CARBON 1/4W 8-719-109-86 DIODE RD5.1ES-B3 1-247-807-31 CARBON 1/4W ************************************************************* 1-247-807-31 CARBON 1/4W 1-247-807-31 CARBON 1/4W MISCELLANEOUS 1-247-807-31 CARBON 1/4W *************** 0 FUSE1 1-247-807-31 CARBON 1/4W...
  • Page 22 XM-DS1600P5 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2003. 12...

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